热喷涂涂料市场规模、份额和成长分析（按工艺、材料、技术、最终用途行业和地区）- 2025-2032 年行业预测

全球热喷涂涂料市场预计到 2023 年将达到 113 亿美元，从 2024 年的 118.9 亿美元成长到 2032 年的 178.3 亿美元，预测期内（2025-2032 年）的复合年增长率为 5.2%。

热喷涂涂料市场在汽车、航太、医疗和工业燃气涡轮机等多个领域都经历强劲成长。由于燃气涡轮机具有出色的耐高温、耐腐蚀和耐磨损性能，因此在主要行业中的应用日益广泛，这可能会推动需求。来自美国）和职业安全与健康管理局（OSHA）等监管机构的压力正促使製造商寻求永续的替代品，从美国的硬铬镀层转向更安全的热喷涂涂层。从地区来看，美国主导北美市场，这得益于工业燃气涡轮机的高需求以及发电方式从煤炭转向天然气的转变。此外，医疗保健的进步和人口老化正在推动整形外科植入市场的发展。

目录

介绍

• 调查目的
• 研究范围
• 定义

调查方法

• 资讯采购
• 次要和主要资料方法
• 市场规模预测
• 市场假设与限制

执行摘要

• 全球市场展望
• 供需趋势分析
• 细分机会分析

市场动态及展望

• 市场概况
• 市场规模
• 市场动态
  • 驱动因素和机会
  • 限制与挑战
• 波特的分析

主要市场考察

• 关键成功因素
• 竞争程度
• 主要投资机会
• 市场生态系统
• 市场吸引力指数（2024 年）
• PESTEL 分析
• 总体经济指标
• 价值链分析
• 定价分析
• 原料分析

热喷涂涂料市场规模（按工艺）

• 市场概况
• 燃烧的火焰
• 电

热喷涂涂层市场规模（按材料）

• 市场概况
• 金属
• 陶瓷
• 金属间化合物
• 聚合物
• 碳化物
• 阿布拉双人间
• 其他的

热喷涂涂层市场规模（依技术划分）

• 市场概况
• 冷喷涂
• 车架喷涂
• 等离子喷涂
• HVOF
• 电弧喷涂
• 其他的

热喷涂涂料市场规模依最终用途产业划分

• 市场概况
• 航太
• 车
• 卫生保健
• 能源和电力
• 农业
• 电子产品
• 其他的

热喷涂涂料市场规模

• 北美洲
  • 美国
  • 加拿大
• 欧洲
  • 德国
  • 西班牙
  • 法国
  • 英国
  • 义大利
  • 其他欧洲国家地区
• 亚太地区
  • 中国
  • 印度
  • 日本
  • 韩国
  • 其他亚太地区
• 拉丁美洲
  • 巴西
  • 其他拉丁美洲国家
• 中东和非洲
  • 海湾合作委员会国家
  • 南非
  • 其他中东和非洲地区

竞争资讯

• 前 5 家公司对比
• 主要企业市场定位（2024年）
• 主要市场参与者所采用的策略
• 近期市场趋势
• 公司市场占有率分析（2024 年）
• 主要企业简介
  • 公司详细信息
  • 产品系列分析
  • 公司分部份额分析
  • 收益与前一年同期比较对比（2022-2024 年）

主要企业简介

• Oerlikon Metco（Switzerland）
• Bodycote plc（United Kingdom）
• Praxair Surface Technologies, Inc.（United States）
• HC Starck GmbH（Germany）
• Saint-Gobain SA（France）
• Sulzer Metco（Switzerland）
• Lincotek Surface Solutions（Italy）
• Progressive Surface（United States）
• American Roller Company（United States）
• Flame Spray Coating Company（United States）
• Cincinnati Thermal Spray, Inc.（United States）
• BryCoat Inc.（United States）
• A&A Coatings（United States）
• Plasma-Tec, Inc.（United States）
• ASB Industries（United States）
• Exline, Inc.（United States）
• General Magnaplate Corporation（United States）
• Hoganas AB（Sweden）
• PPG Industries, Inc.（United States）

结论和建议

Global Thermal Spray Coatings Market size was valued at USD 11.3 billion in 2023 and is poised to grow from USD 11.89 billion in 2024 to USD 17.83 billion by 2032, growing at a CAGR of 5.2% during the forecast period (2025-2032).

The thermal spray coatings market is experiencing significant growth across various sectors, including automotive, aerospace, medical, industrial gas turbines, and more. The rising application of gas turbines in key industries is likely to enhance this demand, attributed to their exceptional resistance to high temperatures, corrosion, and wear from abrasive forces. Regulatory pressures from bodies such as the EPA and OSHA are pushing manufacturers toward sustainable alternatives, catalyzing a move away from harmful hard chrome plating to safer thermal spray coatings. Regionally, the U.S. dominates the North American market, fueled by the high demand for industrial gas turbines in power generation and a shift towards natural gas from coal. Additionally, advancements in healthcare and an aging population are set to boost the orthopaedic implant market.

Top-down and bottom-up approaches were used to estimate and validate the size of the Global Thermal Spray Coatings market and to estimate the size of various other dependent submarkets. The research methodology used to estimate the market size includes the following details: The key players in the market were identified through secondary research, and their market shares in the respective regions were determined through primary and secondary research. This entire procedure includes the study of the annual and financial reports of the top market players and extensive interviews for key insights from industry leaders such as CEOs, VPs, directors, and marketing executives. All percentage shares split, and breakdowns were determined using secondary sources and verified through Primary sources. All possible parameters that affect the markets covered in this research study have been accounted for, viewed in extensive detail, verified through primary research, and analyzed to get the final quantitative and qualitative data.

Global Thermal Spray Coatings Market Segments Analysis

Global Thermal Spray Coatings Market is segmented by Process, Material, Technology, End-Use Industry and region. Based on Process, the market is segmented into Combustion flame and Electrical. Based on Material, the market is segmented into Metals, Ceramics, Intermetallics, Polymers, Carbides, Abradables and Others. Based on Technology, the market is segmented into Cold Spray, Flame Spray, Plasma Spray, HVOF, Electric Arc Spray and Others. Based on End-Use Industry, the market is segmented into Aerospace, Automotive, Healthcare, Energy & Power, Agriculture, Electronics and Others. Based on region, the market is segmented into North America, Europe, Asia Pacific, Latin America and Middle East & Africa.

Driver of the Global Thermal Spray Coatings Market

A key factor propelling the growth of the global thermal spray coatings market is the rising demand for coatings that offer resistance to corrosion and wear across multiple end-use sectors, including automotive, aerospace, and power generation. These industries necessitate protective coatings capable of enduring extreme temperatures, harsh conditions, and corrosive materials, which fuels the broader acceptance of thermal spray coatings. Moreover, the increasing emphasis on sustainable alternatives and the move away from environmentally hazardous coating methods, such as hard chrome plating, further augment the expansion of this market, as companies seek safer, more efficient solutions for their coating needs.

Restraints in the Global Thermal Spray Coatings Market

One significant constraint facing the global thermal spray coatings market is the substantial initial investment needed for the installation and deployment of thermal spray coating systems. The high cost of the necessary equipment combined with the need for specialized training and expertise can create challenges, particularly for small and medium-sized enterprises with constrained budgets. Additionally, the presence of alternative coating technologies and materials on the market could impede the broader acceptance of thermal spray coatings, consequently restricting their growth potential across various industries. These factors collectively represent obstacles to the market's expansion and adoption.

Market Trends of the Global Thermal Spray Coatings Market

The global thermal spray coatings market is witnessing a significant trend towards the adoption of advanced coating materials and cutting-edge technologies. Key players are innovating by integrating materials like ceramic, metal matrix composites, and nanostructured coatings, which enhance the performance and functional properties of the coatings. Concurrently, advancements in deposition techniques such as plasma spraying, high-velocity oxy-fuel (HVOF), and cold spraying are improving precision and efficiency in coating application. This convergence of innovative materials and sophisticated technologies underscores the industry's commitment to enhancing coating quality, durability, and application versatility, thereby fueling robust market growth in the coming years.

Table of Contents

Introduction

• Objectives of the Study
• Scope of the Report
• Definitions

Research Methodology

• Information Procurement
• Secondary & Primary Data Methods
• Market Size Estimation
• Market Assumptions & Limitations

Executive Summary

• Global Market Outlook
• Supply & Demand Trend Analysis
• Segmental Opportunity Analysis

Market Dynamics & Outlook

• Market Overview
• Market Size
• Market Dynamics
  • Drivers & Opportunities
  • Restraints & Challenges
• Porters Analysis
  • Competitive rivalry
  • Threat of substitute
  • Bargaining power of buyers
  • Threat of new entrants
  • Bargaining power of suppliers

Key Market Insights

• Key Success Factors
• Degree of Competition
• Top Investment Pockets
• Market Ecosystem
• Market Attractiveness Index, 2024
• PESTEL Analysis
• Macro-Economic Indicators
• Value Chain Analysis
• Pricing Analysis
• Raw Material Analysis

Global Thermal Spray Coatings Market Size by Process & CAGR (2025-2032)

• Market Overview
• Combustion flame
• Electrical

Global Thermal Spray Coatings Market Size by Material & CAGR (2025-2032)

• Market Overview
• Metals
• Ceramics
• Intermetallics
• Polymers
• Carbides
• Abradables
• Others

Global Thermal Spray Coatings Market Size by Technology & CAGR (2025-2032)

• Market Overview
• Cold Spray
• Flame Spray
• Plasma Spray
• HVOF
• Electric Arc Spray
• Others

Global Thermal Spray Coatings Market Size by End-Use Industry & CAGR (2025-2032)

• Market Overview
• Aerospace
• Automotive
• Healthcare
• Energy & Power
• Agriculture
• Electronics
• Others

Global Thermal Spray Coatings Market Size & CAGR (2025-2032)

• North America (Process, Material, Technology, End-Use Industry)
  • US
  • Canada
• Europe (Process, Material, Technology, End-Use Industry)
  • Germany
  • Spain
  • France
  • UK
  • Italy
  • Rest of Europe
• Asia Pacific (Process, Material, Technology, End-Use Industry)
  • China
  • India
  • Japan
  • South Korea
  • Rest of Asia-Pacific
• Latin America (Process, Material, Technology, End-Use Industry)
  • Brazil
  • Rest of Latin America
• Middle East & Africa (Process, Material, Technology, End-Use Industry)
  • GCC Countries
  • South Africa
  • Rest of Middle East & Africa

Competitive Intelligence

• Top 5 Player Comparison
• Market Positioning of Key Players, 2024
• Strategies Adopted by Key Market Players
• Recent Developments in the Market
• Company Market Share Analysis, 2024
• Company Profiles of All Key Players
  • Company Details
  • Product Portfolio Analysis
  • Company's Segmental Share Analysis
  • Revenue Y-O-Y Comparison (2022-2024)

Key Company Profiles

• Oerlikon Metco (Switzerland)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Bodycote plc (United Kingdom)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Praxair Surface Technologies, Inc. (United States)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• H.C. Starck GmbH (Germany)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Saint-Gobain S.A. (France)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Sulzer Metco (Switzerland)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Lincotek Surface Solutions (Italy)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Progressive Surface (United States)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• American Roller Company (United States)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Flame Spray Coating Company (United States)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Cincinnati Thermal Spray, Inc. (United States)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• BryCoat Inc. (United States)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• A&A Coatings (United States)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Plasma-Tec, Inc. (United States)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• ASB Industries (United States)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Exline, Inc. (United States)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• General Magnaplate Corporation (United States)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Hoganas AB (Sweden)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• PPG Industries, Inc. (United States)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments

Conclusion & Recommendations