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复合材料

市场调查报告书

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1396671

全球碳纤维增强热塑性复合材料 (CFRTP) 市场 - 2023-2030

Global Carbon Fiber Reinforced Thermoplastic Composites (CFRTP) Market - 2023-2030

出版日期: 2023年12月15日 | 出版商:

DataM Intelligence | 英文 201 Pages | 商品交期: 约2个工作天内

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简介目录

概述

全球碳纤维增强热塑性复合材料（CFRTP）市场在2022年达到34亿美元，预计2030年将达到76亿美元，2023-2030年预测期间CAGR为10.6%。

波音和洛克希德马丁等公司在航空零件方面严重依赖 CFRTP，从而推动了全球对这些复合材料的需求。例如，Tri-Mack Plastics Manufacturing Corp. 宣布了 2022 年的最新产品开发成果：仅由八层单向 (UD) 碳纤维增强热塑性塑料 (CFRTP) 胶带和四万个一英寸（0.40 英寸）厚。因此，美国正在为区域市场的扩张做出贡献，从而推动全球 CFRTP 市场。

动力学

不断发展的混合技术

将不同的材料结合起来以开发利用每个组件的品质的复合结构就构成了混合技术。 CFRTP 可与金属、陶瓷或复合材料等其他材料结合，以产生具有更高品质、更高强度、耐用性和适应性等品质的混合结构。

例如，去年，瑞士製造解决方案OEM对其结构碳纤维增强热塑性复合材料混合系统的需求增加。 9T Labs 的混合技术平台能够製造碳纤维增强热塑性复合材料 (CFRTP) 的高性能结构部件，年产量为 100 至 10,000 件。

该公司的 Red Series 平台将模拟工具和 3D 列印与匹配金属模具中的压缩成型相结合，从而具有一系列优势，例如週期时间短、生产率高以及良好的重复性和再现性。大大小小的公司都可以製造比金属和塑胶更硬、更坚固、更轻的高性能产品。

技术进步

持续的技术突破为 CFRTP 新用途和市场提供了途径。由于性能和可製造性的增强，以前因限製而不愿采用 CFRTP 的行业现在认为它是各种产品和组件的可行选择。

例如，2022 年12 月14 日，旭化成开发了回收连续碳纤维的基础技术，作为「汽车碳纤维循环经济计画」（以下简称「计画」）的一部分，该计画得到了新能源和产业技术研究院的支持.开发组织（NEDO）2021财政年度至2022财政年度能源和新环境技术可行性研究计划）。

该计画旨在实现回收系统的实际应用，其中从废汽车碳纤维增强塑胶（CFRP）或碳纤维增强热塑性塑胶（CFRTP）中获得的碳纤维被重新利用为汽车用CFRP或CFRTP。透过回收汽车废弃碳纤维作为连续碳纤维，可以生产出高品质、经济的CFRTP，从而减轻车辆重量并降低能耗。

复合材料产业的崛起

随着技术和製造技术的发展，复合材料产业越来越重视高性能材料。 CFRTP 具有良好的强度重量比和机械品质，使其成为需要耐用性和性能的应用的有吸引力的选择，从而促进需求和市场成长。

人们对复合材料（尤其是 CFRTP）日益增长的兴趣和投资推动了研发项目的发展。产业参与者、研究机构和政府之间的合作努力促进了 CFRTP 技术的进步，产生了新的应用并促进了市场的成长。

根据美国复合材料製造商协会 (ACMA) 的数据，每年销售 40 亿磅复合材料用于各种汽车应用。复合材料产业是美国经济的驱动力，该产业每年为美国经济贡献222亿美元。预计到 2022 年，复合材料最终产品市场将达到 1,132 亿美元。

生产成本高且原料供应有限

与标准材料相比，CFRTP 的製造成本可能相对昂贵。原材料、製造技术和专用设备都会导致生产成本上升，这可能会阻碍跨行业的更广泛采用，特别是在价格敏感的市场。生产 CFRTP 需要碳纤维和特定的热塑性树脂。各种原材料供应链的有限供应或波动可能会影响产量和材料成本，从而限制市场成长。

CFRTP 生产需要复杂且高度先进的製程。固化、成型和固结等生产程序的复杂性可能会导致交货时间更长、生产难度更大以及潜在的扩大规模挑战，从而限制市场成长。确保 CFRTP 产品的性能一致并符合业界标准可能很困难。材料特性的可变性、品质控制的困难以及对严格工业要求的遵守可能会限制其在安全关键型应用和领域的使用。

Overview

Global Carbon Fiber Reinforced Thermoplastic Composites (CFRTP) Market reached US$ 3.4 billion in 2022 and is expected to reach US$ 7.6 billion by 2030, growing with a CAGR of 10.6% during the forecast period 2023-2030.

Companies like Boeing and Lockheed Martin rely heavily on CFRTP for aviation components, driving up global demand for these composites. For instance, Tri-Mack Plastics Manufacturing Corp. announced its latest product development achievement in 2022: a high-strength and lightweight enclosure made from only eight plies of unidirectional (UD) carbon fiber-reinforced thermoplastic (CFRTP) tape and forty-thousandths of an inch (0.40-inch) thick. As a result, U.S. is contributing to the expansion of the regional market, which is driving the global CFRTP market.

Dynamics

Growing Hybrid Technologies

Combining diverse materials in order to develop composite constructions that harness the qualities of each component constitutes hybrid technologies. CFRTP can be coupled with other materials such as metals, ceramics or composites to produce hybrid structures with improved qualities like as higher strength, durability and adaptability.

For instance, the Swiss manufacturing solution OEM has experienced an increase in demand in its hybrid system for structural carbon fiber-reinforced thermoplastic composites over the last year. The hybrid technology platform from 9T Labs enables the manufacturing of high-performance structural parts in carbon fiber-reinforced thermoplastic composites (CFRTP) in production numbers ranging from 100 to 10,000 pieces per year.

The company's Red Series platform combines simulation tools and 3D printing with compression molding in matched metal dies, resulting in a range of advantages such as quick cycle times, high production rates and good repeatability and reproducibility. Large and small firms can create high-performance goods that are significantly stiffer, stronger and lighter than metals and plastics.

Technological Advancements

Continuous technical breakthroughs provide a pathway to new CFRTP uses and markets. Due to enhanced performance and manufacturability, industries that were previously unwilling to embrace CFRTP due to restrictions now consider it a viable option for a variety of products and components.

For instance, on December 14, 2022, Asahi Kasei developed basic technology for recycling continuous carbon fiber as part of a project called "Circular Economy Program for the Automotive Carbon Fiber" (the Project), which was supported by the New Energy and Industrial Technology Development Organization's (NEDO) Feasibility Study Program on Energy and New Environmental Technology from fiscal 2021 to fiscal 2022).

The Project aims for the practical use of a recycling system in which carbon fiber obtained from waste automobile carbon fiber reinforced plastic (CFRP) or carbon fiber reinforced thermoplastic (CFRTP) is repurposed as CFRP or CFRTP for automobiles. High-quality and economical CFRTP can be produced by recycling carbon fiber discarded from automobiles as continuous carbon fiber, resulting in vehicle weight reduction and reduced energy consumption.

Rising Composites Industry

With developments in technology and manufacturing techniques, the composites sector is placing a greater emphasis on high-performance materials. CFRTP has a good strength-to-weight ratio and mechanical qualities, making it an appealing choice for applications requiring durability and performance, boosting demand and market growth.

The growing interest in and investment in composite materials, particularly CFRTP, drives R&D projects. Collaborative efforts among industrial players, research institutions and governments result in advances in CFRTP technology, generating the new applications and bolstering the growth of the market.

As per American Composites Manufacturers Association (ACMA), four billion pounds of composite materials are sold each year for use in various automobile applications. The composites sector is a driving economic force in U.S. The industry contributes US$ 22.2 billion to US economy each year. The composites end-product market is anticipated to reach US$ 113.2 billion by 2022.

High Production Costs and Limited Availability of Raw Materials

As compared to standard materials, the cost of manufacturing CFRTP might be relatively expensive. Raw materials, manufacturing techniques and specialized equipment all contribute to higher production costs, which might stymie wider adoption across industries, particularly in price-sensitive markets. The availability of carbon fibers and particular thermoplastic resins is required for the production of CFRTP. Limited availability or volatility in the supply chain for various raw materials might have an influence on production volumes and material costs, limiting market growth.

CFRTP production entails complex and highly advanced processes. Complexity in production procedures, such as curing, molding and consolidation, can result in longer lead times, greater production difficulties and potential scaling-up challenges, limiting market growth. It might be difficult to ensure consistent performance and compliance with industry standards across CFRTP products. Material property variability, quality control difficulties and adherence to demanding industrial requirements may limit its use in safety-critical applications and sectors.

Segment Analysis

The global carbon fiber reinforced thermoplastic composites (CFRTP) market is segmented based on Material, Resin, Product, Application and region.

Transforming Injection Molding with CFRTP Composites Drives the Short Carbon Fibers Market

Considering the part's intricacy and the volume of manufacturing required, only injection molding could fulfill the customer's price point. MCAM developed a 30% FWF short carbon fiber-reinforced polyphenylene sulfide (PPS) composite (KyronMAX S-8230) that met all mechanical requirements, including the most difficult fatigue targets and effectively substituted magnesium in this application.

The CFRTP compounds are designed for injection molding, allowing for a wide range of part sizes and complexity. Molding complicated shapes and sizes is a considerable benefit over standard materials. Therefore, the short carbon fibers capture the majority of the total global segmental shares.

Geographical Penetration

Market Expansion Strategies Drives the Regional Growth

Manufacturing facility expansion leads to increased production capacity for CFRTP materials. Companies with larger facilities may produce higher volumes of CFRTP compounds to meet increased demand from a variety of industries. For instance, in March 2022, Mitsubishi Chemical Corporation has opened a new carbon fiber reinforced thermoplastic (CFRTP) pilot facility. Operations have begun and samples will begin to be shipped in April 2022.

Localized production is enabled by establishing manufacturing facilities in the Asia-Pacific. The decreases transportation costs, speeds up supply chains and allows for faster delivery of CFRTP materials to consumers in the region, improving market accessibility and competitiveness. Increased manufacturing capacity can result in economies of scale, lowering production costs per unit. As a result, companies may offer competitive prices for CFRTP materials, making them more appealing to Asia-Pacific manufacturers. Therefore, Asia-Pacific holds for the nearly half of the global market share.

COVID-19 Impact Analysis

Lockdowns, movement restrictions and temporary closures of manufacturing sites globally affected supply networks. Transportation delays impeded manufacture and delivery of raw materials, components and finished CFRTP products. Lockdown measures, reduced consumer spending and a slowdown in economic activity all contributed to a drop in demand in industries such as automotive, aerospace and manufacturing. The drop in demand had a direct impact on the demand for CFRTP materials utilized in these industries.

Many ongoing projects in industries such as automotive, construction and infrastructure were pushed back or canceled, affecting demand for CFRTP materials. Uncertainty regarding future market conditions prompted the deferral of new project investments.

Russia-Ukraine War Impact Analysis

Russia and Ukraine are both important players in the global raw material supply chain. Any disruption in the supply of important raw materials (such as particular polymers, additives or components required in CFRTP manufacture) from these countries could impact global CFRTP manufacturing, resulting in supply shortages or price increases.

Geopolitical tensions can cause market instability and undermine investor confidence. Uncertainty frequently leads to conservative spending and investment decisions, which may have an impact on the growth and expansion plans of CFRTP manufacturers and users in Europe and globally. Economic sanctions or trade restrictions implemented as a result of geopolitical tensions can have an impact on bilateral economic relations. It could have an influence on the import/export of CFRTP materials.

By Material

Polyacrylonitrile (PAN)-Based CFRTP
Pitch-Based CFRTP
Others

By Resin

Polyether Ether Ketone
Polyurethane
Polyethersulfone
Polyetherimide
Others

By Product

Long Carbon Fiber
Short Carbon Fiber

By End-User

Media & Entertainment
Healthcare
Government & Law Enforcement
Education
Banking, Financial Services and Insurance (BFSI)
Industrial
Aerospace & Defense
Automotive
Others

By Region

North America
- U.S.
- Canada
- Mexico
Europe
- Germany
- UK
- France
- Italy
- Russia
- Rest of Europe
South America
- Brazil
- Argentina
- Rest of South America
Asia-Pacific
- China
- India
- Japan
- Australia
- Rest of Asia-Pacific
Middle East and Africa

Key Developments

On March 31, 2022, Mitsubishi Chemical Corporation has opened a new carbon fiber reinforced thermoplastic (CFRTP) pilot facility. Operations have begun and samples will begin to be shipped in April 2022.
On December 14, 2022, Asahi Kasei developed basic technology for recycling continuous carbon fiber as part of a project called "Circular Economy Program for the Automotive Carbon Fiber" (the Project), which was supported by the New Energy and Industrial Technology Development Organization's (NEDO) Feasibility Study Program on Energy and New Environmental Technology from fiscal 2021 to fiscal 2022).
On January 5, 2021, MCC has announced plans to build a pilot compounding factory for carbon fiber-reinforced thermoplastic (CFRTP) compounds in Fukui Prefecture, Japan. MCC has a long history of effectively deploying CFRP in applications like as automotive products and the company has a variety of carbon fiber and plastic modification technology.

Competitive Landscape

The major global players in the market include: BASF SE, Celanese Corporation, Dupont, Hexcel Corporation, Mitsubishi Chemical Corporation, PolyOne Corporation, SABIC, Solvay, SGL Carbon and Teijin Limited.

Why Purchase the Report?

To visualize the global carbon fiber reinforced thermoplastic composites (CFRTP) market segmentation based on Material, Resin, Product, Application and region, as well as understand key commercial assets and players.
Identify commercial opportunities by analyzing trends and co-development.
Excel data sheet with numerous data points of carbon fiber reinforced thermoplastic composites (CFRTP) market-level with all segments.
PDF report consists of a comprehensive analysis after exhaustive qualitative interviews and an in-depth study.
Material mapping available as excel consisting of key products of all the major players.

The global carbon fiber reinforced thermoplastic composites (CFRTP) market report would provide approximately 69 tables, 72 figures and 201 Pages.

Target Audience 2023

Manufacturers/ Buyers
Industry Investors/Investment Bankers
Research Professionals
Emerging Companies

1. Methodology and Scope

1.1. Research Methodology
1.2. Research Objective and Scope of the Report

2. Definition and Overview

3. Executive Summary

3.1. Snippet by Material
3.2. Snippet by Resin
3.3. Snippet by Product
3.4. Snippet by Application
3.5. Snippet by Region

4. Dynamics

4.1. Impacting Factors
- 4.1.1. Drivers
  - 4.1.1.1. Growing Hybrid Technologies
  - 4.1.1.2. Technological Advancements
- 4.1.2. Restraints
  - 4.1.2.1. High Production Costs and Limited Availability of Raw Materials
  - 4.1.2.2. Rising Composites Industry
- 4.1.3. Opportunity
- 4.1.4. Impact Analysis

5. Industry Analysis

5.1. Porter's Five Force Analysis
5.2. Supply Chain Analysis
5.3. Pricing Analysis
5.4. Regulatory Analysis
5.5. Russia-Ukraine War Impact Analysis
5.6. DMI Opinion

6. COVID-19 Analysis

6.1. Analysis of COVID-19
- 6.1.1. Scenario Before COVID
- 6.1.2. Scenario During COVID
- 6.1.3. Scenario Post COVID
6.2. Pricing Dynamics Amid COVID-19
6.3. Demand-Supply Spectrum
6.4. Government Initiatives Related to the Market During Pandemic
6.5. Manufacturers Strategic Initiatives
6.6. Conclusion

7. By Material

7.1. Introduction
- 7.1.1. Market Size Analysis and Y-o-Y Growth Analysis (%), By Material
- 7.1.2. Market Attractiveness Index, By Material
7.2. Polyacrylonitrile (PAN)-Based CFRTP*
- 7.2.1. Introduction
- 7.2.2. Market Size Analysis and Y-o-Y Growth Analysis (%)
7.3. Pitch-Based CFRTP
7.4. Others

8. By Resin

8.1. Introduction
- 8.1.1. Market Size Analysis and Y-o-Y Growth Analysis (%), By Resin
- 8.1.2. Market Attractiveness Index, By Resin
8.2. Polyether Ether Ketone*
- 8.2.1. Introduction
- 8.2.2. Market Size Analysis and Y-o-Y Growth Analysis (%)
8.3. Polyurethane
8.4. Polyethersulfone
8.5. Polyetherimide
8.6. Others

9. By Product

9.1. Introduction
- 9.1.1. Market Size Analysis and Y-o-Y Growth Analysis (%), By Product
- 9.1.2. Market Attractiveness Index, By Product
9.2. Long Carbon Fiber*
- 9.2.1. Introduction
- 9.2.2. Market Size Analysis and Y-o-Y Growth Analysis (%)
9.3. Short Carbon Fiber

10. By Application

10.1. Introduction
- 10.1.1. Market Size Analysis and Y-o-Y Growth Analysis (%), By Application
- 10.1.2. Market Attractiveness Index, By Application
10.2. Aerospace & Defense*
- 10.2.1. Introduction
- 10.2.2. Market Size Analysis and Y-o-Y Growth Analysis (%)
10.3. Automotive
10.4. Building and Construction
10.5. Electrical & Electronics
10.6. Marine
10.7. Sports Equipment
10.8. Wind Turbines
10.9. Others

11. By Region

11.1. Introduction
- 11.1.1. Market Size Analysis and Y-o-Y Growth Analysis (%), By Region
- 11.1.2. Market Attractiveness Index, By Region
11.2. North America
- 11.2.1. Introduction
- 11.2.2. Key Region-Specific Dynamics
- 11.2.3. Market Size Analysis and Y-o-Y Growth Analysis (%), By Material
- 11.2.4. Market Size Analysis and Y-o-Y Growth Analysis (%), By Resin
- 11.2.5. Market Size Analysis and Y-o-Y Growth Analysis (%), By Product
- 11.2.6. Market Size Analysis and Y-o-Y Growth Analysis (%), By Application
- 11.2.7. Market Size Analysis and Y-o-Y Growth Analysis (%), By Country
  - 11.2.7.1. U.S.
  - 11.2.7.2. Canada
  - 11.2.7.3. Mexico
11.3. Europe
- 11.3.1. Introduction
- 11.3.2. Key Region-Specific Dynamics
- 11.3.3. Market Size Analysis and Y-o-Y Growth Analysis (%), By Material
- 11.3.4. Market Size Analysis and Y-o-Y Growth Analysis (%), By Resin
- 11.3.5. Market Size Analysis and Y-o-Y Growth Analysis (%), By Product
- 11.3.6. Market Size Analysis and Y-o-Y Growth Analysis (%), By Application
- 11.3.7. Market Size Analysis and Y-o-Y Growth Analysis (%), By Country
  - 11.3.7.1. Germany
  - 11.3.7.2. UK
  - 11.3.7.3. France
  - 11.3.7.4. Italy
  - 11.3.7.5. Russia
  - 11.3.7.6. Rest of Europe
11.4. South America
- 11.4.1. Introduction
- 11.4.2. Key Region-Specific Dynamics
- 11.4.3. Market Size Analysis and Y-o-Y Growth Analysis (%), By Material
- 11.4.4. Market Size Analysis and Y-o-Y Growth Analysis (%), By Resin
- 11.4.5. Market Size Analysis and Y-o-Y Growth Analysis (%), By Product
- 11.4.6. Market Size Analysis and Y-o-Y Growth Analysis (%), By Application
- 11.4.7. Market Size Analysis and Y-o-Y Growth Analysis (%), By Country
  - 11.4.7.1. Brazil
  - 11.4.7.2. Argentina
  - 11.4.7.3. Rest of South America
11.5. Asia-Pacific
- 11.5.1. Introduction
- 11.5.2. Key Region-Specific Dynamics
- 11.5.3. Market Size Analysis and Y-o-Y Growth Analysis (%), By Material
- 11.5.4. Market Size Analysis and Y-o-Y Growth Analysis (%), By Resin
- 11.5.5. Market Size Analysis and Y-o-Y Growth Analysis (%), By Product
- 11.5.6. Market Size Analysis and Y-o-Y Growth Analysis (%), By Application
- 11.5.7. Market Size Analysis and Y-o-Y Growth Analysis (%), By Country
  - 11.5.7.1. China
  - 11.5.7.2. India
  - 11.5.7.3. Japan
  - 11.5.7.4. Australia
  - 11.5.7.5. Rest of Asia-Pacific
11.6. Middle East and Africa
- 11.6.1. Introduction
- 11.6.2. Key Region-Specific Dynamics
- 11.6.3. Market Size Analysis and Y-o-Y Growth Analysis (%), By Material
- 11.6.4. Market Size Analysis and Y-o-Y Growth Analysis (%), By Resin
- 11.6.5. Market Size Analysis and Y-o-Y Growth Analysis (%), By Product
- 11.6.6. Market Size Analysis and Y-o-Y Growth Analysis (%), By Application

12. Competitive Landscape

12.1. Competitive Scenario
12.2. Market Positioning/Share Analysis
12.3. Mergers and Acquisitions Analysis

13. Company Profiles

13.1. BASF SE*
- 13.1.1. Company Overview
- 13.1.2. Material Portfolio and Description
- 13.1.3. Financial Overview
- 13.1.4. Key Developments
13.2. Celanese Corporation
13.3. Dupont
13.4. Hexcel Corporation
13.5. Mitsubishi Chemical Corporation
13.6. PolyOne Corporation
13.7. SABIC
13.8. Solvay
13.9. SGL Carbon
13.10. Teijin Limited

LIST NOT EXHAUSTIVE

14. Appendix

14.1. About Us and Services
14.2. Contact Us

02-2729-4219

+886-2-2729-4219

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