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市场调查报告书
商品编码
1370748
磁力驱动帮浦市场 - 2018-2028 年全球产业规模、份额、趋势、机会与预测,按类型、流量、材料、按应用、地区和竞争细分Magnetic Drive Pumps Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, 2018-2028F Segmented By Type, By Flow Rate, By Material, By Application, By Region & Competition |
由于化学和水工业的崛起,全球磁力驱动帮浦市场预计在预测期内将成长。
磁力驱动帮浦是一种不需要轴封的磁力驱动化学程序浦设计。这显着降低了初始泵浦成本和日常运作成本,因为无需安装机械密封件、密封液储槽或冷却管线。马达驱动器和泵浦驱动器透过穿过绝缘护套的磁性连接进行连接。这意味着不存在可能对操作员或环境造成危害的液体或气体的直接或间接逃逸路径。
磁力驱动帮浦有多种结构材料可供选择,包括铸铁/球墨铸铁、316 不銹钢和哈氏合金。由于其多功能的应用选项,这种类型的泵浦有助于製程工程的技术标准化。磁力驱动帮浦有直接联轴器和长联轴器(框架安装)配置。
市场概况 | |
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预测期 | 2024-2028 |
2022 年市场规模 | 10.9亿美元 |
2028 年市场规模 | 16.3亿美元 |
2023-2028 年复合年增长率 | 6.92% |
成长最快的细分市场 | 水处理 |
最大的市场 | 亚太 |
挥发性有机化合物 (VOC) 和挥发性有害空气污染物 (VHAP) 是使用帮浦输送化学物质的设施的主要关注点。如果泵浦不能有效防止洩漏,这些瞬态排放会对操作造成严重损坏。泵浦所有者将被追究责任,并面临因这些排放而无法通过合规测试的风险,这也将对员工和公众造成伤害。磁力驱动泵可防止洩漏并帮助企业遵守地方、州、联邦健康要求和安全标准。这提高了工厂的整体安全性,并减少了违规罚款和停工令的可能性。
消除洩漏大大提高了泵浦的可靠性和性能,防止意外维修和停机。这是导致磁力驱动帮浦需求不断增加的主要因素之一。其防止洩漏和防止有害液体进入最终产品的能力将为全球磁力驱动帮浦市场带来强劲的成长前景。流体洩漏不仅增加整体维护成本,还会对环境产生负面影响。由于各种液压泵因密封件损坏而出现油液和化学物质洩漏,预计其他泵将更换为电磁联轴器。环境问题促使泵浦製造商采用更清洁的技术。由于缺乏密封件以及泵送流体完全限制在泵壳的范围内,增加了对磁力驱动泵的需求。
儘管使用多年,无密封磁力驱动帮浦仍然是处理危险泵送应用的专用解决方案。与传统的密封帮浦设计相比,无密封磁力驱动帮浦的洩漏路径更少,零件更可靠。为磁力驱动帮浦提供动力的电动马达是典型的电动马达。它可以具有支撑外磁体组件而不是叶轮的柔性联轴器,并使用类似于密封泵中的轴承座布置,或者它可以具有紧密耦合设计,其中外磁体组件直接安装到叶轮上。马达轴。主安全壳装置用作将外部磁铁组件与内部磁驱动器分开的安全壳。除了最高的操作安全性、最低的维护要求以及遵守严格的环境标准之外,它们还为工厂工程承包商和营运商提供 100% 无洩漏的泵浦。由于事实证明,磁力驱动泵对于难以密封的应用以及危险、挥发性和腐蚀性化学品的处理来说是一种更具成本效益的解决方案,因此磁力驱动泵实际上正在用双机械密封取代离心泵。
2020 年,Amarinth 从 NAMA 获得了价值 100 万美元的订单,为阿拉伯联合大公国的 ADNOC Ruwais East 炼油厂提供 14 台 API 610 VS4 泵浦以及 Plan 53B 密封支援系统。这些泵浦安装在刘易斯东炼油厂,用于闭式排水操作、凝结水输送和便携式阻隔液系统排污鼓。根据特定任务,这些帮浦由不銹钢或碳钢製成,并且全部符合 ATEX 2 区标准。这些帮浦还具有客製化底板,以适应 Plan 53B 密封保持系统的非标准布局。 ADNOC鲁维斯炼油厂位于阿布达比市以西240公里的阿尔鲁韦斯,是世界上最大的石化炼油厂之一,产能超过80万桶/日。
2020年,Sensia引进API 685磁力驱动卧式泵,并由专门从事石油离心泵及相关设备设计、应用和製造的Amarinth公司提供给挪威北海的海上石油钻井平台。天然气、石化、液化天然气、化学、工业、电力和海水淡化市场。由于帮浦的性能和製程液体密封至关重要,Sensia 监测仪从主製程管线中采集样本。 Amarinth 开始横向思考如何维持相同的基本离心帮浦设计,同时减少系统的整体面积。在评估了多个选项后,Amarinth 建议使用他的 API 685 磁力驱动帮浦之一来取代原来的 API 610 帮浦和 Plan 53B 密封保持系统。 Amarinth API 685 磁力驱动帮浦能够提供与原始 API 610 帮浦完全相同的效能,这对于 Sensia 设备的正常运作至关重要,但其设计更加紧凑,以适应设施空间限制。 API 685 磁力驱动帮浦采用超级双相不锈钢依照 NORSOK M650 规格製造,Amarinth 在 28 週内建造并交付了该泵,包括见证测试。爱德华格里格油田位于挪威西南海岸约150公里处,水深110公尺。 Sensia 为现场钻孔机提供了采样和监测装置,但事实证明,在非常有限的平台空间中很难安装具有 Plan 53B 密封支撑系统的标准 API 610 卧式泵浦。
全球磁力驱动帮浦市场根据类型、流量、材料、应用和地区进行细分。根据类型,市场分为旋转轴磁力驱动泵和固定轴磁力驱动泵。根据流量,市场进一步分为 81-200 立方米/小时、高达 80 立方米/小时、201-500 立方米/小时和 >500 立方米/小时。依材料,市场分为不銹钢、聚丙烯等。依应用,市场分为化学加工、水处理等。按地区划分,市场进一步分为北美、亚太地区、欧洲、南美、中东和非洲。
全球磁力驱动帮浦市场的主要市场参与者包括Iwaki Co., Ltd、Sundyne LLC、Richter Chemie-Technik Gmbh、ITT Goulds Pumps Inc、Flowserve Corporation、Ebara Corporation、Ruhrpumpen Group、Xylem Inc、March Manufacturing Inc和Kirloskar Brothers有限的。
在本报告中,除了以下详细介绍的产业趋势外,全球磁力驱动帮浦市场还分为以下几类:
(註:公司名单可依客户要求客製化。)
Global magnetic drive pumps market is expected to grow during the forecast period due to the rising chemical & water industry.
A magnetic drive pump is a magnetic drive chemical process pump design that does not require a shaft seal. This significantly reduces initial pump costs and daily running costs because there is no need to install mechanical seals, seal fluid reservoirs, or cooling lines. Motor drives and pump drives are connected via a magnetic connection that works through an insulating jacket. This means there are no direct or indirect escape paths for liquids or gases that can pose a hazard to the operator or the environment.
Magnetic drive pumps are available in a variety of materials of construction, including cast iron/ductile iron, 316 stainless steel, and Hastelloy. Due to its versatile application options, this type of pump contributes to technical standardization in process engineering. Magnetic drive pumps are available in direct coupling and long coupling (frame mounted) configurations.
Market Overview | |
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Forecast Period | 2024-2028 |
Market Size 2022 | USD 1.09 Billion |
Market Size 2028 | USD 1.63 Billion |
CAGR 2023-2028 | 6.92% |
Fastest Growing Segment | Water Treatment |
Largest Market | Asia-Pacific |
Volatile organic compounds (VOCs) and volatile hazardous air pollutants (VHAPs) are major concerns for facilities that use pumps to transfer chemicals. These transient emissions wreak havoc on operations if the pump does not effectively prevent leaks. Pump owners will be held accountable and run the risk of failing compliance tests as a result of these emissions, which will also be harmful to employees and the general public.. Magnetic drive pumps prevent leaks and help businesses comply with local, state, federal health, and safety standards. This improves overall plant safety and reduces the potential for non-compliance fines and shutdown orders.
Eliminating leaks greatly improves pump reliability and performance, preventing unplanned repairs and downtime. This is one of the main factors leading to the increasing demand for magnetic drive pumps. Its ability to prevent leaks and prevent harmful liquids from entering the final product should offer strong growth prospects for the global magnetic drive pumps market. Fluid leaks not only increase overall maintenance costs, but also have a negative impact on the environment. Due to oil and chemical leakage from various hydraulic pumps due to seal damage, it is expected that other pumps will be replaced with electromagnetic couplings. Environmental concerns have prompted pump manufacturers to adopt cleaner technologies. The lack of seals and pumped fluid being completely confined within the confines of the pump housing increases the demand for magnetically driven pumps.
Dry running is one of the most common causes of pump failure. Operator error or system failure may allow the pump to run continuously without liquid. Running many pumps dry can quickly damage or destroy them. This is not the case with some designs of magnetic drive pumps. Many Finnish Thompson magnetic drive pumps can easily run dry for hours. In production applications where pumps are not constantly monitored, this dry-running feature can eliminate the risk of pump failure and associated costs.
The environmental and safety impact of fluid handling solutions is one of the key considerations when purchasing, using, and maintaining a new pump. Magnetically driven pumps are still firmly used for corrosive chemical applications. These pumps have improved corrosion resistance and dry running capability under the most severe conditions. Environment-friendly technology has created a huge demand for magnetically driven pumps in the production of biodiesel fuel where the mixture of solvents and corrosive causes sealing problems. Magnetic drive pumps help prevent volatile hazardous air pollutants (VHAPs) and volatile organic compounds (VOCs) from leaking. Therefore, magnetic drive pumps can help businesses comply with new state, local, and federal health and safety standards and regulations and avoid costly fines. Emissions regulations and standards continue to be the trending factor behind the growing popularity of the global magnetic drive pumps market.
Despite being in use for many years, sealless magnetic drive pumps are still a specialized solution for handling dangerous pumping applications. Compared to conventional sealed pump designs, sealless magnetic drive pumps have fewer leak routes and more reliable components. The electric motor that powers magnetic drive pumps is a typical electric motor. It can have a flexible coupling that supports the outer magnet assembly rather than the impeller and uses a bearing housing arrangement similar to those found in sealed pumps, or it can have a close-coupled design in which the outer magnet assembly is mounted directly to the motor shaft. The primary containment device serves as a containment shell that separates the exterior magnet assembly from the inner magnetic drive. In addition to the highest operating safety, minimal maintenance requirements, and adherence to stringent environmental standards, they provide plant engineering contractors and operators with a 100% leak-free pump. Since they have proven to be a more cost-effective solution for difficult-to-seal applications and the handling of hazardous, volatile, and aggressive chemicals, magnetic drive pumps are actually replacing centrifugal pumps with double mechanical seals.
In 2020, Amarinth received a USD1 million order from NAMA for 14 API 610 VS4 pumps with a Plan 53B seal support system for ADNOC Ruwais East Refinery in the United Arab Emirates. These pumps are installed at the Lewis East Refinery and used for closed drain operations, oil condensate transfer, and portable barrier fluid system blowdown drums. Depending on the specific task, these pumps are manufactured from stainless steel or carbon steel and are all ATEX Zone 2 compliant. These pumps also have custom-made baseplate to accommodate non-standard layouts of the Plan 53B seal retention system. The ADNOC Ruwais Refinery, located in Al Ruwais, 240 km west of Abu Dhabi city, is one of the world's largest petrochemical refineries with a production capacity of over 800,000 barrels per day.
In 2020, the API 685 magnetically driven horizontal pump was introduced to Sensia and was provided to offshore oil rigs in the Norwegian North Sea by Amarinth, a company that specializes in the design, application, and manufacturing of centrifugal pumps and related equipment for the oil & gas, petrochemical, LNG, chemical, industrial, power, and desalination markets. The Sensia monitor takes samples from the main process line as pump performance and process liquid sealing are critical. Amarinth began lateral thinking about how to keep the same fundamental centrifugal pump design while reducing the system's overall area. After evaluating several options, Amarinth suggested using his one of API 685 magnetic drive pumps instead of the original API 610 pump and Plan 53B seal retention system. The Amarinth API 685 magnetically driven pump is capable of providing exactly the same performance as the original API 610 pump, which was critical to the proper functioning of Sensia equipment, but in a much more compact design to fit facility space restrictions. The API 685 magnetic drive pump was manufactured to NORSOK M650 specifications from super duplex stainless steel and Amarinth built and delivered the pump within 28 weeks, including witness testing. The Edvard Grieg oil field is located approximately 150 km off the southwestern coast of Norway in 110 meters of water. Sensia provided a sampling and monitoring rig for the field rig, but it proved difficult to fit a standard API 610 horizontal pump with a Plan 53B seal support system in the very limited platform space.
The global magnetic drive pumps market is segmented on the basis of type, flow rate, material, application, and region. Based on type, the market is bifurcated into rotating shaft magnetic drive pumps and stationary shaft magnetic drive pumps. Based on flow rate, the market is further bifurcated into 81-200 m³/hr, Up to 80 m³/hr, 201-500 m³/hr, and >500 m³/hr. Based on material, the market is bifurcated into stainless steel, polypropylene, and others. Based on application, the market is bifurcated into chemical processing, water treatment, and others. Based on region, the market is further bifurcated into North America, Asia-Pacific, Europe, South America, and Middle East & Africa.
Major market players in the global magnetic drive pumps market are Iwaki Co., Ltd, Sundyne LLC, Richter Chemie-Technik Gmbh, ITT Goulds Pumps Inc, Flowserve Corporation, Ebara Corporation, Ruhrpumpen Group, Xylem Inc, March Manufacturing Inc, and Kirloskar Brothers Limited.
In this report, the global magnetic drive pumps market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:
(Note: The companies list can be customized based on the client requirements.)