![]() |
市场调查报告书
商品编码
1820330
2025 年至 2033 年智慧工厂市场规模、份额、趋势及预测(按现场设备、技术、最终用途产业及地区划分)Smart Factory Market Size, Share, Trends and Forecast by Field Devices, Technology, End Use Industry, and Region, 2025-2033 |
2024 年全球智慧工厂市场规模为 2,099.6 亿美元。展望未来, IMARC Group估计,到 2033 年,市场规模将达到 4,525.4 亿美元,2025 年至 2033 年的复合年增长率为 8.82%。亚太地区目前占据市场主导地位,2024 年的市占率将超过 45.5%。工业自动化需求的不断增长、翻新工业机器人和无线射频识别 (RFID) 系统的日益普及,以及连网设备与云端运算、人工智慧 (AI) 和物联网 (IoT) 的日益融合,都是推动市场发展的一些因素。
全球市场受到製造业对营运效率和成本削减日益增长的需求的推动。同样,工业物联网 (IIoT) 技术的日益普及也为市场注入了新的活力,这些技术能够实现即时监控、数据驱动决策和预测性维护。例如,2024 年 7 月 18 日,LG 电子将人工智慧与 66 年的製造经验结合,加速了其智慧工厂业务的发展。 LG 透过其生产工程研究所 (PRI) 提供数位孪生技术、自主机器人和生成式人工智慧等解决方案,瞄准半导体和製药等行业,这些行业雄心勃勃地希望在 2030 年实现数万亿韩元的成长目标。此外,对可持续、节能的製造解决方案和可扩展机器人整合的需求持续推动市场扩张。
美国是一个重要的区域市场,由于需要弹性供应链和敏捷製造来优化生产并应对市场变化,美国市场正在成长。一份产业报告强调,86% 的美国製造商认为智慧工厂是 2025 年竞争的关键,儘管目前只有 16% 的製造商能够即时了解营运情况。智慧工厂可将资产效率提高 20%,产品品质提高 30%,成本降低 30%。此外,即时资料分析、云端运算和工业 4.0 技术的稳定应用正在推动更好的决策和营运透明度。政府对先进製造业的支持和对客製化产品的需求进一步推动了市场的成长。此外,对劳动力安全、技能发展和网路安全整合的日益关注确保了可靠的运营,并加速了各行各业智慧工厂的采用。
工业物联网(IIoT)的广泛接受
工业物联网 (IIoT) 的出现是智慧工厂市场成长的重要驱动力。 IIoT 是指工业环境中互连的设备、感测器和机器的网络,可实现即时资料收集、分析和共享。这种连接和资料交换彻底改变了传统的製造流程,并促进了智慧工厂的发展。透过利用 IIoT,智慧工厂可以增强其营运的可视性、控制力和优化。即时连接和监控各种设备和装置可以提高效率、进行预测性维护并减少停机时间。据华为技术有限公司称,5G 无线技术可以彻底改变製造业,到 2030 年将推动超过 7,400 亿美元的成长,约占全球製造业 GDP 的 4%。其先进的即时连接和资料通讯功能对于实现工业物联网 (IIoT) 应用和智慧工厂至关重要。 IIoT 支援来自不同系统的无缝资料集成,为更好的决策和流程优化提供宝贵的见解。此外,智慧工厂采用工业物联网 (IIoT) 还能实现资讯物理系统的集成,在物理生产环境和数位世界之间建立无缝连接。这种整合有助于更好地协调、协作和同步流程,从而提高敏捷性、灵活性以及对不断变化的市场需求的回应能力。
智慧工厂解决方案的采用率不断上升
智慧工厂解决方案在製造复杂汽车和医疗零件方面的应用日益广泛,这为智慧工厂市场的发展做出了重要贡献。这些产业的生产要求复杂,对精度、品质和效率的要求极高,而智慧工厂技术可以有效满足这些要求。在汽车领域,智慧工厂能够无缝整合自动化、机器人技术和进阶分析技术,从而优化製造流程。这种整合能够提高生产力,减少错误,并确保复杂汽车零件生产过程中始终如一的品质。事实上,根据产业报告,汽车产业正积极计划在未来五年内将另外44%的工厂转变为智慧工厂。智慧工厂还能实现设备即时监控、库存管理和供应链优化,使汽车製造商能够有效率地满足产业日益增长的需求。同样,医疗产业也需要对医疗器材、植入物和仪器等复杂部件进行精确的製造流程。智慧工厂解决方案提供先进的自动化、智慧品质控制和即时分析,确保最高的精度和品质标准。此外,在智慧工厂中整合先进的可追溯性和序列化系统有助于满足医疗领域的法规合规性要求。此外,这些行业采用智慧工厂解决方案可以提高生产效率,使製造商能够满足严格的品质标准和监管要求。因此,对智慧工厂技术的需求正在快速成长,从而推动整个市场的发展。
日益关注永续性和环境责任
随着全球各行各业都致力于减少碳足迹并推行环保实践,智慧工厂带来了促进永续发展的创新。它们运用物联网、人工智慧和资料分析等技术来提高能源效率,同时最大限度地减少浪费并优化资源配置。智慧工厂能够监控和分析即时能源消耗,更容易指出应该在何处实施节能措施。这不仅降低了营运成本,还透过减少温室气体排放促进了环境永续性。此外,智慧工厂透过应用智慧系统来监测和优化材料使用情况,从而促进高效的废物管理。透过最大限度地减少材料浪费并尽可能回收或再利用材料,智慧工厂可以减少对环境的影响并促进循环经济。随后,艾默生于2023年2月将其电力专业知识与再生能源能力结合,打造了OvationTM Green产品组合,协助发电企业转型为绿色能源生产与储存。此次扩展包括将米塔软体与艾默生的Ovation自动化平台集成,增强其在再生能源、网路安全和远端管理方面的能力。此外,透过采用智慧工厂技术,可以确保预测性维护,从而了解机器和设备是否有效率地运作。这种先发制人的方法可以减少非计划时间,最大限度地减少紧急维修,并延长设备寿命。减少设备浪费和延长设备寿命也有助于智慧工厂的永续发展。
The global smart factory market size was valued at USD 209.96 Billion in 2024. Looking forward, IMARC Group estimates the market to reach USD 452.54 Billion by 2033, exhibiting a CAGR of 8.82% from 2025-2033. Asia Pacific currently dominates the market, holding a market share of over 45.5% in 2024. The increasing demand for industrial automation, the rising adoption of refurbished industrial robots and radio frequency identification (RFID) systems, and the growing integration of connected devices with cloud computing, artificial intelligence (AI), and the Internet of Things (IoT) are some of the factors propelling the market.
The global market is propelled by the rising need for operational efficiency and cost reduction in manufacturing. Similarly, the growing adoption of Industrial Internet of Things (IIoT) technologies enabling real-time monitoring, data-driven decision-making, and predictive maintenance, is providing an impetus to the market. For instance, on July 18, 2024, LG Electronics accelerated its smart factory business by integrating AI with 66 years of manufacturing expertise. Through its Production Engineering Research Institute (PRI), LG offers solutions such as Digital Twin technology, autonomous robots, and generative AI, targeting industries like semiconductors and pharmaceuticals with ambitious multi-trillion KRW growth goals by 2030. Additionally, the demand for sustainable, energy-efficient manufacturing solutions and scalable robotics integration continues to drive market expansion.
The United States is a key regional market and is growing due to the need for resilient supply chains and agile manufacturing to optimize production and respond to market shifts. An industry report highlights that 86% of U.S. manufacturers consider smart factories as key to competition by 2025, although only 16% currently have real-time visibility into operations. Smart factories enhance asset efficiency by 20%, improve product quality by 30%, and reduce costs by 30%. Furthermore, the steady adoption of real-time data analytics, cloud computing, and Industry 4.0 technologies is driving better decision-making and operational transparency. Government support for advanced manufacturing and the demand for customized products further propel growth in the market. Additionally, the growing focus on workforce safety, skill development, and cybersecurity integration ensures reliable operations and accelerates smart factory adoption across industries.
Widespread Acceptance of the Industrial Internet of Things (IIoT)
The advent of the Industrial Internet of Things (IIoT) is a significant driver for the growth of the smart factory market. IIoT refers to the network of interconnected devices, sensors, and machines within the industrial setting, enabling data collection, analysis, and sharing in real-time. This connectivity and data exchange revolutionize traditional manufacturing processes and contribute to the development of smart factories. By leveraging IIoT, smart factories can achieve enhanced visibility, control, and optimization of their operations. Connecting and monitoring various devices and equipment in real-time allows for improved efficiency, predictive maintenance, and reduced downtime. According to Huawei Technologies, 5G wireless technology could revolutionize manufacturing, driving growth valued at over USD 740 billion by 2030, approximately 4% of global manufacturing GDP. Its advanced real-time connectivity and data communication capabilities are critical for enabling Industrial Internet of Things (IIoT) applications and smart factories. IIoT enables seamless data integration from different systems, providing valuable insights for better decision-making and process optimization. Moreover, the adoption of IIoT in smart factories also enables the integration of cyber-physical systems, creating a seamless connection between the physical production environment and the digital world. This integration facilitates better coordination, collaboration, and synchronization of processes, leading to increased agility, flexibility, and responsiveness to changing market demands.
Rising Adoption of Smart Factory Solutions
The growing adoption of smart factory solutions for manufacturing intricate automotive and medical components is a majorly contributing to the smart factory market. These industries have complex production requirements, demanding high precision, quality, and efficiency, which smart factory technologies can effectively address. In the automotive sector, smart factories enable seamless integration of automation, robotics, and advanced analytics to optimize manufacturing. This integration enhances productivity, reduces errors, and ensures consistent quality in producing intricate automotive components. In fact, the automotive industry has aggressive plans to convert an additional 44% of its factories into smart facilities over the next five years, according to industry reports. Smart factories also facilitate real-time monitoring of equipment, inventory management, and supply chain optimization, enabling automotive manufacturers to meet the growing demands of the industry efficiently. Similarly, the medical industry requires precise manufacturing processes for intricate components such as medical devices, implants, and instruments. Smart factory solutions offer advanced automation, intelligent quality control, and real-time analytics, ensuring the highest standards of precision and quality. Moreover, integrating advanced traceability and serialization systems in smart factories helps meet regulatory compliance requirements in the medical field. Additionally, adopting smart factory solutions in these industries improves production efficiency and enables manufacturers to meet stringent quality standards and regulatory requirements. As a result, the demand for smart factory technologies is growing rapidly, thereby driving the overall market.
Growing Focus on Sustainability and Environmental Responsibility
As industries all around the world aim at reducing carbon footprints and opting for environmentally friendly practices, smart factories bring innovations that promote sustainability. They use technologies like IoT, AI, and data analytics to improve energy efficiency while minimizing waste and optimizing resources. Smart factories have the potential to monitor and analyze the real-time consumption of energy so that it becomes easier to point out where exactly the energy-saving measures should be implemented. This reduces the cost of operation and contributes to environmental sustainability through the reduction of greenhouse gas emissions. Moreover, smart factories promote efficient waste management through the application of intelligent systems that monitor and optimize material usage. By minimizing material waste and recycling or reusing materials wherever possible, smart factories reduce environmental impact and contribute to a circular economy. Following this, in February 2023, Emerson combined its power expertise with renewable energy capabilities into the OvationTM Green portfolio, assisting power generation companies in their transition to green energy generation and storage. This expansion includes the integration of Mita-Teknik software with Emerson's Ovation automation platform, enhancing capabilities in renewable energy, cybersecurity, and remote management. In addition, through the adoption of smart factory technology, predictive maintenance is ensured by finding out that machinery and equipment are working efficiently. This pre-emptive approach reduces unprogrammed time, minimizes emergency repairs, and increases equipment life. Reduction of equipment waste and longevity also supports sustainable practices within smart factories
Industrial robots lead the market with around 35.3% of market share in 2024. This is due to the changes they bring in the manufacturing industry through the integration of automation, connectivity, and artificial intelligence. Industrial robots provide various advantages, including increased productivity, enhanced precision, cost savings, and safety. Companies can simplify production processes, optimize workflows, and attain higher efficiency by integrating intelligent robotics into their operations. Industrial robots can carry out repetitive and labor-intensive tasks with consistent accuracy and speed, avoiding human errors and minimizing production downtime. Their ability to work collaboratively with human workers increases productivity. The increasing adoption of industrial robots in smart factories is driving the market by transforming traditional manufacturing processes into agile, intelligent, and interconnected systems. As companies realize that they can gain more productivity and save costs, the demand for industrial robots is expected to increase.
Distributed Control Systems (DCS) hold the leading position in the market with around 23.8% of market share in 2024 as DCS provides precise decentralized control and automation of complex manufacturing processes. It improves operational efficiency by integrating the real-time monitoring and control of various production units to enable efficient communication between the machinery, sensors, and human operators. Its modular design ensures scalability, as manufacturers can change their production to meet the changes in demand without having to overhaul systems already in place. DCS also enables sophisticated data analytics and predictive maintenance, which minimizes downtime and optimizes resource usage. As efficiency, safety, and agility take center stage in smart factories, DCS boasts robustness and reliability in the handling of high-volume, intricate operations. Compatibility with emerging technologies such as IoT, AI, and cloud computing further strengthens the system's position in the smart factory ecosystem.
Automotive and transportation lead the market with around 25.4% of market share in 2024. This is as they increasingly embrace smart factory technologies in an effort to make their productions more efficient, reduce costs, and increase product quality. Smart factories help automobile manufacturers render the production processes streamlined and optimize the management of supply chains. Advanced automation, robotics, and data analytics allow seamless operations on the assembly line with increased precision, faster production cycles, and better overall productivity. Smart factories further provide real-time monitoring and predictive maintenance, resulting in reduced time out and the optimal utilization of equipment. There is a fast-growing demand in the automotive and transportation sectors, with electric and autonomous vehicles, for smart factory technology. These are further contributing factors in the development of the efficient production of the EV components and battery systems of the autonomous vehicle, hence the whole market.
In 2024, Asia Pacific accounted for the largest market share of over 45.5% due to the presence of a strong manufacturing base. It has well-established industries, such as automotive, electronics, and consumer goods, actively adopting smart factory technologies. The governments in the region are also actively promoting initiatives to drive industrial automation and digital transformation. They are investing in research and development (R&D), offering subsidies, and implementing supportive policies to encourage the adoption of smart factory technologies. This favorable regulatory environment attracts domestic and foreign investments, further propelling the growth of the market. Furthermore, the region has a strong technological infrastructure and skilled workforce, facilitating the implementation and operation of smart factories. The availability of advanced technologies, such as artificial intelligence (AI), robotics, and the Internet of Things (IoT), also contributes to the growth of the market in Asia Pacific.
United States Smart Factory Market Analysis
In 2024, the United States accounted for 81.70% of the North America smart factory market. The expansion in semiconductor research and development (R&D) is an important catalyst for the United States smart factory market, as these innovations directly enable the integration of advanced technologies such as artificial intelligence, robotics, and IoT in manufacturing. In 2023, in the United States, the semiconductor industry proved its commitment to innovation through a record investment of USD 59.3 Billion into R&D. According to the Semiconductor Industry Association, this allocation shows an increase of only 0.9% compared with 2022. Thus, it marks strategic emphasis on advancing leading-edge technologies.
Semiconductors are the spine of smart factory systems; they power sensors, automation platforms, and real-time data analytics. Consistent investment in R&D develops faster, more efficient, and reliable semiconductor solutions, hence improving the capacity of intelligent factories. The synergy between the advancements in semiconductors and digitalization in manufacturing is pushing smart factory solutions across industries, hence promoting operational efficiencies and innovation in the U.S. industrial framework.
Europe Smart Factory Market Analysis
According to an industry report, the European manufacturing sector is an important entity in the region's economy, incorporating 2.1 million enterprises that employed 30 million people in 2021. With the European Commission now pushing for the adoption of Industry 4.0, demand for smart factory solutions is growing rapidly. Integration of advanced technologies such as robotics, IoT, and AI in production processes are transforming the efficiency, flexibility, and sustainability features.
The shift towards automation will be further sped up by the post-COVID-19 recovery efforts, given that manufacturers prioritize resilience and productivity to mitigate any future disruptions. Recognizing this potential, the major global vendors are expanding their product portfolios in order to address the growing demand for robotic and digital solutions across Europe. The European Commission has been implementing many initiatives to promote digital innovation and energy-efficient manufacturing practices. In this context, smart factory systems are increasingly gaining popularity, cementing Europe's position as the leader in the world's industrial transformation. This should set the basis for robust growth in the market for smart factory systems.
Asia Pacific Smart Factory Market Analysis
The Asia-Pacific region is growing rapidly in the smart factory market, due to rapid industrialization, increased adoption of automation, and supportive government initiatives. India, with an installed power capacity of 442.85 GW as of April 30, 2024, is a key contributor to this growth, according to reports. As per IBEF, the Indian government's push for Industry 4.0 is accelerating the adoption of smart factory technologies. The National Manufacturing Policy, which seeks to increase the share of the manufacturing sector in GDP to 25% by 2025, is setting a favorable environment for the deployment of advanced manufacturing solutions.
In addition, the Production Linked Incentive scheme rolled out in 2022 will take India's core manufacturing sector to global levels. These are pushing digital transformation and adoption of automation technologies across sectors. Efforts from India, coupled with the increasing focus on efficiency and sustainability in the region, are expected to drive overall growth in the Asia-Pacific smart factory market, as per IBEF.
Latin America Smart Factory Market Analysis
Brazil stands out as a key disruptor of the Latin American smart factory market, since the country has major contributions to oil and gas production in the region. The International Trade Association observes that Brazil has the world's largest recoverable ultra-deep oil reserves and that 97.6% of its oil is produced offshore. The country's industrial sector is expected to grow further with the new industrial policy launched in January 2024. The policy sets development goals up to 2033, focusing on developing a sustainable industrial ecosystem through measures such as new financing instruments, including a development credit line for the industrial sector.
Adoption of smart factory technologies is envisaged in these efforts to drive more efficiency, sustainability, and competitiveness. For this reason, modernization of the industrial sector in Brazil is on track to significantly contribute to the expansion of the Latin American smart factory market.
Middle East and Africa Smart Factory Market Analysis
The Middle East and Africa region is likely to grow at a significant pace in the market with rapid industrialization, high demand for automation, and government-supported initiatives. Most of the countries in this region are emphasizing manufacturing sector changeover through digitalization and adoption of advanced technologies. Key players, such as the UAE, Saudi Arabia, and South Africa, are setting an example with their strategic plans in enhancing manufacturing efficiency, sustainability, and innovation.
The United Arab Emirates, for instance, looks at the adoption of smart factory solutions as enhancing industrial output and diversification in the economy as part of the "UAE Vision 2021" goals. Similar ambitions are targeted at Saudi Arabia under "Vision 2030", which strives to modernize the industrial sector with investments into automation and AI technologies. These efforts, combined with the growing need for more sustainable production methods, are creating a favorable environment for the growth of the smart factory market across the Middle East and Africa. As the region moves toward greater digital transformation, it is set to become a key player in the global smart factory landscape.
The top companies are the leading forces in market growth, based on their innovative solutions and high level of expertise. They are in the lead of developing and implementing advanced technologies in manufacturing processes to revolutionize manufacturing and improve the efficiency of operation. They heavily invest in research and development (R&D) for cutting-edge technology designed specifically for smart manufacturing. Furthermore, they also offer all-round end-to-end solutions involving hardware, software, and services to meet the different requirements of the manufacturing industry. They are customizable and scalable to the particular requirements of each solution so that manufacturers can adapt to the operation of their choice to fulfill their unique workflow and production requirements. Also, leading smart factory companies are globally based and thus partner with other organizations operating in any other type of industry. They develop industry-specific solutions by understanding different specific needs and challenges of different sectors and provide customized support to their clients. Furthermore, these companies contribute to the market growth through strategic partnerships and acquisitions. They seek out opportunities to enhance their product portfolios, technological capabilities, and expand into new markets. These strategic moves strengthen their market position and foster the adoption of smart factory solutions worldwide.