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全球碳纤维预浸料市场规模：依树脂类型、製造流程、最终用途产业、地区、范围和预测

Global Carbon Fiber Prepreg Market Size By Resin Type (Epoxy, Phenolic, Thermoplastic, Bismaleimide, Polyimide), By Manufacturing Process, By End Use Industry, By Geographic Scope And Forecast

出版日期: 2024年07月03日 | 出版商:

Verified Market Research | 英文 202 Pages | 商品交期: 2-3个工作天内

价格

简介目录

碳纤维预浸料市场规模及预测

2023年碳纤维预浸料市场规模为100.5亿美元，预计2024年至2031年复合年增长率为11.93%，到2031年将达到247.6亿美元。碳纤维预浸料是一种由已浸渍到树脂基体中的碳纤维增强材料组成的复合材料。碳纤维被编织成布或以单向图案针织，然后用精确量的环氧树脂或其他热固性黏合剂进行处理。这种预浸渍确保了树脂的均匀分布以及恆定且受控的材料成分。当预浸料经过热和压力固化时，它会转变为具有优异机械性能的高强度、轻质且耐用的复合材料。

此外，碳纤维预浸料广泛应用于航空航太、汽车、运动用品、海洋工程等各行业。其优异的强度重量比、刚性和耐腐蚀性使其成为製造航空零件、汽车零件、体育用品和需要轻量耐用材料的高性能结构等零件的绝佳选择。

碳纤维预浸料市场动态

塑造碳纤维预浸料市场的关键市场动态

主要市场驱动因子

航空航太领域的进展：

碳纤维预浸料在航太产业中越来越受欢迎。这是因为材料需要能够承受恶劣的飞行条件，同时也要确保燃油效率。碳纤维预浸料具有出色的强度重量比和抗疲劳性，使其成为满足当今苛刻的航空要求的出色解决方案。由此，碳纤维预浸料市场成为航太领域的丰富驱动力。

体育用品革命：

碳纤维预浸料在高性能设备生产中的使用彻底改变了体育和休閒领域。从先进的自行车到最新的网球拍，这种力量与灵活性的结合为运动器材树立了新标准。这导致碳纤维产品在运动休閒产业的市场不断扩大。

推广再生能源

碳纤维预浸料是再生能源领域的重要盟友，特别是在风力涡轮机叶片的生产。这些叶片对于利用风能至关重要，而这种材料的弹性和抗疲劳性对于维持绿色能源领域叶片的使用寿命和可靠性至关重要。世界正在向再生能源转型，碳纤维预浸料透过使风电基础设施更加可持续和高效，在实现这一转型方面发挥着重要作用。

主要挑战

对回收的担忧

随着永续发展成为产业决策中越来越重要的因素，回收碳纤维预浸料的挑战成为最重要的议题。虽然碳纤维和树脂基体的独特混合物有助于该材料的出色性能，但它也为回收带来了挑战，影响了碳纤维预浸料市场的成长。

限量量产：

复杂的製造工艺缺乏可扩展性，限制了该材料在建筑等需要大规模生产的行业中的广泛应用。因此，由于市场要求的复杂的製造程序，碳纤维预浸料的大规模生产仍然很困难。

技术依赖：

碳纤维预浸料市场与技术进步密不可分，既是机遇，也是挑战。技术进步的快速步伐正在影响产业发展轨迹，使企业难以保持领先地位并保持竞争力。

主要趋势

永续解决方案：

碳纤维预浸料市场强烈反映了永续发展的蓬勃发展趋势，标誌着市场发展的转变。製造商越来越重视开发环保替代品和永续製造技术。这不仅包括使用回收的碳纤维，还包括采用生物基树脂，这标誌着该行业朝着更生态意识的未来迈出了重大一步。

自动化整合：

自动化对于提高效率和精度、减少製造时间以及保持成品品质稳定至关重要。从精密材料切割到碳纤维预浸料的自动层压，自动化不仅可以加快生产速度，还有助于使製造过程可扩展。因此，碳纤维预浸料市场的显着趋势之一是将自动化引入製造过程。

医疗保健领域的新应用：

碳纤维预浸料在医疗保健产业的探索是一种日益增长的趋势，代表着技术前沿的不断扩大。这种材料的生物相容性、强度和轻质特性使其成为医疗设备、人工关节和骨科植入物的有吸引力的选择。这一趋势代表了医疗保健材料的潜在范式转变，碳纤维预浸料在提高医疗植入物的性能和寿命方面发挥变革性作用。

碳纤维预浸料市场区域分析

更详细的碳纤维预浸料市场区域分析

欧洲：

据VMR分析师称，由于其丰富的工业遗产、严格的环境法规以及对技术进步的坚定承诺，欧洲预计在市场估算和预测期内将主导碳纤维预浸料市场。

北美同样强大的航空航太业成为该地区市场成长的驱动力。欧洲对扩大航空航天技术的承诺补充了碳纤维预浸料的质量，使其成为挑剔的飞机製造商的首选材料。

欧洲汽车产业正在采用环保策略来实现永续发展并遵守排放法规。这项承诺促进了碳纤维预浸料的使用，为寻找轻质和可持续的运输解决方案做出了重大贡献。

此外，欧洲严格的环境和安全要求也是工业界使用性能优越材料的强大推动力。碳纤维预浸料凭藉其令人难以置信的强度和耐用性，完全符合这些监管标准，并巩固了其在欧洲市场的主导地位。

北美：

北美已在碳纤维预浸料市场中确立了重要地位。随着航空航太业的蓬勃发展成为主要推动力，主要製造商正在将碳纤维预浸料无缝地融入飞机零件製造中。

北美已成为汽车创新中心，不断寻找轻质材料以提高电动车的效率和性能。汽车产业在车辆製造中对碳纤维预浸料的依赖证明了这种材料在改变该地区汽车环境方面的变革性影响。

此外，北美还拥有专门从事创新材料的着名研发中心，巩固了其地位。产业参与者与这些研究机构之间的合作为碳纤维预浸料应用的持续突破和加强该地区的技术能力做出了重大贡献。

亚太地区：

由于经济扩张、技术实力和蓬勃发展的产业格局，亚太地区正成为碳纤维预浸料市场的重要力量。

作为世界製造中心，亚太地区在推动从电子到汽车等众多产业对碳纤维预浸料的需求方面发挥关键作用。该地区的製造能力预计将促进市场扩张，并凸显碳纤维预浸料在各种工业应用中的战略重要性。

亚太地区对汽车的需求不断增长，对轻质材料的需求也随之增加，同时对电动车的关注也随之增加。碳纤维预浸料以其独特的强度和轻质结合，非常适合该地区汽车的发展。

此外，亚太地区的基础设施发展措施正在推动对碳纤维预浸料等复杂材料的需求。其在建筑和土木工程项目中的灵活应用极大地促进了该地区的快速发展，并确立了其在全球碳纤维预浸料市场的主要参与者的地位。

Carbon Fiber Prepreg Market size was valued at USD 10.05 Billion in 2023 and is projected to reach USD 24.76 Billion by 2031, growing at a CAGR of 11.93% from 2024 to 2031. Carbon fiber prepreg is a composite material made out of carbon fiber reinforcement that has already been impregnated with a resin matrix. Carbon fibers are woven into cloth or organized in a unidirectional pattern before being treated with a precise amount of epoxy or other thermosetting glue. This pre-impregnation guarantees that the resin is distributed uniformly, producing a constant and controlled material composition. When the prepreg is cured using heat and pressure, it transforms into a high-strength, lightweight, and durable composite with outstanding mechanical qualities.

Furthermore, carbon fiber prepreg is widely used in a variety of industries, including aerospace, automotive, sports equipment, and marine engineering. Its exceptional strength-to-weight ratio, rigidity, and corrosion resistance make it an excellent choice for manufacturing components such as aviation components, automobile parts, sporting goods, and high-performance constructions that require lightweight and durable materials.

Carbon Fiber Prepreg Market Dynamics

The key market dynamics that are shaping the Carbon Fiber Prepreg Market include:

Key Market Drivers

Aerospace Advancements:

Carbon fiber prepreg is gaining popularity in the aerospace industry due to the need for materials that can survive the harsh conditions of flight while also assuring fuel efficiency. The carbon fiber prepreg's remarkable strength-to-weight ratio and fatigue resistance are properties making it an excellent solution for today's demanding aviation requirements. As a result, the Carbon Fiber Prepreg Market is being propelled by an abundance of driving reasons in the aerospace sector.

Sporting Goods Revolution:

The use of carbon fiber prepreg in the fabrication of high-performance equipment has resulted in a revolution in the sports and leisure sector. From advanced bicycles to modern tennis rackets, the material's unusual combination of strength and flexibility has set new standards for sporting products. This leads to an increase in the market for carbon fiber products in the sports and leisure industries.

Renewable Energy Drive:

Carbon fiber prepreg is an important ally for the renewable energy sector, particularly in the production of wind turbine blades. These blades are vital for harvesting wind energy, and the material's resilience and fatigue resistance are critical in maintaining their longevity and reliability in the green energy landscape. The world is turning to renewable energy sources, and carbon fiber prepreg plays a major role in enabling this shift by enhancing the sustainability and efficiency of wind power infrastructure.

Key Challenges:

Recycling Concerns:

As sustainability becomes an increasingly important factor in industry decisions, the difficulty of recycling carbon fiber prepreg rises to the forefront. While the unique blend of carbon fibers and resin matrix contributes to the material's outstanding capabilities, it also presents challenges in recycling and affecting growth of the Carbon Fiber Prepreg Market.

Limited Mass Production:

The complexities of the manufacturing process hinder scalability, restricting the material's widespread application in industries requiring high-volume production, such as buildings. As a result, mass production of carbon fiber prepreg remains difficult due to the complicated manufacturing procedures required in the market.

Technological Dependencies:

The Carbon Fiber Prepreg Market is inextricably linked to technological improvements, which represent both an opportunity and a challenge. The quick pace of technological advancement has an impact on the industry's trajectory, making it difficult for businesses to keep ahead of the curve and remain competitive.

Key Trends:

Sustainable Solutions:

The booming trend of sustainability resonates strongly in the Carbon Fiber Prepreg Market, signaling a transformative development. Manufacturers are increasingly prioritizing the development of environmentally friendly alternatives and sustainable manufacturing techniques. This includes not just the use of recovered carbon fibers, but also the incorporation of bio-based resins, indicating a major move towards the industry's more ecologically sensitive future.

Automation Integration:

Automation is vital for increasing efficiency and precision, shortening manufacturing times, and maintaining consistent quality in the finished product. From precise material cutting to automated carbon fiber prepreg lay-up, automation not only speeds production but also helps manufacturing process scalability. Thus, one notable trend in the Carbon Fiber Prepreg Market is the incorporation of automation into manufacturing processes.

Emerging Applications in Healthcare:

The exploration of carbon fiber prepreg in the healthcare industry is a growing trend that represents the technology's expanding frontiers. The material's biocompatibility, strength, and lightweight properties make it an attractive choice for use in medical devices, prostheses, and orthopedic implants. This trend indicates a potential paradigm change in healthcare materials, with carbon fiber prepreg having a transformative role in improving the performance and lifetime of medical implants.

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Carbon Fiber Prepreg Market Regional Analysis

Here is a more detailed regional analysis of the Carbon Fiber Prepreg Market:

Europe:

According to VMR analysts, Europe is estimated to dominate the Carbon Fiber Prepreg Market during the forecast period due to its rich industrial heritage, stringent environmental regulations, and unwavering commitment to technological progress.

The strong aerospace sector, similar to North America, stands out as a driving force for the growth of the market in this region. Europe's commitment to expanding aerospace technologies complements the qualities of carbon fiber prepreg, making it the preferred material for discerning aircraft manufacturers.

The European automobile sector is adopting an environmentally friendly strategy to achieve sustainability and abide by emission rules. This commitment has expedited the use of carbon fiber prepreg, which is lightweight and contributes greatly to the region's search for sustainable transportation solutions.

Furthermore, Europe's rigorous environmental and safety requirements provide a strong drive for industry to use materials with superior performance qualities. Carbon fiber prepreg, with its extraordinary strength and durability, perfectly corresponds with these regulatory norms, reinforcing Europe's market supremacy.

North America:

North America has firmly established itself as an important player in the Carbon Fiber Prepreg Market, owing to a confluence of variables that contribute to its success. The thriving aerospace industry is a primary driver, with major manufacturers smoothly incorporating carbon fiber prepreg into aircraft component manufacturing.

North America has established itself as an automotive innovation hub, driven by a constant quest for lightweight materials to improve the efficiency and performance of electric vehicles. The automobile industry's reliance on carbon fiber prepreg in vehicle manufacture demonstrates the material's transformational impact in altering the regional automotive environment.

Furthermore, the presence of prominent research and development centers specializing in innovative materials in North America strengthens its position. Collaborations between industry participants and these research institutes make a substantial contribution to ongoing breakthroughs in carbon fiber prepreg applications, bolstering the region's technological capabilities.

Asia Pacific:

Asia Pacific is emerging as a Carbon Fiber Prepreg Market powerhouse owing to economic expansion, technological prowess, and a thriving industrial landscape.

Asia Pacific, as a global manufacturing hub, plays an important role in boosting demand for carbon fiber prepreg across a wide range of industries, from electronics to automobiles. The manufacturing prowess in the region is likely to enable the expansion of the market and highlight the strategic significance of carbon fiber prepreg in a variety of industrial applications.

The growing demand for autos in Asia Pacific, along with a greater emphasis on electric vehicles, has heightened the requirement for lightweight materials. Carbon fiber prepreg, with its unique combination of strength and lightweight, fits perfectly with the region's automotive evolution.

Furthermore, infrastructure development initiatives across the Asia Pacific drive up demand for sophisticated materials like carbon fiber prepreg. Its flexible application in construction and civil engineering projects has greatly aided the region's rapid development, establishing it as a key player in the global Carbon Fiber Prepreg Market.

Global Carbon Fiber Prepreg Market: Segmentation Analysis

The Global Carbon Fiber Prepreg Market is segmented on the basis of Resin Type, Manufacturing Process, End-Use Industry, And Geography.

Carbon Fiber Prepreg Market, By Resin Type

Epoxy
Phenolic
Thermoplastic
Bismaleimide
Polyimide
Others

Based on Resin Type, the market is segmented into Epoxy, Phenolic, Thermoplastic, Bismaleimide, Polyimide, and Others. The epoxy resin segment is estimated to dominate the Carbon Fiber Prepreg Market due to the exceptional properties and versatility offered by epoxy resins. Epoxy-based carbon fiber prepregs have high strength, stiffness, and longevity, making them a popular choice in a variety of applications. Epoxy resins provide good adherence to carbon fibers, producing a strong composite material with improved mechanical performance. In addition, epoxy resin systems have exceptional chemical resistance, dimensional stability, and high-temperature tolerance, making them useful in a variety of applications. Their ease of processing during manufacture, combined with the capacity to customize qualities through resin formulation, adds to their extensive use.

Carbon Fiber Prepreg Market, By Manufacturing Process

Hot Melt
Solvent Dip
Others

Based on Manufacturing Process, the market is segmented into Hot Melt, Solvent Dip, and Others. The hot melt segment is estimated to dominate the Carbon Fiber Prepreg Market. Hot melt production makes use of thermoplastic resins that are solid at ambient temperature but melt when heated, making it easier to impregnate carbon fibers. This approach has several advantages over typical autoclave curing processes, including quicker cycle durations, lower energy usage, and greater process efficiency. The capacity to rapidly heat and cool materials during production increases overall manufacturing speed, making it an economical alternative for large-scale production. Hot melt prepreg's adaptability makes it suitable for a wide range of industries, including automotive, where efficiency and speed are critical.

Carbon Fiber Prepreg Market, By End-Use Industry

Aerospace & Defense
Wind Energy
Sports & Recreation
Automotive
Others

Based on End-Use Industry, the market is segmented into Aerospace & Defense, Wind Energy, Sports & Recreation, Automotive, and Others. The aerospace & defense end-use industry is estimated to hold the majority share in the forecast period in the Carbon Fiber Prepreg Market. Carbon fiber prepreg's remarkable strength, lightweight characteristics, and high-performance capabilities make it an excellent choice for producing essential components for aerospace and defense applications. Carbon fiber prepreg's superior strength-to-weight ratio benefits aircraft structures like wings, fuselage components, and empennages, reducing total weight and increasing fuel economy. Furthermore, its exceptional resilience and resistance to corrosion make it ideal for military applications requiring dependability and longevity.

Key Players

The "Global Carbon Fiber Prepreg Market" study report will provide valuable insight with an emphasis on the global market. The leading players in the market are
Toray Industries Inc., Teijin Limited, Hexcel Corporation, Solvay, SGL Carbon SE, Mitsubishi Chemical Corporation, BASF SE, Cytec Industries Inc., LANXESS AG, Huntsman Corporation, Dow Chemical Company, DuPont de Nemours Inc., 3M Company, Mitsubishi Rayon Co. Ltd., Parabeam Composites Inc, TenCate Advanced Composites, Gurit Holding AG and Corden Corporation.

Our market analysis also entails a section solely dedicated to such major players wherein our analysts provide an insight into the financial statements of all the major players, along with product benchmarking and SWOT analysis. The competitive landscape section also includes key development strategies, market share, and market ranking analysis of the above-mentioned players globally.

Key Developments

In January 2024, Toray Industries introduced new high-performance carbon fiber prepregs for aerospace applications. This prepreg provides increased strength and hardness, making it excellent for demanding aerospace parts.
In January 2024, Hexcel Corporation announced a strategic cooperation with Airbus to develop next-generation composite materials. This collaboration intends to speed up the development of lighter, stronger materials for future Airbus airplanes.
In January 2024, SGL Carbon SE introduced new carbon fiber prepregs for wind turbine blades. This prepreg has better fatigue resistance, which is critical for wind turbine blades that operate in harsh environments.
In December 2023, Teijin Limited developed a novel high-modulus carbon fiber prepreg for sporting products. This prepreg provides increased stiffness and weight savings, making it perfect for high-performance sports equipment such as golf clubs and fishing rods.

1. INTRODUCTION OF GLOBAL CARBON FIBER PREPREG MARKET

1.1. Overview of the Market
1.2. Scope of Report
1.3. Assumptions

2. EXECUTIVE SUMMARY

3. RESEARCH METHODOLOGY OF VERIFIED MARKET RESEARCH

3.1. Data Mining
3.2. Validation
3.3. Primary Interviews
3.4. List of Data Sources

4. GLOBAL CARBON FIBER PREPREG MARKET OUTLOOK

4.1. Overview
4.2. Market Dynamics
- 4.2.1. Drivers
- 4.2.2. Restraints
- 4.2.3. Opportunities
4.3. Porters Five Force Model

5. GLOBAL CARBON FIBER PREPREG MARKET, BY RESIN TYPE

5.1. Overview
5.2. Epoxy
5.3. Phenolic
5.4. Thermoplastic
5.5. Bismaleimide
5.6. Polyimide
5.7. Others

6. GLOBAL CARBON FIBER PREPREG MARKET, BY MANUFACTURING PROCESS

6.1. Overview
6.2. Hot Melt
6.3. Solvent Dip
6.4. Others

7. GLOBAL CARBON FIBER PREPREG MARKET, BY END-USE INDUSTRY

7.1. Overview
7.2. Aerospace & Defence
7.3. Wind Energy
7.4. Sports & Leisure
7.5. Automotive
7.6. Others

8. GLOBAL CARBON FIBER PREPREG MARKET, BY GEOGRAPHY

8.1. Overview
8.2. North America
- 8.2.1. U.S.
- 8.2.2. Canada
- 8.2.3. Mexico
8.3. Europe
- 8.3.1. Germany
- 8.3.2. U.K.
- 8.3.3. France
- 8.3.4. Rest of Europe
8.4. Asia Pacific
- 8.4.1. China
- 8.4.2. Japan
- 8.4.3. India
- 8.4.4. Rest of Asia Pacific
8.5. Rest of the World
- 8.5.1 Latin America
- 8.5.2 Middle East & Africa

9. GLOBAL CARBON FIBER PREPREG MARKET COMPETITIVE LANDSCAPE

9.1. Overview
9.2. Company Market Ranking
9.3. Key Development Strategies

10. COMPANY PROFILES

10.1. Toray Industries Inc.
- 10.1.1 Overview
- 10.1.2 Financial Performance
- 10.1.3 Product Outlook
- 10.1.4 Key Developments
10.2. Teijin Limited
- 10.2.1. Overview
- 10.2.2. Financial Performance
- 10.2.3. Product Outlook
- 10.2.4. Key Developments
10.3. Hexcel Corporation
- 10.3.1. Overview
- 10.3.2. Financial Performance
- 10.3.3. Product Outlook
- 10.3.4. Key Developments
10.4. Toray Industries
- 10.4.1. Overview
- 10.4.2. Financial Performance
- 10.4.3. Product Outlook
- 10.4.4. Key Developments
10.5. Solvay
- 10.5.1. Overview
- 10.5.2. Financial Performance
- 10.5.3. Product Outlook
- 10.5.4. Key Developments
10.6. SGL Carbon SE
- 10.6.1. Overview
- 10.6.2. Financial Performance
- 10.6.3. Product Outlook
- 10.6.4. Key Developments
10.7. Mitsubishi Chemical Corporation
- 10.7.1. Overview
- 10.7.2. Financial Performance
- 10.7.3. Product Outlook
- 10.7.4. Key Developments
10.8. BASF SE
- 10.8.1. Overview
- 10.8.2. Financial Performance
- 10.8.3. Product Outlook
- 10.8.4. Key Developments
10.9. Cytec Industries Inc.
- 10.9.1. Overview
- 10.9.2. Financial Performance
- 10.9.3. Product Outlook
- 10.9.4. Key Developments
10.10. LANXESS AG
- 10.10.1. Overview
- 10.10.2. Financial Performance
- 10.10.3. Product Outlook
- 10.10.4. Key Developments