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市场调查报告书
商品编码
1914557
工业控制和工厂自动化市场 - 全球产业规模、份额、趋势、机会和预测(按组件、工业控制系统、应用、地区和竞争格局划分),2021-2031年Industrial Control and Factory Automation Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Component, By Industrial Control Systems, By Application, By Region & Competition, 2021-2031F |
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全球工业控制和工厂自动化市场预计将从2025年的2,268.5亿美元成长到2031年的4,613.6亿美元,复合年增长率(CAGR)为12.56%。该行业将包括电脑和机器人在内的控制系统与资讯技术相结合,用于管理工业流程和机械设备,从而有效地取代人工干预。推动市场成长的关键因素包括提高製造效率的迫切需求以及工业领域技术纯熟劳工长期短缺的问题,这使得自动化解决方案的实施势在必行。此外,工业4.0技术的应用支援无缝资料交换,显着减少了人工干预,同时提高了生产能力。
| 市场概览 | |
|---|---|
| 预测期 | 2027-2031 |
| 市场规模:2025年 | 2268.5亿美元 |
| 市场规模:2031年 | 4613.6亿美元 |
| 复合年增长率:2026-2031年 | 12.56% |
| 成长最快的细分市场 | 工业机器人 |
| 最大的市场 | 北美洲 |
市场扩张的一大障碍是部署先进自动化系统所需的大量初始投资,这对中小企业而言可能是一个难题。根据自动化促进协会(Association for Advancing Automation)统计,2025年上半年,北美企业共部署了17,635台机器人,总价值达10.94亿美元。这项数据表明,儘管资金壁垒可能会限制小规模製造商的参与,但人们对自动化技术的兴趣仍然不减。
人工智慧 (AI) 和机器学习在预测性维护领域的进步正成为全球工业控制和工厂自动化市场的关键驱动力。製造商正越来越多地利用人工智慧驱动的演算法来处理来自机器的海量资料集,从而能够主动预测设备故障并显着减少计划外停机时间。这项技术变革正在推动从被动维修策略转向策略性资产管理的转变,从而优化资源分配并有助于延长关键基础设施的使用寿命。正如罗克韦尔自动化于 2024 年 3 月发布的第九份年度智慧製造报告所指出的,83% 的製造商预计到 2024 年将在其营运中部署生成式人工智慧,这凸显了这些智慧系统在提高营运韧性和效率方面的快速普及。
协作机器人(cobot)在组装上的广泛应用也是推动市场成长的主要因素之一,这主要源自于对能够实现大规模客製化的弹性製造系统的需求。与传统工业机器人不同,协作机器人旨在与人类工人安全协作,从而创造灵活多样的生产环境,无需进行重大重新配置即可快速回应产品规格的变更。全球范围内机器人应用活动的活性化也印证了这一趋势。根据国际机器人联合会(IFR)于2024年9月发布的《2024年世界机器人报告》,2023年全球製造业将新增541,302台工业机器人。此外,三菱重工(MHI)于2024年发布的一项调查显示,55%的供应链经理正在增加对供应链技术和创新的投资,这反映出企业对自动化工业生态系统的广泛投资。
实施工业控制系统和工厂自动化系统需要大量的初始投资,这对市场扩张带来了巨大障碍。采用这些先进技术需要大量的领先费用,不仅包括机器人和控制设备本身,还包括软体整合、工程客製化和专业培训。对许多中小企业而言,这些成本往往构成障碍,迫使它们即使面临潜在的效率提升,也只能依赖人工流程。即使对于规模较大的公司而言,投资规模也会延迟采购决策,尤其是在经济不确定时期,资本预算受到严格审查的情况下。
这种财务负担直接限制了新设备的安装,从而减缓了市场成长势头。更高的资本成本和受限的现金流使得企业难以证明即时投资回报的合理性,导致关键製造业领域的采用率下降。这种犹豫不决的情绪也反映在近期行业绩效指标中,这些指标显示市场活动减少。根据德国机械设备製造业联合会(VDMA)的数据,预计到2024年,该行业的销售收入将下降6%,至152亿欧元。这种萎缩表明,投资限制正在切实阻碍行业成长,并降低全球市场总销售额。
工业5G和无线连接技术的应用正在迅速改变工厂环境,它打破了实体布线的限制,实现了机器间超低延迟的通讯。这一趋势推动了专用无线网路的使用,从而确保了远端控制和即时监控等关键应用所需的高频宽可靠数据传输。向稳健的无线基础设施转型,使製造商能够无缝连接各种系统,并重新配置生产布局,而无需承受布线带来的停机时间。这项技术变革正在为工业营运商带来快速的经济效益:诺基亚于2024年6月发布的《2024年工业数位化报告》显示,93%使用专用无线网路的公司在12个月内实现了投资回收期,这充分证明了无线工业连接带来的即时的营运价值和效率提升。
同时,永续、节能的自动化技术的兴起是帮助製造商将生产目标与严格的环境标准和成本削减目标相协调的关键因素。这一趋势需要将高效率马达和变频驱动器等硬体与智慧软体进行策略性结合,从而优化整个工厂的能源消耗。企业不再只专注于简单的产量指标,而是越来越重视减少碳足迹和优化资源配置,以实践负责任的生产方式。这种对绿色营运的承诺如今已成为各行业的普遍优先事项。 ABB 2024年4月发布的报告《从洞察到实施:能源效率投资的商业观点》显示,99%的企业正在积极投资或计划投资于能源效率措施,凸显了向环境适应型工业生态系统的广泛转变。
The Global Industrial Control and Factory Automation Market is projected to expand from USD 226.85 Billion in 2025 to USD 461.36 Billion by 2031, achieving a CAGR of 12.56%. This sector involves the application of control systems, including computers and robots, alongside information technologies to manage industrial processes and machinery, effectively replacing human intervention. The primary drivers fueling this market growth include the critical need for enhanced manufacturing efficiency and a persistent shortage of skilled labor in industrial areas, which mandates the use of automated solutions. Additionally, the adoption of Industry 4.0 technologies supports seamless data exchange and improves production capabilities without requiring extensive manual supervision.
| Market Overview | |
|---|---|
| Forecast Period | 2027-2031 |
| Market Size 2025 | USD 226.85 Billion |
| Market Size 2031 | USD 461.36 Billion |
| CAGR 2026-2031 | 12.56% |
| Fastest Growing Segment | Industrial Robots |
| Largest Market | North America |
A major obstacle hindering market expansion is the substantial initial capital investment needed to implement advanced automation systems, which can be prohibitive for small and medium-sized enterprises. According to the Association for Advancing Automation, North American companies acquired 17,635 robots worth 1.094 billion dollars in the first half of 2025. This statistic highlights a continued interest in automation technologies, even though financial barriers may limit access for smaller manufacturing entities.
Market Driver
Advancements in Artificial Intelligence and Machine Learning for Predictive Maintenance are acting as a primary catalyst for the Global Industrial Control and Factory Automation Market. Manufacturers are increasingly utilizing AI-driven algorithms to process vast datasets from machinery, allowing them to predict equipment failures before they happen and substantially decrease unplanned downtime. This technological evolution facilitates a shift from reactive repair strategies to strategic asset management, thereby optimizing resource allocation and prolonging the life of critical infrastructure. As noted in Rockwell Automation's '9th Annual State of Smart Manufacturing Report' from March 2024, 83% of manufacturers anticipate employing Generative AI in their operations in 2024, emphasizing the rapid adoption of these intelligent systems to improve operational resilience and efficiency.
The widespread adoption of Collaborative Robots (cobots) in assembly lines is another major force driving market growth, fueled by the demand for flexible manufacturing systems that allow for mass customization. Unlike standard industrial robots, cobots are engineered to operate safely alongside human workers, creating versatile production environments that can quickly adjust to changing product specifications without major reconfiguration. This integration is backed by significant global activity in robotic deployments; the International Federation of Robotics reported in its September 2024 'World Robotics 2024' release that the manufacturing industry installed 541,302 new industrial robots globally in 2023. Furthermore, MHI reported in 2024 that 55% of supply chain leaders are increasing their investment in supply chain technology and innovation, reflecting a broad financial commitment to automated industrial ecosystems.
Market Challenge
The substantial initial capital investment needed to deploy industrial control and factory automation systems constitutes a significant barrier to market expansion. Adopting these advanced technologies entails high upfront costs, covering not only robotic hardware and control units but also software integration, engineering customization, and specialized personnel training. For numerous small and medium-sized enterprises, these expenses are frequently prohibitive, compelling them to rely on manual processes despite the potential for efficiency gains. Even for larger corporations, the magnitude of the financial commitment can result in delayed procurement decisions, particularly during periods of economic uncertainty when capital budgets are closely scrutinized.
This financial burden directly slows market momentum by limiting the volume of new installations. When capital becomes expensive or cash flows are restricted, the difficulty in justifying an immediate return on investment retards the adoption rate across key manufacturing sectors. This hesitation is evident in recent industry performance metrics which indicate a contraction in activity. According to the VDMA Robotics + Automation Association, the sector experienced a 6 percent decline in turnover in 2024, falling to 15.2 billion euros. Such a contraction illustrates how investment constraints can tangibly impede industry growth and reduce the overall turnover of the global market.
Market Trends
The adoption of Industrial 5G and Wireless Connectivity is rapidly reshaping factory environments by removing the limitations of physical cabling and facilitating ultra-low latency communication between machines. This trend promotes the use of private wireless networks that ensure reliable, high-bandwidth data transmission for essential applications like remote control and real-time monitoring. By shifting to these robust wireless infrastructures, manufacturers can seamlessly connect various systems and reconfigure production layouts without the downtime associated with rewiring. This technological transition is providing swift financial validation for industrial operators; according to Nokia's '2024 Industrial Digitalization Report' from June 2024, 93% of enterprises using private wireless networks realized a return on investment within 12 months, proving the immediate operational value and efficiency gains of untethered industrial connectivity.
Simultaneously, the Emergence of Sustainable and Energy-Efficient Automation has become a critical factor as manufacturers align production objectives with strict environmental standards and cost-reduction goals. This trend involves the strategic combination of hardware, such as high-efficiency motors and variable speed drives, with intelligent software that optimizes energy consumption across the entire facility. Companies are increasingly prioritizing carbon footprint reduction and resource optimization, moving beyond simple output metrics to adopt responsible manufacturing practices. This commitment to green operations is now a universal priority across the sector; according to ABB's April 2024 report 'From Insight to Implementation: Business Perspectives on Energy Efficiency Investments', 99% of businesses are actively investing in or planning to invest in energy efficiency measures, highlighting the widespread transition toward environmentally resilient industrial ecosystems.
Report Scope
In this report, the Global Industrial Control and Factory Automation Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:
Company Profiles: Detailed analysis of the major companies present in the Global Industrial Control and Factory Automation Market.
Global Industrial Control and Factory Automation Market report with the given market data, TechSci Research offers customizations according to a company's specific needs. The following customization options are available for the report: