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市场调查报告书

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金属铸造市场：依材料、依製程、依最终使用者产业、按地区，2024-2031

Metal Casting Market By Material (Cast Iron, Aluminum, Stainless Steel), Process (Sand Casting, Die Casting, Shell Mold), End-User Industry (Automotive & Transportation, Building & Construction, Mining), & Region for 2024-2031

出版日期: 2024年09月20日 | 出版商:

Verified Market Research | 英文 202 Pages | 商品交期: 2-3个工作天内

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简介目录

金属铸造市场评估，2024-2031

拓展航太与国防领域

这些产业需要飞机、太空船和军事设备的高精度、轻质金属零件。因此，由于航空航太和国防领域的扩张，2024年市场规模将超过530.4亿美元，2031年估值达2,153.1亿美元。

金属铸造中扩大采用 3D 列印

积层製造技术正在彻底改变金属铸造工艺，实现更复杂的设计和快速原型製作。因此，由于金属铸造中扩大采用3D列印，2024年至2031年市场将以19.14%的复合年增长率成长。

金属铸造市场定义/概述

金属铸造是现代製造业的一个基本过程，其中将熔融金属倒入模具型腔中以形成特定形状的物体。这种方法用途广泛且经济高效，对于製造高精度的复杂零件至关重要。该过程首先将金属在熔炉中加热直至熔化，然后将其倒入所需规格设计的模具中。浇注的金属冷却并硬化，在模具内形成最终形状。所使用的金属类型是根据最终产品所需的特定性能（例如强度、耐用性和耐热性）来选择的。

金属铸造广泛应用于汽车、航太、建筑和重型机械等行业。由于它可以高精度地生产简单和复杂的形状，因此可用于製造从大型引擎缸体到精密复杂的机械零件的各种产品。此外，金属铸造也适合大规模生产，以进行快速原型设计和客製化。此外，该过程通常使用回收的废金属，这具有减少废物和环境影响的额外好处，有助于永续发展。这种方法的效率加上其大规模生产复杂金属形状的能力，巩固了其作为全球製造业基石的地位。

对再生能源基础设施不断增长的需求将如何推动金属铸造市场的成长？

风力涡轮机、太阳能板框架和其他再生能源组件通常需要金属铸造。根据国际能源总署（IEA）的报告，2021年再生能源发电容量将达到290GW，创下新纪录。发展中国家的都市化和建设蓬勃发展。快速的城市化推动了建筑业对金属铸造的需求，特别是管道、阀门和配件。联合国经济和社会事务部预测，到2050年，世界人口的68%将居住在城市地区，高于2018年的55%。

工业化和基础建设取得进展。工业化程度的提高增加了对机械、设备和基础设施部件的需求，所有这些都严重依赖金属铸造。数据佐证：世界银行报告显示，2020年全球工业（含建筑业）增加价值占GDP的比重为26.3%，凸显工业化在全球经济中的重要角色。汽车产业是金属铸件的主要消费领域，特别是引擎零件、传动零件和结构件。根据国际汽车製造商协会（OICA）的佐证统计，2021年全球汽车产量将达8,010万辆，较2020年成长3%。

材料、工艺和客製化方面的进步。材料科学的创新促进了强度、耐用性和耐腐蚀性增强的先进合金的开发，扩大了其在汽车和航空航天等要求苛刻的行业中的应用。客製化和快速原型设计也正在推动创新，实现更快的产品开发和精密製造。永续发展发挥关键作用，回收措施、节能技术和废物减少计划可减少对环境的影响并支持产业成长。

环境法规和排放法规将如何阻碍金属铸造市场的成长？

日益严格的环境法规为金属铸造业务带来了课题，特别是在空气排放和废弃物管理方面。根据美国环保署 (EPA) 的数据，1990 年至 2014 年间，金属铸造业的有害空气污染物 (HAP) 排放量减少了约 75%。金属铸造製程是能源密集型的，导致营运成本高和环境问题。根据美国能源部的报告，金属铸造业每年消耗约55兆BTU的能源，约占美国製造业能源消耗总量的2.2%。

金属铸造业在寻找和留住熟练工人方面面临课题，这可能会影响生产和品质。根据美国铸造协会的一项研究，90% 的金属铸造厂报告难以招募合格员工，2019 年每个工厂平均有 2.3 个职缺。塑胶、复合材料和其他材料的进步对某些应用中的传统金属铸造构成了威胁。金属铸造的初始模具成本较高，主要是因为需要为特定零件建立模具和模型。支援统计数据根据美国国家标准与技术研究所 (NIST) 的报告，模具成本可占金属铸造总生产成本的 10-15%，模具投资从 50,000 美元到超过 200,000 美元不等。

Expansion of aerospace and defense sectors. These industries require high-precision, lightweight metal components for aircraft, spacecraft, and military equipment. Thus, the growing aerospace and defense sectors surge the growth of market size surpassing USD 53.04 Billion in 2024 to reach a valuation of USD 215.31 Billion by 2031.

Increasing adoption of 3D printing in metal casting. Additive manufacturing technologies are revolutionizing the metal casting process, allowing for more complex designs and faster prototyping. Thus, the growing adoption of 3D printing in metal casting enables the market to grow at aCAGR of 19.14% from 2024 to 2031.

Metal Casting Market: Definition/ Overview

Metal casting is a fundamental process in modern manufacturing, where molten metal is poured into a mold cavity to create objects of specific shapes. This method is highly versatile and cost-effective, making it indispensable for producing complex components with high precision. The process begins by heating metal in a furnace until it reaches a molten state, after which it is poured into a prepared mold designed to meet the desired specifications. Once poured, the metal cools and solidifies, forming the final shape within the mold. The type of metal used is chosen based on the specific properties required for the end product, such as strength, durability, or heat resistance.

Metal casting finds applications across a wide array of industries, including automotive, aerospace, construction, and heavy machinery. It is utilized to produce everything from large engine blocks to delicate, intricate machinery parts, thanks to its ability to create both simple and complex shapes with high accuracy. Moreover, metal casting is suitable for mass production for rapid prototyping and customization. An added benefit is its contribution to sustainability, as the process often incorporates recycled scrap metal, reducing waste and environmental impact. The method's efficiency, combined with its ability to deliver intricate metal forms at scale, solidifies its role as a cornerstone in global manufacturing.

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How Does the Rising Demand for Renewable Energy Infrastructure Surge the Growth of the Metal Casting Market?

Wind turbines, solar panel frames, and other renewable energy components often require metal castings. The International Energy Agency (IEA) reports that renewable electricity capacity additions reached 290 GW in 2021, setting a new record. Urbanization and construction boom in developing countries. Rapid urbanization drives demand for metal castings in construction, particularly for pipes, valves, and fittings. The United Nations Department of Economic and Social Affairs projects that 68% of the world's population will live in urban areas by 2050, up from 55% in 2018.

Growing industrialization and infrastructure development. Growing industrialization drives the need for machinery, equipment, and infrastructure components, all of which heavily rely on metal castings. Supporting stat: The World Bank reports that the global industry (including construction) value added as a percentage of GDP was 26.3% in 2020, highlighting the significant role of industrialization in the global economy. The automotive sector is a major consumer of metal castings, particularly for engine components, transmission parts, and structural elements. Supporting stat: According to the International Organization of Motor Vehicle Manufacturers (OICA), global motor vehicle production reached 80.1 million units in 2021, a 3% increase from 2020.

The advancements in materials, processes, and customization. Innovations in materials science have led to advanced alloys with enhanced strength, durability, and corrosion resistance, expanding applications in demanding industries like automotive and aerospace. Customization and rapid prototyping also boost innovation, enabling faster product development and precision manufacturing. Sustainability plays a vital role, with recycling initiatives, energy-efficient technologies, and waste reduction programs reducing environmental impact and supporting industry growth.

How the Environmental Regulations and Emissions Control Impede the Growth of Metal Casting Market?

Stricter environmental regulations pose challenges for metal casting operations, particularly regarding air emissions and waste management. According to the U.S. Environmental Protection Agency (EPA), the metal casting industry reduced its hazardous air pollutant (HAP) emissions by approximately 75% between 1990 and 2014. Metal casting processes are energy-intensive, leading to high operational costs and environmental concerns. The U.S. Department of Energy reports that the metal casting industry consumes approximately 55 trillion BTU of energy annually, accounting for about 2.2% of the total U.S. manufacturing energy use.

The metal casting industry faces challenges in attracting and retaining skilled workers, which can impact production and quality. A study by the American Foundry Society found that 90% of metal casting facilities reported difficulty in hiring qualified employees, with an average of 2.3 unfilled positions per facility in 2019. Advancements in plastics, composites, and other materials pose a threat to traditional metal castings in certain applications. The high initial tooling costs in metal casting arise primarily from the need to create molds and patterns for specific components. Supporting stat: According to a report by the National Institute of Standards and Technology (NIST), tooling costs account for up to 10-15% of the total production cost in metal casting, with complex parts potentially requiring tooling investments of $50,000 to $200,000 or more.

Category-Wise Acumens

How did the Lightweight Nature and High Strength-Weight Ratio Foster the Growth of the Aluminum Segment?

The aluminum segment dominates in the metal casting market, owing to the exceptional properties of aluminum alloys. Aluminum's lightweight nature, combined with its high strength-to-weight ratio, makes it highly attractive for industries such as automotive and aerospace, where reducing weight is essential for improving fuel efficiency and performance. This advantage has led to its widespread use in producing engine components, structural parts, and other intricate machinery.

The aluminum's standout feature is its strong corrosion resistance, which makes it ideal for applications in harsh environments, including marine and outdoor industries. This durability ensures that components made from aluminum can withstand exposure to elements without compromising structural integrity, thus extending product lifespan. Aluminum also boasts excellent thermal conductivity, which is beneficial for industries requiring efficient heat dissipation, such as electronics and energy systems. Its ease of machining and forming allows for the production of complex geometries and intricate shapes, enabling manufacturers to meet the diverse demands of various sectors.

In addition to these functional benefits, aluminum's recyclability contributes to its growing importance in the metal casting market. Recycling aluminum alloys conserves energy and resources, aligning with global sustainability efforts aimed at reducing waste and promoting eco-friendly manufacturing practices.

How the Increasing Demand for High-Performance, and Lightweight Materials Surge the Growth of the Automotive Segment?

The automotive segment dominates the metal casting market, driven by the industry's demand for high-performance, lightweight, and durable components. Metal casting produces a wide range of automotive parts, including under-hood components, engine blocks, transmission parts, interior elements, and critical structural components. These cast metal parts are essential for ensuring vehicle performance, safety, and longevity.

The increasing demand for lightweight materials, as manufacturers seek to improve fuel efficiency and reduce emissions in line with global sustainability goals. Metal casting processes are instrumental in meeting this need by producing components that combine high strength with reduced weight. This is especially important for engine components, where the balance between heat resistance, strength, and dimensional accuracy is critical. Metal casting methods can efficiently deliver such precision, making them indispensable for automotive manufacturers.

Additionally, the cost-effectiveness of metal casting is a major driver of its dominance in the automotive industry. The process allows for mass production of intricate components with minimal material waste, lowering manufacturing costs and reducing lead times. The diversity of materials available for casting, such as aluminum, magnesium, and steel, enables manufacturers to select the most suitable material for each component, further enhancing performance and efficiency.

Country/Region-wise Acumens

How Rapid Industrialization and Manufacturing Growth Accelerates the Growth of the Metal Casting Market in Asia Pacific?

Asia Pacific substantially dominates the metal casting market owing to rapid industrialization. The Asia Pacific region, particularly countries like China and India, has experienced significant industrial expansion, driving demand for metal castings across various sectors. According to the World Bank, manufacturing value added (% of GDP) in East Asia & Pacific was 26.2% in 2021, compared to the world average of 16.7%. This indicates the region's strong industrial base and manufacturing prowess. The automotive sector in the Asia Pacific has seen remarkable growth, with increasing vehicle production and sales driving demand for metal castings used in engine components, transmission parts, and other automotive applications. The International Organization of Motor Vehicle Manufacturers (OICA) reports that in 2021, Asia-Oceania accounted for 55.9% of global motor vehicle production, with China alone producing 32.5% of the world's vehicles.

Rapid urbanization and large-scale infrastructure projects across the Asia Pacific region have fueled demand for metal castings in construction, transportation, and utilities. The Asian Development Bank (ADB) estimates that developing Asia will need to invest $26 trillion from 2016 to 2030, or $1.7 trillion per year, in infrastructure to maintain its growth momentum, tackle poverty, and respond to climate change.

How does the Transition to Electric Vehicles (EVs) and Sustainable Transportation Escalate the Growth of the Metal Casting Market in Europe?

Europe is anticipated to witness the fastest growth in the metal casting market driven by Europe's push towards electric mobility is driving innovation in lightweight metal castings for EV components, batteries, and charging infrastructure. According to the European Automobile Manufacturers Association (ACEA), electric car registrations in the EU increased by 63.1% from 2020 to 2021, reaching nearly 880,000 units. The market share of battery electric vehicles in the EU reached 9.1% in 2021.

Europe's aerospace sector, including commercial aviation and defense, is driving demand for high-performance metal castings. The AeroSpace and Defence Industries Association of Europe (ASD) reports that in 2021, the European aerospace and defense industry achieved a turnover of €228 billion, employing over 870,000 people directly.

Europe's focus on sustainability and circular economy principles is driving innovation in metal casting processes, including increased use of recycled materials and energy-efficient technologies. According to the European Aluminium Association, the recycling rate for aluminum beverage cans in Europe reached 76.1% in 2019. The overall recycling rate for aluminum packaging in Europe was 81.1% in the same year, demonstrating the region's commitment to circular economy principles in metal use.

Competitive Landscape

The Metal Casting Market is dynamic and subject to ongoing changes, with new players emerging and existing ones adapting to market trends. By understanding the competitive landscape and implementing effective strategies, companies can position themselves for long-term success.

The organizations are focusing on innovating their product line to serve the vast population in diverse regions. Some of the prominent players operating in the metal casting market include:

Nemak
Ryobi LimitedRheinmetall Automotive
GF Casting Solutions
Ahresty Corporation
Dynacast
Endurance Technologies Limited
Mino Industrial

Latest Developments:

In January 2024, Nemak announced a collaboration with Xpeng Motors on battery enclosures for electric vehicles. This strategic partnership aims to increase the range and efficiency of Xpeng's electric vehicles by leveraging Nemak's sophisticated aluminum casting capabilities.
In January 2024, Ryobi increased its aluminum die-casting capacity in North America. The company invested $50 million in a new factory in Kentucky to address the growing demand for aluminum castings in the automotive and electronics industries.

1 INTRODUCTION OF GLOBAL METAL CASTING MARKET

1.1 Overview of the Market
1.2 Scope of Report
1.3 Assumptions

2 EXECUTIVE SUMMARY

3 RESEARCH METHODOLOGY OF VERIFIED MARKET RESEARCH

3.1 Data Mining
3.2 Validation
3.3 Primary Interviews
3.4 List of Data Sources

4 GLOBAL METAL CASTING MARKET OUTLOOK

4.1 Overview
4.2 Market Dynamics
- 4.2.1 Drivers
- 4.2.2 Restraints
- 4.2.3 Opportunities
4.3 Porters Five Force Model
4.4 Value Chain Analysis

5 GLOBAL METAL CASTING MARKET, BY MATERIAL

5.1 Overview
5.2 Cast Iron
5.3 Aluminum
5.4 Stainless Steel
5.5 Zinc
5.6 Magnesium

6 GLOBAL METAL CASTING MARKET, BY PROCESS

6.1 Overview
6.2 Sand Casting
6.3 Die Casting
6.4 Shell Mold Casting
6.5 Gravity Casting
6.6 Vacuum Casting

7 GLOBAL METAL CASTING MARKET, BY END-USE INDUSTRY

7.1 Overview
7.2 Automotive & Transportation
7.3 Building & Construction
7.4 Mining
7.5 Equipment & Machine
7.6 Consumer Goods

8 GLOBAL METAL CASTING MARKET, BY GEOGRAPHY

8.1 Overview
8.2 North America
- 8.2.1 U.S.
- 8.2.2 Canada
- 8.2.3 Mexico
8.3 Europe
- 8.3.1 Germany
- 8.3.2 U.K.
- 8.3.3 France
- 8.3.4 Rest of Europe
8.4 Asia Pacific
- 8.4.1 China
- 8.4.2 Japan
- 8.4.3 India
- 8.4.4 Rest of Asia Pacific
8.5 Rest of the World
- 8.5.1 Latin America
- 8.5.2 Middle East & Africa

9 GLOBAL METAL CASTING MARKET COMPETITIVE LANDSCAPE

9.1 Overview
9.2 Company Market Ranking
9.3 Key Development Strategies

10 COMPANY PROFILES

10.1 Nemak
- 10.1.1 Overview
- 10.1.2 Financial Performance
- 10.1.3 Product Outlook
- 10.1.4 Key Developments
10.2 Ryobi Limited
- 10.2.1 Overview
- 10.2.2 Financial Performance
- 10.2.3 Product Outlook
- 10.2.4 Key Developments
10.3 Rheinmetall Automotive
- 10.3.1 Overview
- 10.3.2 Financial Performance
- 10.3.3 Product Outlook
- 10.3.4 Key Developments
10.4 GF Casting Solutions
- 10.4.1 Overview
- 10.4.2 Financial Performance
- 10.4.3 Product Outlook
- 10.4.4 Key Developments
10.5 Ahresty Corporation
- 10.5.1 Overview
- 10.5.2 Financial Performance
- 10.5.3 Product Outlook
- 10.5.4 Key Developments
10.6 Dynacast
- 10.6.1 Overview
- 10.6.2 Financial Performance
- 10.6.3 Product Outlook
- 10.6.4 Key Developments
10.7 Endurance Technologies Limited
- 10.7.1 Overview
- 10.7.2 Financial Performance
- 10.7.3 Product Outlook
- 10.7.4 Key Developments
10.8 Mino Industrial
- 10.8.1 Overview
- 10.8.2 Financial Performance
- 10.8.3 Product Outlook
- 10.8.4 Key Developments
10.9 Aisin Automotive Casting
- 10.9.1 Overview
- 10.9.2 Financial Performance
- 10.9.3 Product Outlook
- 10.9.4 Key Developments
10.10 Gibbs Die Casting
- 10.10.1 Overview
- 10.10.2 Financial Performance
- 10.10.3 Product Outlook
- 10.10.4 Key Developments