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市场调查报告书
商品编码
1541055
2024-2032 年按产品、技术(冷、火焰、等离子、高速氧燃料、电弧等)、应用和地区分類的热喷涂市场报告Thermal Spray Coating Market Report by Product, Technology (Cold, Flame, Plasma, High-Velocity Oxy-Fuel, Electric Arc, and Others), Application, and Region 2024-2032 |
2023年全球热喷涂市场规模达97IMARC Group美元。对具有成本效益的维修和维护解决方案的需求不断增长、材料科学和製造领域的持续技术进步以及新型和改进涂料的出现是推动市场的一些关键因素。
热喷涂在医疗器材製造中的使用不断增加,促进了市场成长
由于整个医疗保健行业对安全、有效和持久的医疗设备的需求不断增长,热喷涂市场一直在持续成长。由于医疗设备由复杂而精密的设计组成,因此对能够提高其性能和寿命的先进涂层的需求显着增加。此外,热喷涂涂层可应用于多种材料,包括金属、陶瓷和聚合物,以提高医疗器材的耐用性、耐腐蚀性、耐磨性和生物相容性,这是另一种生长诱导材料。
报告涵盖了市场结构、主要参与者的市场份额、参与者定位、最佳制胜策略、竞争仪表板和公司评估象限等竞争分析。此外,也提供了所有主要公司的详细资料。由于资本要求高且市场竞争激烈,市场结构适度分散,只有少数全球和区域参与者在该行业运作。由于产品差异化和转换成本较低,热喷涂行业的新进入者数量适中。
什么是热喷涂?
热喷涂是使用高温喷枪将涂层材料涂覆到基材上的过程。将涂层材料加热至熔融状态,然后喷涂到基材上,在基材上固化并形成薄而耐用的层。它可应用于多种材料,包括金属、陶瓷和聚合物。它用于增强各种产品的性能和耐用性,包括工业机械、汽车零件、航空航太零件和医疗设备。一些常见的热喷涂工艺类型包括等离子喷涂、火焰喷涂、高速火焰喷涂 (HVOF) 喷涂和电弧喷涂。每个工艺都有其独特的特点并适合特定的应用。由于其能够提高耐磨性、耐腐蚀性、隔热性以及改善的附着力和表面光洁度,它在全球范围内获得了广泛的关注。它还可用于修復损坏或磨损的零件,延长其使用寿命并减少更换的需要。
由于临时的行动限制,COVID-19大流行的爆发给热喷涂行业带来了严重的问题。它也对原材料采购和维持供应造成重大挑战,产量下降导致相关产业停止营运。此外,疫情导致工作场所安全要求和协议发生变化,这影响了热喷涂设施的运作。许多工厂必须实施新的安全措施,例如社交距离、加强清洁程序和远端工作政策,这导致了生产的一些中断。除此之外,疫情对物流产生了负面影响,因为物流服务提供者无法再运输物品,尤其是跨境运输。然而,医疗器材、能源和国防等其他产业仍需要热喷涂涂层,而这些产业的需求保持相对稳定。
全球市场主要是由工业垂直领域对高性能涂料的需求不断增长所推动的。再加上对具有成本效益的维修和维护解决方案的需求不断增长,这推动了对热喷涂涂层的需求,因为它们通常用于修復损坏或磨损的部件,为更换提供了一种经济高效的替代方案。除此之外,材料科学和製造领域的不断技术进步,以及热喷涂过程的不断创新以及新型和改进涂层的出现,为全球市场提供了大力支持。其他因素,包括快速城市化和工业化以及主要参与者进行的广泛研发(R&D)活动,也对市场产生积极影响。
The global thermal spray coating market size reached US$ 9.7 Billion in 2023. Looking forward, IMARC Group expects the market to reach US$ 16.4 Billion by 2032, exhibiting a growth rate (CAGR) of 5.8% during 2024-2032. The growing need for cost-effective repair and maintenance solutions, continual technological advancements in the materials science and manufacturing sector and the emergence of new and improved coatings represent some of the key factors driving the market.
The Increasing Usage of Thermal Spray Coating in the Manufacturing of Medical Devices Augmenting the Market Growth
The thermal spray coating market has been experiencing continuous growth due to the rising demand for safe, effective, and long-lasting medical devices across the healthcare industry. Since medical devices are comprised of complex and sophisticated designs, there has been a significant increase in the need for advanced coatings that can enhance their performance and longevity. In addition, thermal spray coatings can be applied to a wide range of materials, including metals, ceramics, and polymers in order to improve the durability, corrosion resistance, wear resistance, and biocompatibility of medical devices, which is acting as another growth-inducing factor.
Competitive analysis such as market structure, market share by key players, player positioning, top winning strategies, competitive dashboard, and company evaluation quadrant has been covered in the report. Also, detailed profiles of all major companies have been provided. The market structure is moderately fragmented with a few numbers of global and regional players operating in the industry due to high capital requirements and the presence of intensive competition in the market. The volume of new entrants is moderate in the thermal spray coating industry due to the low product differentiation and low switching costs.
What is Thermal Spray Coating?
Thermal spray coating is a process that involves applying a coating material to a substrate using a high-temperature spray gun. The coating material is heated to a molten state and then sprayed onto the substrate, where it solidifies and forms a thin, durable layer. It can be applied to a variety of materials, including metals, ceramics, and polymers. It is used to enhance the performance and durability of a wide range of products, including industrial machinery, automotive parts, aerospace components, and medical devices. Some of the common types of thermal spray coating processes are plasma spray, flame spray, high-velocity oxy-fuel (HVOF) spray, and arc spray. Each process has its own unique characteristics and is suited to specific applications. It is gaining widespread prominence across the globe due to its ability to improve wear and corrosion resistance, and thermal insulation, as well as improved adhesion and surface finish. It can also be used to repair damaged or worn components, extending their useful life and reducing the need for replacement.
The COVID-19 pandemic outbreak has caused a severe problem for the thermal spray coating industry due to the temporary restrictions on movements. It also causes significant challenges in sourcing raw materials and retaining supply and a decline in production led to a halt in the operation of its associated industries. Additionally, the pandemic has led to changes in workplace safety requirements and protocols, which has impacted the operations of thermal spray coating facilities. Many facilities have had to implement new safety measures, such as social distancing, enhanced cleaning procedures, and remote work policies, which have led to some disruptions in production. Along with this, the outbreak has had a negative effect on logistics since logistics service providers could no longer move items, especially across borders. However, other sectors, such as medical devices, energy, and defense have continued to require thermal spray coatings, and demand in these sectors has remained relatively stable.
The global market is primarily driven by the increasing demand for high-performance coatings across industrial verticals. Coupled with the growing need for cost-effective repair and maintenance solutions, this is providing a boost to the demand for thermal spray coatings as they are often used to repair damaged or worn components, providing a cost-effective alternative to replacement. Apart from this, continual technological advancements in the materials science and manufacturing sector, along with the continuous innovation in the thermal spray coating processes and the emergence of new and improved coatings, are significantly supporting the market on the global level. Other factors, including rapid urbanization and industrialization and extensive research and development (R&D) activities conducted by key players, are also positively influencing the market.
IMARC Group provides an analysis of the key trends in each sub-segment of the global thermal spray coating market report, along with forecasts at the global, regional and country level from 2024-2032. Our report has categorized the market based on product, technology and application.
Metals
Ceramics
Intermetallics
Polymers
Carbides
Abradables
Others
The report has provided a detailed breakup and analysis of the thermal spray coating market based on the product. This includes metals, ceramics, intermetallics, polymers, carbides, abradables and others. According to the report, ceramics represented the largest segment as it offers various advantages over other types of coatings, including high wear resistance, high hardness, and excellent thermal insulation properties making it an ideal choice for applications in industries such as aerospace, energy, and medical devices. Additionally, ceramic coatings exhibit an ability to withstand high temperatures and harsh environments, which makes them a preferred option for applications, such as gas turbines, where components must be able to operate in extremely hot and corrosive environments.
Cold
Flame
Plasma
High-Velocity Oxy-Fuel (HVOF)
Electric Arc
Others
A detailed breakup and analysis of the thermal spray coating market based on the technology has also been provided in the report. This includes cold, flame, plasma, high-velocity oxy-fuel (HVOF), electric arc and others. According to the report, plasma technology accounted for the largest market share since it offers numerous advantages over other types of thermal spray coating processes, including the ability to produce coatings with very high quality and uniformity, as well as the ability to spray a wide range of materials. Moreover, it is a relatively environmentally friendly and efficient process that can be used with a variety of feedstock materials, including recycled materials, and it produces very little waste.
Aerospace
Industrial Gas Turbine
Automotive
Medical
Printing
Oil and Gas
Steel
Pulp and Paper
Others
A detailed breakup and analysis of the thermal spray coating market based on the application has also been provided in the report. This includes aerospace, industrial gas turbine, automotive, medical, printing, oil and gas, steel, pulp and paper and others. According to the report, aerospace application accounted for the largest market share as thermal spray coatings are widely used to protect airframe components from corrosion and wear. Since coatings are produced from materials, such as aluminum, titanium, and stainless steel, which help to improve the durability and lifespan of airframe components, reducing the need for repairs and replacements. Furthermore, ceramic coatings are used to protect engine components from high temperatures, wear, and corrosion. These coatings can extend the life of engine components and reduce maintenance costs, further impacting the demand across the aerospace industry.
North America
United States
Canada
Asia-Pacific
China
Japan
India
South Korea
Australia
Indonesia
Others
Europe
Germany
France
United Kingdom
Italy
Spain
Russia
Others
Latin America
Brazil
Mexico
Others
Middle East and Africa
The report has also provided a comprehensive analysis of all the major regional markets, which include North America (the United States and Canada); Asia Pacific (China, Japan, India, South Korea, Australia, Indonesia and others); Europe (Germany, France, the United Kingdom, Italy, Spain, Russia and others); Latin America (Brazil, Mexico and others) and the Middle East and Africa. According to the report, North America was the largest market for thermal spray coating. Some of the factors driving the North America thermal spray coating market included significant growth in the aerospace and energy industries in North America which are considered to be the largest users of thermal spray coatings. Additionally, the strong presence of companies in the region is driving innovation and growth in the thermal spray coating market. Moreover, North America has a strong research and development infrastructure, with many universities and research institutions conducting cutting-edge research in materials science and engineering, thereby further driving the thermal spray coating market.
The report has also provided a comprehensive analysis of the competitive landscape in the global thermal spray coating market. Some of the companies covered in the report include Air Products and Chemicals Inc., American Roller Company LLC, Durum VerschleiBschutz GmbH, Lincotek Rubbiano S.p.A, Metallizing Equipment Co. Pvt. Ltd., Montreal Carbide Co. Ltd., Powder Alloy Corporation, Praxair Surface Technologies Inc. (Linde plc), Progressive Surface Inc., Wall Colmonoy Corporation, etc. Please note that this only represents a partial list of companies, and the complete list has been provided in the report.