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市场调查报告书
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失败分析：市场占有率分析、产业趋势/统计、成长预测，2024-2029

Failure Analysis - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts 2024 - 2029
出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3个工作天内

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简介目录

故障分析市场规模预计到 2024 年为 52 亿美元，预计到 2029 年将达到 75.9 亿美元，在预测期内（2024-2029 年）复合年增长率为 7.86%。

故障分析-市场-IMG1

汽车製造商对故障分析的需求不断增加，以及采用基于视觉和人工智慧 (AI) 的分析工具进行性能分析、动态车辆研究、事故重建等，正在推动市场成长。

主要亮点

  • 故障分析是收集和分析资料，以确定故障原因、纠正措施和责任。了解故障的根本原因对于防止未来发生类似事件至关重要。常见原因包括组装错误、误用/滥用、紧固件有缺陷、维护不善、製造缺陷、材料品质不佳、热处理不当、意外操作条件、设计错误、品质保证差、环境保护不足、铸造故障等。
  • 最终用户产业的自动化正在刺激市场开拓。为电动车、行动电话、能源系统和其他系统开发电池的公司依靠测试来提高产量，从而创造更有效率、更清洁、更安全的能源来源。公司使用电子显微镜技术来了解原子层次的结构。我们也使用光谱工具来发现材料中导致缺陷和低效率的关键变化。
  • 故障分析技术用于识别现有设备中的问题和缺陷以及现代设备和各行业使用的设备中遇到的问题。由于更严格的使用规范、政府安全法规和品管要求，对故障分析设备的需求不断增加。国家监管部门对技术和工业标准的製定、制定和发布具有管辖权。例如，美国无损检测协会（ASNT）是其成员，提供NDT相关参考资料、NDT培训文件和技术会议。
  • 显微镜的使用型态正在改变。与电子显微镜、扫描探针显微镜、数位显微镜和混合显微镜等高阶产品相比，传统显微镜因其先进的功能、高解析度和高放大倍率而逐渐失去市场占有率。然而，这些显微镜价格昂贵，这是限制其在医院、病理实验室和小型企业中使用的主要因素。

故障分析市场趋势

汽车产业推动了故障分析的需求

  • 随着对廉价、高品质零件的需求持续成长，汽车产业不断面临新的挑战。必须非常小心，以确保此类组件的设计和製造品质足以承受各种操作环境。
  • 在汽车行业，有缺陷的产品可能会导致安全问题和产品召回，从而导致财务损失以及公司的品牌形象。视觉缺陷检测使製造商能够高精度地发现和分类汽车零件上的刮痕、凹痕和裂缝等缺陷。这可以避免有缺陷的零件进入生产线，提高品质，并提高安全性和法规遵循。
  • 汽车产业正在见证 ADAS 系统、连网汽车、物联网设备和智慧感测器的快速进步，这些技术可以防止因汽车关键零件故障而导致的潜在事故。根据世界卫生组织2022年6月发布的报告，每年约有130万人死于交通事故。另外还有 2,000 万至 5,000 万人遭受非致命伤害，其中许多人因受伤而残疾。
  • 汽车设备故障的可能原因包括产品设计、製造流程、受污染的原料、产品包装、不当处理和不当校准。这些因素引发了人们对汽车零件製造品质以及为避免此类事故而采取的预防措施的担忧。
  • 近年来，由于小客车和先进车辆的需求增加，亚太地区汽车工业显着成长。由于该地区人口密度高，小客车的使用量不断增加。因此，小客车和豪华车的产量不断增加，推动了该地区的市场成长。根据OICA统计，2022年中国汽车工业生产了约2,380万辆小客车。
  • 汽车零件可能会以各种故障模式发生故障并导致严重事故。因此，有必要识别汽车零件更频繁失效的失效模式。也进行故障分析以确定事故原因。进行此分析是为了了解汽车的哪个部分导致了事故。
故障分析-市场-IMG2

北美占最大市场占有率

  • 以美国为中心的北美地区是最早引入故障分析技术的地区之一，最初引入该技术是为了防止现有商业模式受到重大干扰。该地区是世界上大多数最着名组织的所在地。例如，该国的汽车产业由通用汽车和福特主导，并且严重依赖自动化。
  • 此外，美国是原油生产的领导者之一，在北美各地拥有多个石油钻探设施。在各种石油钻井平台事故造成的破坏性影响之后，对故障分析技术的需求变得更加强烈。最引人注目的事件是2010年的深水地平线漏油事件，当时机械故障导致超过450万桶石油洩漏到海洋中。
  • 近年来，该国经历了一系列关键基础设施故障。最近的两个例子，即 2022 年 9 月将加州电网推至极限的热浪，以及 8 月洪水后密西西比州杰克逊供水系统出现故障，都是维修积压不断增加和气候变迁加剧的迹象。2030 年代进入基础设施故障的黄金时代。
  • 为了从根本上改革美国基础设施，《两党基础设施法案》（基础设施投资和就业法案）于2021年11月获得国会通过，并由拜登总统签署成为法律。该法重点关注国家基础设施现代化的关键领域，包括改善和重组道路、大众交通工具、桥樑、港口、铁路和机场。
  • 同样，为了吸引私营和公共部门投资，加拿大基础设施银行负责向加拿大或加拿大部分地区的基础设施计划投资 350 亿美元，这些项目将从该投资中产生收益。

失效分析产业概述

故障分析市场竞争非常激烈，有几家主要企业进入该市场。这些领先公司以其强大的市场影响力而闻名，正在积极寻求向各个工业领域的扩张。其中许多公司采用策略联盟来提高市场占有率和盈利。此外，在该市场运营的公司也在进行收购以增强其产品能力。该领域的知名公司包括 Exponent Inc.、Rood Microtec GmbH 和 EAG Inc.。

2022 年 12 月，Rood Microtec NV 和 NOVELDA 宣布建立合作伙伴关係，以鑑定、测试和供应 NOVELDA 的下一代 UWB（超宽频）设备。这些 UWB 感测器具有惊人的能力，可以检测最轻微的运动，并监测呼吸和心率。这项突破性技术使 NOVELDA 成为世界上最可靠的占用感测器供应商。该感测器在各种室内应用中具有巨大潜力，包括家用电器、家庭自动化和智慧建筑。 NOVELDA UWB 感测器有望彻底改变使用者体验、提高安全性并有助于节约能源。

2022年5月，TEC Eurolab与TWI签署了谅解备忘录（MoU），并于2022年10月开始全面运作。该谅解备忘录将加强对全球 TWI 成员的支持，特别关注欧洲及其他地区的跨国合作机会。该协议为航空、汽车、环境测试、金属和非金属材料鑑定、失效分析和非破坏性检验等多个领域的联合测试项目提供了机会。这种伙伴关係有望提高这些领域的能力和服务。

其他福利：

  • Excel 格式的市场预测 (ME) 表
  • 3 个月的分析师支持

目录

第一章简介

  • 研究假设和市场定义
  • 调查范围

第二章调查方法

第三章执行摘要

第四章市场洞察

  • 市场概况
  • 产业吸引力－波特五力分析
    • 新进入者的威胁
    • 买方议价能力
    • 供应商的议价能力
    • 替代品的威胁
    • 竞争公司之间敌对关係的强度
  • 产业价值链分析
  • 宏观趋势对市场的影响

第五章市场动态

  • 市场驱动因素
    • 基础设施老化和维护需求增加
    • 技术进步推动市场成长
    • 材料、设计和生产方法的创新
  • 市场抑制因素
    • 设备成本高是市场问题

第 6 章 技术概览

  • 失效模式与影响分析（FMEA）
    • 失效模式/影响/死亡分析 (FMECA)
    • 功能故障分析
    • 断裂物理分析
    • 失效物理分析
    • 故障树分析（FTA）
    • 其他的

第七章市场区隔

  • 依技术
    • 二次离子质谱 (SIMS)
    • 能量色散 X 射线光谱 (EDX)
    • 化学机械平坦化 (CMP)
    • 其他的
  • 按设备
    • 扫描电子显微镜（SEM）
    • 聚焦离子束 (FIB) 装置
    • 穿透式电子显微镜（TEM）
    • 双束系统
  • 最终用户产业
    • 车
    • 油和气
    • 防御
    • 建造
    • 製造业
    • 其他的
  • 按地区
    • 北美洲
    • 欧洲
    • 亚太地区
    • 拉丁美洲
    • 中东/非洲

第八章竞争形势

  • 公司简介
    • Presto Engineering Inc.
    • TV SD Limited
    • Rood Microtec GmbH
    • EAG Inc.
    • MASER Engineering BV
    • NanoScope Services Ltd
    • CoreTest Technologies
    • TEC Materials Testing
    • McDowell Owens Engineering Inc.
    • Leonard C Quick & Associates Inc.
    • Crane Engineering
    • Exponent Inc.

第九章 投资展望

第10章市场的未来

简介目录
Product Code: 46757
Failure Analysis - Market - IMG1

The Failure Analysis Market size is estimated at USD 5.20 billion in 2024, and is expected to reach USD 7.59 billion by 2029, growing at a CAGR of 7.86% during the forecast period (2024-2029).

The increasing requirement for failure analysis among automobile manufacturers, who also employ vision and artificial intelligence (AI)-based analysis tools for performance analysis, dynamic vehicle studies, accident reconstruction, etc., is augmenting the market's growth.

Key Highlights

  • Failure analysis refers to gathering and analyzing data to determine the cause of failure and corrective actions or liability. It is crucial to understand the root cause of failure to prevent similar incidents in the future. Common causes include assembly error, misuse or abuse, fastener failure, inadequate maintenance, manufacturing defects, low-quality material, improper heat treatments, unforeseen operating conditions, design errors, insufficient quality assurance, inadequate environmental protection, and casting discontinuities.
  • Automation across the end-user industries has fueled the development in the market studied. Companies developing batteries for electric vehicles, mobile phones, energy systems, and other systems rely on testing to enhance the output, creating a more efficient, cleaner, and safer energy source. Companies use electron microscopy technologies to understand structures that level down at the atomic scale. They also use spectroscopy tools to discover critical changes in materials that cause defects and inefficiency.
  • For the identification of problems and deficiencies in existing equipment, as well as those encountered with recent equipment or devices employed across different industries, failure analysis techniques have been applied. The demand for failure analysis equipment is increasing due to stricter use specifications, government safety rules, and high-quality control requirements. Regulatory authorities in various countries have jurisdiction over the development, production, and publication of technical industrial standards. For instance, the American Society for Nondescriptive Testing (ASNT) is a member that provides NDT-related reference materials, NDT training documentation, and technical conferences.
  • The usage patterns of the microscopes have changed. Due to its advanced features, high resolution, and magnification power, conventional microscopes are gradually losing their market share in comparison with higher-end products like electron microscopes, scanning probe microscopes, and digital or hybrid microscopes. However, these microscopes are expensive, and this is a major factor limiting the use of them in hospitals, pathology laboratories, or small businesses.

Failure Analysis Market Trends

Automotive Sector is Driving the Demand for Failure Analysis

  • The automotive industry has constantly faced new challenges as the demand for inexpensive, high-quality components has repeatedly increased. Extreme diligence must be imparted to ensure that such components are designed and manufactured with sufficient quality to withstand various service environments.
  • Safety issues and product recalls, which may cost the company financially as well as its brand image, can be caused by defective products within the automobile industry. Visual defect detection allows manufacturers to find and classify defects in the parts of vehicles, like scratches, dents, or cracks, at a very accurate level. This helps avoid entry into production lines of faulty parts, improve quality, and increase safety and legal compliance.
  • The automotive industry has witnessed rapid advancements in ADAS systems, connected vehicles, IoT devices, and smart sensors, which could prevent potential accidents due to malfunctioning of some of the vehicle's vital parts. According to a report published by the WHO in June 2022, every year, the lives of approximately 1.3 million people are cut short as a result of a road traffic crash. Between 20 and 50 million more people suffer non-fatal injuries, with many incurring a disability as a result of their injury.
  • Potential causes for automotive device failure may include product design, manufacturing processes, contamination of the source materials, product packaging, improper handling, and improper calibration. These factors have raised concerns over the quality of manufacturing automotive parts and the preventive measures that can be implemented to avoid such incidents.
  • Recently, the Asia-Pacific witnessed considerable growth in the automotive industry due to the increasing demand for passenger and advanced vehicles. Passenger vehicles find increased usage due to population density in the region. Therefore, the growing production of passenger and luxury cars is driving the market's growth in the region. According to OICA, China's automotive industry produced approximately 23.8 million passenger cars in 2022.
  • The automobile component may fail in different failure modes, causing severe accidents. Therefore, it is essential to identify the failure mode for which the automobile component fails more frequently. Failure analysis is also done to establish the cause of an accident. The analysis is employed to see which component in the automobile caused the accident.
Failure Analysis - Market - IMG2

North America Occupies the Largest Market Share

  • North America, majorly due to the United States, is one of the earliest adopters of failure analysis techniques, introduced originally to ensure no significant disruptions in the existing business models. The region is home to most of the prominent organizations in the world. For instance, the automotive sector in the country is ruled by General Motors and Ford, which rely heavily on automation.
  • Furthermore, the United States is one of the leaders in crude oil production and has several oil rigs spread out across North America. The need for failure analysis techniques is being felt more acutely after the devastating effects of various oil rig accidents, the most notable being the Deepwater Horizon oil spill that occurred in 2010, discharging over 4.5 million barrels of oil into the sea due to a mechanical failure.
  • The country has been witnessing critical infrastructure failures for the last few years. Two recent examples, an intense heat wave that pushed California's power grid to its limits in September 2022 and the failure of the water system in Jackson, Mississippi, amid flooding in August, show how a growing maintenance backlog and increasing climate change are turning the 2020s and 2030s into a golden age of infrastructure failure.
  • To overhaul the US infrastructure, in November 2021, the Bipartisan Infrastructure Law (Infrastructure Investment and Jobs Act) was passed by Congress and signed into law by President Biden, seeking to invest significant investments in critical infrastructures. It emphasized key sectors to modernize the country's infrastructure landscape, including improving and rebuilding roads, public transit, bridges, ports, rail, and airports.
  • Similarly, to attract both private and public sector investment, the Canada Infrastructure Bank is responsible for investing USD 35 billion in revenue-producing infrastructure projects in Canada or parts of Canada by virtue of its investments.

Failure Analysis Industry Overview

The failure analysis market is highly competitive, featuring several key players. These leading companies, known for their significant market presence, are actively seeking to expand their operations across various industry sectors. Many of these firms are employing strategic collaborations to bolster their market share and profitability. Moreover, companies operating within this market are also engaging in acquisitions to enhance their product capabilities. Notable players in this sector include Exponent Inc., Rood Microtec GmbH, and EAG Inc.

In December 2022, Rood Microtec N.V. and NOVELDA proudly announced their partnership for the qualification, testing, and supply of NOVELDA's next-generation UWB (UltraWideband) devices. These UWB sensors have the remarkable capability of detecting even the slightest movements, as well as monitoring breathing and heartbeats. This groundbreaking technology positions NOVELDA as a provider of the most dependable human presence sensors worldwide. These sensors hold tremendous potential for various indoor applications, including consumer electronics, home automation, and smart buildings. The NOVELDA UWB Sensor promises to revolutionize user experiences, enhance safety, and contribute to energy conservation.

In May 2022, TEC Eurolab entered into a Memorandum of Understanding (MoU) with TWI, which became fully operational in October 2022. This MoU is expected to provide enhanced support to TWI members globally, with a particular emphasis on Europe and other cross-border collaboration opportunities. The agreement opens up opportunities for joint testing programs in various areas such as aeronautics, automotive, environmental testing, metal and non-metallic materials qualification, failure analysis, non-destructive testing, and more. This collaboration promises to advance the capabilities and services available in these fields.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions And Market Definition
  • 1.2 Scope Of The Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

  • 4.1 Market Overview
  • 4.2 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.2.1 Threat of New Entrants
    • 4.2.2 Bargaining Power of Buyers
    • 4.2.3 Bargaining Power of Suppliers
    • 4.2.4 Threat of Substitute Products
    • 4.2.5 Intensity of Competitive Rivalry
  • 4.3 Industry Value Chain Analysis
  • 4.4 Impacts of Macro Trends on the Market

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Ageing Infrastructure and Increasing Need for Maintenance
    • 5.1.2 Technological Advancements Drive the Market Growth
    • 5.1.3 Innovation in Materials, Design, and Production Methods
  • 5.2 Market Restraints
    • 5.2.1 High Equipment Cost Challenge the Market

6 TECHNOLOGY SNAPSHOTS ( TECHNIQUE)

  • 6.1 Failure Modes Effect Analysis (FMEA)
    • 6.1.1 Failure Modes, Effects, and Criticality Analysis (FMECA)
    • 6.1.2 Functional Failure Analysis
    • 6.1.3 Destructive Physical Analysis
    • 6.1.4 Physics of Failure Analysis
    • 6.1.5 Fault Tree Analysis(FTA)
    • 6.1.6 Other Failure Mode Effect Analysis

7 MARKET SEGMENTATION

  • 7.1 By Technology
    • 7.1.1 Secondary ION Mass Spectrometry (SIMS)
    • 7.1.2 Energy Dispersive X-ray Spectroscopy (EDX)
    • 7.1.3 Chemical Mechanical Planarization (CMP)
    • 7.1.4 Other Technology Types
  • 7.2 By Equipment
    • 7.2.1 Scanning Electron Microscope (SEM)
    • 7.2.2 Focused Ion Beam (FIB) System
    • 7.2.3 Transmission Electron Microscope (TEM)
    • 7.2.4 Dual Beam System
  • 7.3 By End-user Vertical
    • 7.3.1 Automotive
    • 7.3.2 Oil and Gas
    • 7.3.3 Defense
    • 7.3.4 Construction
    • 7.3.5 Manufacturing
    • 7.3.6 Other End-user Verticals
  • 7.4 By Geography
    • 7.4.1 North America
    • 7.4.2 Europe
    • 7.4.3 Asia-Pacific
    • 7.4.4 Latin America
    • 7.4.5 Middle East and Africa

8 COMPETITIVE LANDSCAPE

  • 8.1 Company Profiles
    • 8.1.1 Presto Engineering Inc.
    • 8.1.2 TV SD Limited
    • 8.1.3 Rood Microtec GmbH
    • 8.1.4 EAG Inc.
    • 8.1.5 MASER Engineering BV
    • 8.1.6 NanoScope Services Ltd
    • 8.1.7 CoreTest Technologies
    • 8.1.8 TEC Materials Testing
    • 8.1.9 McDowell Owens Engineering Inc.
    • 8.1.10 Leonard C Quick & Associates Inc.
    • 8.1.11 Crane Engineering
    • 8.1.12 Exponent Inc.

9 INVESTMENT OUTLOOK

10 FUTURE OF THE MARKET