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市场调查报告书
商品编码
1623346
立式磨床的全球市场规模:按产品、按应用、按地区、范围和预测Global Vertical Grinding Machine Market Size By Product, By Application, By Geographic Scope And Forecast |
2024年,立式磨床市场规模为52.5亿美元,预计2024年至2031年复合年增长率为4.4%,2031年达到77.5亿美元。对数控工具机的需求不断增长以及政府为工具机行业提供支援的举措可能会在预计的几年内推动市场的发展。此外,开发具有所需最高效率的产品的能力预计将在未来几年推动市场发展。全球立式磨床市场报告提供了对市场的整体评估。它对关键细分市场、趋势、市场推动因素、市场限制、竞争格局以及在市场中发挥关键作用的因素进行了全面分析。
立式磨床的全球市场定义
立式磨床是一种平面磨床,用于使零件和零件光滑。用于各种最终用户产业,包括汽车、工具机、加工车间、航空航太和国防以及重工业。立式磨床有PLC、CNC、手动控制三种。PLC磨床采用可程式逻辑控制器,在最短的时间内以100%的效率执行研磨工作。CNC或电脑数控是一种利用旋转砂轮从金属工件上去除材料的磨床。它允许全自动零件加工和工件装卸。磨床广泛用于钻孔、内径加工、齿轮加工、沟槽加工等。
各种铣床製造商都采用 CNC 技术,透过使用相同的工具和程序製造多个零件来提高铣床的生产率和工作品质。自动化和多轴加工是市场上最突出的趋势之一。此外,该公司正在使用软体程式来控制铣床轴、主轴速度和刀具更换,从而减少对体力劳动的需求。这些机器还可以透过连接多个刀具来同时进行多个切割。圆铣刀、槽铣刀和球头立铣刀等各种工具也可以整合到这些机器中。这些优点使铣床成为加工汽车、国防和航空航太等行业所需金属零件的理想机器。
立式磨床全球市场概况
航空航太和国防工业以及其他产业和垂直产业对大批量生产的需求不断增长,预计也将推动工具机的采用。由于各行业使用金属的增加,对金属切削工具的需求不断增加,这也预示着市场的成长。将电脑辅助製造 (CAM) 整合到工具机中以减少生产工件所需的时间并实现微型零件的顺利生产正在成为一个主要的市场趋势。此外,工业 4.0 的重点是减少閒置时间和提高工具机利用率。特别是,透过分析与刀具更换和程序停止相关的数据,您可以识别并解决空閒时间的原因。同时,The Timken Company和NSK等各种轴承製造公司都在专注于开发工具机轴承。
例如,2019 年 10 月,The Timken Company推出了新的精密圆柱滚子轴承系列,旨在最大限度地提高高要求应用中的速度和效率。此外,机器学习和自动化的进步促进了电脑数控(CNC)系统的发展。CNC 系统允许操作员将彙编代码传送到电脑并在同一装置上执行不同的操作,而不会浪费大量时间。同时,各种润滑油製造商正在与DMG MORI和KOMATSU等市场参与者合作开发设备润滑油。例如,2017 年 9 月,DMG MORI 和 FUCHS PETROLUB SE 签署了一项合作协议,设想两家公司共同开发适用于工具机应用的新型润滑油解决方案和服务。此外,MC Machinery Systems 和 DynaPass Systems 等製造商正在透过开发具有自动换刀功能的机器来增强其工具机的功能。
例如,2019 年 1 月,DynaPath Systems Inc. 推出了具有自动换刀装置的新型 CNC 膝铣刀系列。这种自动换刀装置由围绕主轴布置的独立刀位中的四把刀具组成,可在 3 秒内完成一次完整的换刀。同时,各国政府正在推动 "蓝色哲学" 、 "蓝色能力" 和 "DEMAT" 等措施。这些措施旨在开发工具机的轻量化结构,预计将在推动市场成长方面发挥决定性作用。然而,购买和安装数控工具机的高成本预计将限制预测期内的市场成长。此外,CNC工具机操作员需要经过适当的训练才能操作现代工具机。这也成为潜在的市场限制。
Vertical Grinding Machine Market size was valued at USD 5.25 Billion in 2024 and is projected to reach USD 7.75 Billion by 2031, growing at a CAGR of 4.4% from 2024 to 2031. Growing demand for CNC incorporated machine tools and government initiatives to provide support to the machine tool industry is likely to drive the market over the predicted years. Additionally, the ability to develop the product with the desired maximum efficiency is expected to fuel the market in the coming years. The Global Vertical Grinding Machine Market report provides a holistic evaluation of the market. The report offers a comprehensive analysis of key segments, trends, drivers, restraints, competitive landscape, and factors that are playing a substantial role in the market.
Global Vertical Grinding Machine Market Definition
A vertical grinding machine is a surface grinding machine used to give smooth finishing to components and parts. It is used in various end-user industries like automotive, machine tools, job shops, aerospace & defense, heavy industries, and others. There are three types of vertical grinding machines including PLC, CNC, and manually controlled. PLC grinding machines use a programmable logic controller to perform the grinding operations with 100% efficiency within a minimum time period. CNC i.e. Computerized numerical control are the grinding machines that use a rotating grinding wheel to remove material on a metallic workpiece. It enables fully automatic part machining and loading & unloading of the workpieces. Grinding machines are widely used to drill, bore, cut gears, and produce slots.
Various milling machine manufacturers are adopting the CNC technology to enhance the productivity and quality of the work performed by milling machines by using the same tools and programs to produce multiple parts. Automation and multi-axis machining are some of the most prominent trends in the market. Moreover, companies are using software programs to control the axis, spindle speeds, and tool changes in milling machines, thereby reducing the need for manual intervention. These machines can also be used for performing multiple cuts simultaneously by installing multiple cutters. Various other tools, such as rounding mills, fluted mills, and ball end mills, can also be integrated into these machines. These advantages make milling machines ideal for machining metal parts required in industries such as automotive and defense & aerospace.
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Global Vertical Grinding Machine Market Overview
The increasing demand for mass production in the aerospace and defense industry, among other industries and industry verticals, is also expected to drive the adoption of machine tools. The growing demand for metal cutting tools in line with the increasing use of metals in various industries also bodes well for market growth. The integration of Computer-Aided Manufacturing (CAM) in machine tools to reduce the time required for manufacturing workpieces and to ensure hassle-free production of micro components is emerging as a major trend in the market. In addition, industry 4.0 envisages focusing on cutting idle time and improving the utilization of machine tools. Analyzing the data related to tool changes and program stops can particularly help in determining the cause of the idle time and addressing it, thereby ensuring more efficient use of machine tools. At the same time, various bearing manufacturing companies, such as The Timken Company and NSK Ltd., are focusing on the development of bearings for machine tools.
For instance, in October 2019, The Timken Company introduced a new line of precision cylindrical roller bearings that are designed to maximize the speed and efficiency in high-demand applications. Furthermore, advances in machine learning and automation have resulted in the development of Computer Numerical Control (CNC) systems. CNC systems allow operators to feed the assembly code to a computer and perform various operations on the same device without any significant loss of time. On the other hand, various lubricant manufacturers are partnering with the market players, such as DMG MORI, and Komatsu, Ltd., among others, for the development of lubricants for their devices. For instance, in September 2017, DMG MORI and FUCHS PETROLUB SE signed a collaboration contract, which envisages the two companies jointly developing new lubricant solutions and services for machine tool applications. Moreover, manufacturers such as MC Machinery Systems, Inc. and DynaPath Systems, Inc. are trying to enhance the functionality of machine tools by developing machine tools with automatic tool-changing capabilities.
For instance, in January 2019, DynaPath Systems Inc. launched a new CNC knee mill with an automatic tool changer. The automatic tool changer, which consists of four tools in independent tool stations positioned around the spindle, is capable of performing a complete tool change within three seconds. At the same time, various governments are pursuing Initiatives, such as Blue Philosophy, Blue Competence, and DEMAT. These initiatives are aimed at developing lightweight structures for machine tools and are expected to play a decisive role in driving the growth of the market. However, the high costs associated with purchasing and installation of CNC machines are expected to restrain the growth of the market over the forecast period. Besides, operators of CNC machines need to be trained properly before they can operate the latest machine tools. This is also emerging as another potential market restraint.
The Global Vertical Grinding Machine Market is segmented on the basis of Product, Application, and Geography.
Based on the Product, the market is bifurcated into PLC, CNC, and Manually Controlled. PLC segment is expected to hold the largest market share due to the 100% efficiency obtained within a minimum time.
Based on the Application, the market is bifurcated into Job Shops, Automotive, Aerospace & Defense, Heavy Industries, and Others. The growing automotive industry across the world will boost the use of vertical grinding machines in automotive applications.