市场调查报告书
商品编码
1466022
马达监控市场:按技术、监控流程、产品、部署、最终应用划分 - 2024-2030 年全球预测Motor Monitoring Market by Technology, Monitoring Process, Offering, Deployment, End-Use - Global Forecast 2024-2030 |
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预计2023年马达监控市场规模为28.7亿美元,预计2024年将达31亿美元,2030年将达50.6亿美元,复合年增长率为8.43%。
马达监控是指持续分析工业环境中马达的性能和状况的过程。它使用各种感测器和设备来收集振动、温度、电流、电压和电能品质等参数的资料。分析这些资料以评估马达健康状况并主动预测潜在故障。将物联网 (IoT) 整合到工业设备中可以实现更复杂的即时监控功能。随着各行业努力降低维护成本并防止意外停机,对先进监控的需求不断增加。严格的能耗和可靠性标准正在推动对高效监控系统的投资。然而,建立先进监控系统的成本可能成为中小型企业 (SME) 的障碍,而将新系统整合到现有设备和流程中可能对公司来说是一个挑战,需要专业技能,并且是必要的。市场开拓公司正在致力于开发用于监控的无线感测器网络,以降低安装成本并增加连接性。我们也致力于开发耗电量较少的永续监测系统。
主要市场统计 | |
---|---|
基准年[2023] | 28.7亿美元 |
预测年份 [2024] | 31亿美元 |
预测年份 [2030] | 50.6亿美元 |
复合年增长率(%) | 8.43% |
具有振动分析功能的马达监控系统可以检查技术不平衡、不对中或轴承故障
电流特性分析 (CSA) 是一种用于检测电源电流不规则性的技术,可有效识别马达可能出现的故障,特别是转子条缺陷、空气间隙偏心和电源电压不平衡。当必须最大限度地减少停机时间并且需要非侵入性诊断时,请首选此方法。放电电流测量技术可侦测马达轴承内因电腐蚀而产生的放电电流。适用于马达轴承对于运作至关重要且需要关注高频电气活动的情况。马达电流监控是直接追踪电流水平以侦测过流、欠流或不规则模式。其简单性和易于设定使其成为适合广泛行业的一线监控技术。油液分析评估机油的物理化学特性,以检测污染物、磨损碎片和化学劣化。适用于马达承受高负载或恶劣工作环境的情况。利用速度和声学测量技术根据基准噪音和速度模式检测马达运转中的异常情况。这些方法适用于精确和关键的驾驶,其中速度的轻微变化或异常噪音可能表明存在严重问题。热监控技术使用红外线热成像技术来检测马达部件的异常热模式,以征兆过度使用、摩擦或故障。该技术通常是连续加工工业的首选,因为温度一致性是品质的关键。振动分析用于检测马达振动特征中的不对中情况,指示不对中、不平衡、轴承缺陷或其他机械缺陷。它是预测性维护策略的完美技术,并因其详细的诊断功能而受到青睐。 CSA 和放电电流测量是用于电气故障检测的高级诊断工具,而马达电流监控仍然是基本的安全装置。在重型应用中更频繁地进行油液分析,速度和声学测量对于保持操作准确性至关重要。热监控对于热是关键问题的过程至关重要,而振动分析被广泛认为是实施预测性维护计划的基础。
监控流程:优先线上监控,防止非计画停机,延长马达寿命
线上马达监控是一个持续监控过程,即时追踪马达及其组件的性能和状况。透过此方法,您可以即时了解电流、电压、温度、振动、电能品质等运作参数。透过部署感测器和连接解决方案,不断收集和分析资料,以识别趋势、及早检测故障并预测维护需求。此过程通常使用复杂的软体工具,可以处理大量资料并应用机器学习技术来优化预测维护策略。线上马达监控对于製造业、公共产业和能源生产等追求高可靠性的产业至关重要。可携式马达监控用于日常检查、诊断和基于状态的维护。与线上系统不同,可携式马达监控使用临时连接到马达进行评估的手持式或便携式设备。技术人员可以使用各种测量设备评估马达的健康状况,包括振动分析仪、热感摄影机和电信号分析工具。可携式马达监控对于诊断工厂和设施中的问题非常有用,这些工厂和设施没有全职线上监控系统的基础设施,但需要定期维护,或位于偏远或难以到达的地点。
提供: 自动警报机制的可用性,通知维修负责人马达性能
有效的马达监控依赖于各种硬体组件的协同工作,以确保持续可靠的性能。这些组件包括感测器、资料采集系统(DAS)、讯号调节器、资料记录器、通讯系统等。硬体组件捕获的资料使用先进的软体系统进行处理和分析,例如资料分析软体、诊断工具、资产管理软体、人机介面、报告工具和整合平台。这些是专门的组件,资料。马达监控服务包括硬体和软体安装、维护和实施。安装服务包括监控设备的安装和配置、精确的资料撷取和系统整合。维护服务着重于监测设备的定期检查和校准,以确保持续的可靠性和性能。维修服务解决监控过程中发现的问题,以防止意外停机并延长马达的使用寿命。咨询服务提供马达性能资料的专家见解,以实现明智的决策和策略维护计划。
应用:製造业需要有效监控故障预测和尖峰负载管理
在航太工业中,马达监控对于飞机和国防系统的安全性和功能至关重要。这些应用需要高度准确和可靠的马达监控,以防止可能导致灾难性后果的故障。该领域的马达监控有助于维持推进系统、机载电子设备和驱动系统的最佳性能。汽车产业使用马达监控来确保电动和混合动力汽车正常运作。随着电动车 (EV) 技术的发展,监测马达的健康状况对于车辆性能、行驶里程和电池寿命至关重要。金属和采矿业的马达通常在恶劣条件和高负载下运作。监控此类马达对于检测过热、过载和其他潜在故障非常重要。透过实施马达监控系统,操作员可以提高采矿作业的安全性和生产率,并减少因马达故障而造成的代价高昂的停机时间。石油和天然气行业的马达监控对于不间断运作和安全至关重要。持续监控可确保马达在最佳参数下运行,有助于保持峰值性能水平,并允许製造部门在性能下降升级为故障之前识别出性能劣化。在能源和发电领域,可靠的马达运作至关重要。这里的马达监控涵盖冷却系统、燃料处理、空气污染控制系统等所使用的发电厂马达的连续运转。有效的监控可以预测故障、管理尖峰负载并有助于稳定的电力供应。马达监控也用于食品和饮料和饮料、化学和污水处理等其他行业,以防止可能导致运行中断和危险事故的电机故障。监控系统追踪驱动帮浦、搅拌机和压缩机的马达的运作状况,从而在潜在的腐蚀性或爆炸性环境中实现主动维护策略。在这种情况下,马达监控通常与冷冻系统、输送机和加工设备相关。
部署:透过云端监控提高扩充性
云端马达监控系统利用云端运算资源来託管和管理马达效能资料。这种部署模型提供了扩充性和弹性,让企业可以根据自己的需求调整资源。云端监控允许透过网路连线从任何地方远端存取监控资料,从而提高维护团队和决策者的便利性。本地马达监控系统将硬体和软体放置在您组织的实体场所。这种传统的系统部署允许直接控制监控基础架构。此部署提供了马达监控系统的全部权限,包括资料管理、安全通讯协定和系统升级。
区域洞察
马达监控在美洲的使用主要是由需要高可靠性和效率的成熟产业推动的,例如製造业、能源和公共。马达监控系统有几家主要製造商,特别是在北美。这些公司以其技术进步而闻名,并在全球市场上占有很大份额。随着马达监控系统的采用不断增加,该行业在亚太地区发展迅速,尤其是在中国和印度。对能源效率的日益关注以及遵守严格环境法规的需求也推动了需求。在亚太地区,在蓬勃发展的产业部门和当地市场需求的推动下,马达监控系统的本地生产正在迅速增加。日本和韩国等国家的先进马达监控技术的生产正在取得进展。在EMEA(欧洲、中东和非洲),马达监控广泛应用于各个领域,重点是技术创新和遵守严格的欧洲标准。节能指令和工业 4.0 运动是该地区采用马达监控的重要推动力。欧洲是马达监控系统製造的强大中心,德国工程设定了品质和创新标准。该地区的製造商以其对永续和智慧技术的关注而闻名。
FPNV定位矩阵
FPNV定位矩阵对于评估马达监控市场至关重要。我们检视与业务策略和产品满意度相关的关键指标,以对供应商进行全面评估。这种深入的分析使用户能够根据自己的要求做出明智的决策。根据评估,供应商被分为四个成功程度不同的像限:前沿(F)、探路者(P)、利基(N)和重要(V)。
市场占有率分析
市场占有率分析是一种综合工具,可对马达监控市场供应商的现状进行深入而详细的研究。全面比较和分析供应商在整体收益、基本客群和其他关键指标方面的贡献,以便更好地了解公司的绩效及其在争夺市场占有率时面临的挑战。此外,该分析还提供了对该行业竞争特征的宝贵见解,包括在研究基准年观察到的累积、分散主导地位和合併特征等因素。详细程度的提高使供应商能够做出更明智的决策并制定有效的策略,以获得市场竞争优势。
1. 市场渗透率:提供有关主要企业所服务的市场的全面资讯。
2. 市场开拓:我们深入研究利润丰厚的新兴市场,并分析其在成熟细分市场的渗透率。
3. 市场多元化:提供有关新产品发布、开拓地区、最新发展和投资的详细资讯。
4. 竞争评估和情报:对主要企业的市场占有率、策略、产品、认证、监管状况、专利状况和製造能力进行全面评估。
5. 产品开发与创新:提供对未来技术、研发活动和突破性产品开发的见解。
1.马达监控市场的市场规模和预测是多少?
2.在马达监控市场的预测期内,有哪些产品、细分市场、应用和领域需要考虑投资?
3.马达监控市场的技术趋势和法规结构是什么?
4.马达监控市场主要厂商的市场占有率是多少?
5.进入马达监控市场的合适型态和策略手段是什么?
[196 Pages Report] The Motor Monitoring Market size was estimated at USD 2.87 billion in 2023 and expected to reach USD 3.10 billion in 2024, at a CAGR 8.43% to reach USD 5.06 billion by 2030.
Motor monitoring refers to the process of continuously analyzing the performance and condition of electric motors in industrial settings. It involves using various sensors and devices that collect data on parameters such as vibration, temperature, current, voltage, and power quality. This data is then analyzed to assess the health of the motor and predict potential failures before they occur. Integrating the Internet of Things (IoT) in industrial devices has allowed for more sophisticated and real-time monitoring capabilities. As industries look to reduce maintenance costs and prevent unplanned downtimes, demand for advanced monitoring increases. Stringent energy consumption and reliability standards encourage investment in efficient monitoring systems. However, the cost of setting up advanced monitoring systems can be a barrier for small to medium-sized enterprises (SMEs), and integration of new systems with existing equipment and processes can challenge companies and require specialized skills. Market players work on developing wireless sensor networks for monitoring, which can reduce installation costs and enhance connectivity. They are also developing monitoring systems that consume less power and are more sustainable.
KEY MARKET STATISTICS | |
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Base Year [2023] | USD 2.87 billion |
Estimated Year [2024] | USD 3.10 billion |
Forecast Year [2030] | USD 5.06 billion |
CAGR (%) | 8.43% |
Technology: Potential of motor monitoring systems to conduct vibration analysis to check imbalance, misalignment, or bearing faults
Current signature analysis (CSA) is a method used to detect irregularities in power currents that signify possible motor faults, which is particularly efficient in identifying rotor bar defects, air gap eccentricities, and supply voltage imbalances. This method is preferred when downtime needs to be minimized, and non-intrusive diagnostics are required. Electric discharge current measurement technology detects the electric discharge currents due to electrical erosion in the motor bearing. It is preferred where motor bearings are critical to operations, and high-frequency electrical activity is a concern. Motor current monitoring is the straightforward tracking of current levels to detect overcurrent, undercurrent, or irregular patterns. It is a first-line monitoring technology preferred for its simplicity and ease of setup, suitable for a wide range of industries. Oil analysis involves evaluating the physicochemical properties of motor oils to detect contaminants, wear debris, and chemical degradation. It is preferred in scenarios where motors are subject to heavy loads and harsh operating environments. Speed and sound measurement techniques are utilized to detect anomalies in motor operations against the baseline noise and speed patterns. These methods are preferred in precision critical operations where slight variations in speed or unusual sounds can indicate significant problems. Thermal monitoring technology uses infrared thermography to detect unusual heat patterns across motor components that may indicate overuse, friction, or impending failure. This technology is often preferred in continuous process industries where temperature consistency is key to quality. Vibration analysis is used to detect inconsistencies in the vibration signature of motors that can suggest misalignments, imbalances, bearing faults, and other mechanical defects. This is the best-suited technology for predictive maintenance strategies, preferred for its detailed diagnostics capability. CSA and electric discharge current measurement are advanced diagnostics tools for electrical fault detection, while motor current monitoring remains a fundamental safeguard. Oil analysis is more frequent in heavy-duty applications, whereas speed & sound measurement are critical for maintaining operational precision. Thermal monitoring is indispensable for processes where heat is a key concern, and vibration analysis is widely regarded as a cornerstone for implementing predictive maintenance programs.
Monitoring Process: Preference for online monitoring to prevent unscheduled downtime and prolonging motor lifespan
Online motor monitoring is a continuous surveillance process wherein the performance and condition of electric motors and their components are tracked in real-time. This method provides immediate insights into operational parameters such as current, voltage, temperature, vibration, and power quality. By implementing sensors and connectivity solutions, data is constantly collected and analyzed to identify trends, detect faults early on, and predict maintenance needs. The process often involves the use of advanced software tools capable of handling large volumes of data and applying machine learning techniques to optimize predictive maintenance strategies. Online motor monitoring is integral to industries aiming for high-reliability performance, such as manufacturing, utilities, and energy production. Portable motor monitoring is typically used for periodic inspections, diagnostics, and condition-based maintenance tasks. Unlike online systems, portable motor monitoring involves the use of handheld or transportable devices that are temporarily connected to motors to conduct assessments. Technicians can employ various measurement instruments such as vibration analyzers, thermal cameras, and electrical signature analysis tools to evaluate the motor's health. Portable motor monitoring is valuable for plants and facilities that require regular maintenance checks without the infrastructure for a full-time online monitoring system or for diagnosing issues in remote or hard-to-reach places.
Offering: Availability of automated alerting mechanisms that notify maintenance personnel about motor performance
Effective motor monitoring relies on a range of hardware components that work together to ensure continuous and reliable performance. These components include sensors, data acquisition systems (DAS), signal conditioners, data loggers, and communication systems. The data captured by hardware components are processed and analyzed using sophisticated software systems, which include data analysis software, diagnostic tools, asset management software, human-machine interface, reporting tools, and integration platforms. These are specialized components that assess the condition of the motor and predict its remaining useful life based on historical and real-time data. Motor monitoring services include installing, maintaining, and implementing the hardware and software. Installation services include placing and setting up monitoring equipment, ensuring accurate data capture and system integration. Maintenance services are focused on regular check-ups and calibration of monitoring devices to guarantee continuous reliability and performance. Repair services address any issues found during monitoring, helping to prevent unexpected downtime and extend motor lifespan. Consulting services provide expert insights into motor performance data, enabling informed decision-making and strategic maintenance planning.
End-Use: Need for effective monitoring to anticipate failures and manage peak loads in the manufacturing sectors
In the aerospace industry, motor monitoring is critical for the safety and functionality of aircraft and defense systems. These applications require highly precise and reliable motor monitoring to prevent failures that could lead to catastrophic outcomes. Motor monitoring in this sector helps maintain the peak performance of propulsion systems, onboard electronics, and actuation systems. The automotive industry utilizes motor monitoring to ensure the proper functioning of electric and hybrid vehicles. With the growth in electric vehicle (EV) technology, monitoring the condition of electric motors has become essential for vehicle performance, driving range, and battery life. Motors in the metals & mining industry often operate under severe conditions and heavy loads. Monitoring such motors is critical to detecting overheating, overloads, and other potential failures. By implementing motor monitoring systems, operators can enhance the safety and productivity of mining operations and reduce the costly downtime associated with motor failures. Motor monitoring in the oil & gas industry is essential for uninterrupted operations and safety. Continuous monitoring ensures motors operate within their optimal parameters, aiding in maintaining peak performance levels and identifying performance degradations before they escalate into failures in the manufacturing sector. In energy and power generation, reliable motor operation is paramount. Motor monitoring here targets the continuous operation of motors in power plants, including those used in cooling systems, fuel handling, and air pollution control systems. Effective monitoring can anticipate failures, manage peak loads, and contribute to the dependable electricity supply. Motor monitoring is also used in other industries, such as food & beverage, chemicals, and wastewater treatment, to prevent motor failures that could cause operational disruptions or hazardous incidents. Monitoring systems track the health of motors driving pumps, mixers, and compressors, enabling proactive maintenance strategies in potentially corrosive or explosive environments. Motor monitoring in this context often relates to refrigeration systems, conveyors, and processing equipment.
Deployment: Adoption of on-cloud monitoring to attain improved scalability
On-cloud motor monitoring systems utilize cloud computing resources to host and manage motor performance data. This deployment model offers scalability and flexibility, enabling businesses to adjust resources based on their requirements. On-cloud monitoring provides remote access to monitoring data from any location with internet connectivity, enhancing the convenience for maintenance teams and decision-makers. On-premise motor monitoring systems involve deploying hardware and software within the organization's physical premises. This traditional approach to system deployment offers direct control over the monitoring infrastructure. This deployment grants full authority over the motor monitoring system, including data management, security protocols, and system upgrades.
Regional Insights
The use of motor monitoring in the Americas is largely driven by mature industries such as manufacturing, energy, and utilities that demand high reliability and efficiency in their operations. North America, in particular, is home to several leading motor monitoring system manufacturers. These companies are known for their technological advancements and have a significant share in global markets. The Asia-Pacific region is experiencing rapid industrial growth, leading to increased adoption of motor monitoring systems, particularly in China and India. The demand is also driven by a growing focus on energy efficiency and the need to comply with strict environmental regulations. Asia-Pacific is witnessing a surge in the local production of motor monitoring systems, fueled by the booming industrial sector and local market demands. Countries such as Japan and South Korea are at the forefront of producing advanced motor monitoring technologies. In EMEA, motor monitoring is widely used across various sectors with a high focus on innovation and adherence to stringent European standards. Energy conservation directives and the Industry 4.0 movement are key drivers of motor monitoring adoption in this region. Europe is a strong hub for producing motor monitoring systems, with German engineering often setting the standard for quality and innovation. The region's manufacturers are known for their focus on sustainable and smart technologies.
FPNV Positioning Matrix
The FPNV Positioning Matrix is pivotal in evaluating the Motor Monitoring Market. It offers a comprehensive assessment of vendors, examining key metrics related to Business Strategy and Product Satisfaction. This in-depth analysis empowers users to make well-informed decisions aligned with their requirements. Based on the evaluation, the vendors are then categorized into four distinct quadrants representing varying levels of success: Forefront (F), Pathfinder (P), Niche (N), or Vital (V).
Market Share Analysis
The Market Share Analysis is a comprehensive tool that provides an insightful and in-depth examination of the current state of vendors in the Motor Monitoring Market. By meticulously comparing and analyzing vendor contributions in terms of overall revenue, customer base, and other key metrics, we can offer companies a greater understanding of their performance and the challenges they face when competing for market share. Additionally, this analysis provides valuable insights into the competitive nature of the sector, including factors such as accumulation, fragmentation dominance, and amalgamation traits observed over the base year period studied. With this expanded level of detail, vendors can make more informed decisions and devise effective strategies to gain a competitive edge in the market.
Key Company Profiles
The report delves into recent significant developments in the Motor Monitoring Market, highlighting leading vendors and their innovative profiles. These include AB SKF, ABB Ltd., Advantech Co., Ltd., ALS Limited, Analog Devices, Inc., Artesis, Baker Hughes Company, Balluff GmbH, Banner Engineering Corp., Dynapar Corporation, Eaton Corporation PLC, Emerson Electric Co., Fluke Corporation, General Electric Company, Honeywell International Inc., IFM Electronic GmbH, Infoteam Group, International Business Machines Corporation, KCF Technologies, Inc., KONCAR - Electrical Engineering Institute Ltd., Megger Group Limited, Mitsubishi Electric Corporation, Murata Manufacturing Co. Ltd., Omron Corporation, PdMA Corporation, Phoenix Contact, Qualitrol Corp., Robert Bosch GmbH, Rockwell Automation, Inc., Schaeffler Technologies AG & Co. KG, Schneider Electric SE, Siemens AG, TDK Corporation, TE Connectivity Ltd., Texas Instruments Incorporated, and WEG S.A..
Market Segmentation & Coverage
1. Market Penetration: It presents comprehensive information on the market provided by key players.
2. Market Development: It delves deep into lucrative emerging markets and analyzes the penetration across mature market segments.
3. Market Diversification: It provides detailed information on new product launches, untapped geographic regions, recent developments, and investments.
4. Competitive Assessment & Intelligence: It conducts an exhaustive assessment of market shares, strategies, products, certifications, regulatory approvals, patent landscape, and manufacturing capabilities of the leading players.
5. Product Development & Innovation: It offers intelligent insights on future technologies, R&D activities, and breakthrough product developments.
1. What is the market size and forecast of the Motor Monitoring Market?
2. Which products, segments, applications, and areas should one consider investing in over the forecast period in the Motor Monitoring Market?
3. What are the technology trends and regulatory frameworks in the Motor Monitoring Market?
4. What is the market share of the leading vendors in the Motor Monitoring Market?
5. Which modes and strategic moves are suitable for entering the Motor Monitoring Market?