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市场调查报告书
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1524087

可程式逻辑控制器 (PLC)：市场占有率分析、产业趋势/统计、成长预测 (2024-2029)

Programmable Logic Controller (PLC) - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2024 - 2029)
出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3个工作天内

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简介目录

可程式逻辑控制器（PLC）市场规模预计到2024年为128.3亿美元，预计到2029年将达到150.7亿美元，复合年增长率预计为4.23%。

可程式逻辑控制器（PLC）-市场

主要亮点

  • PLC是管理自动化机器的重要计算系统。该系统还有助于检测错误和缺陷并向技术人员发出警报。由于尺寸紧凑，PLC 系统比继电器和开关盒等传统系统更受欢迎。 PLC 的另一个优点是它的多功能性（其可程式特性使其可根据应用进行多种操作）。
  • 机器停机时间是影响工业製造效率的关键因素。停机时间占营运期间製造损失的 5-20%。实施 PLC 系统可以识别和纠正错误，并能够在无需人工干预的情况下产生快速反应，从而提高工业流程的效率。
  • 工业自动化是推动PLC市场成长的关键因素之一。自动化是指透过最佳利用来提高效率并减少人为干预的自动化处理系统。业界现在正在发现利用自动化系统可以实现的可靠性和长期利益。特别是输送系统和包装系统可以使用 PLC 系统实现自动化。自动化在工业领域的渗透预计也将促进市场成长。
  • 此外，中国、印度、印尼、巴西、泰国和中东的流程和离散产业的活动迅速增加，以及待开发区计划的工厂自动化正在推动对 PLC 的大规模需求。中国製造 2025 和印度製造等政府措施正在为这些地区的企业提供支援。
  • 对市场产生重大影响的一个趋势是强调创新製造方法。 IBEF资料显示，印度政府制定了雄心勃勃的目标，到2025年将製造业产出对GDP的贡献从16%提高到25%。智慧先进製造和快速转型中心 (SAMARTH) Udyog Bharat 4.0倡议旨在提高印度製造业对工业 4.0 的认识，并使利益相关人员能够应对自动化物料输送。
  • PLC 在控制製造过程（如组装、机器人设备）或任何需要可靠控制、轻鬆编程和操作故障诊断的活动方面也很有用。 PLC 不断发展，仍然是各种工业自动化应用的重要选择。可扩展性、大内存容量、小型化、高速（Gigabit）乙太网路和内建无线都是 PLC 的新功能。
  • 现代消费者对个人化产品的需求正在推动产业从大规模生产模式转向大规模客製化。 PLC 在流程不变的行业中被广泛接受。然而，随着最终用户对产品客製化的需求增加，製造流程变得更加复杂，需要频繁调整，因此，最终用户正在使用基于PC或云端基础的控制器而不是PLC，正在采用和投资。系统，这对市场的成长提出了挑战。
  • 该地区总体经济状况和地缘政治问题等宏观经济因素在工业部门的成长中发挥重要作用，因为它们影响该部门的投资和扩张能力。例如，近期俄罗斯和乌克兰之间的战争对一些国家的经济和地缘政治稳定造成了影响，从而为工业部门的成长创造了不利条件。随着 PLC 在工业中的广泛应用，这些趋势阻碍了市场的成长。

PLC市场趋势

汽车预计将成为成长最快的最终用户产业

  • PLC 在製造业的应用是为了满足汽车产业不断增长的需求。最初，它被用作汽车製造中的继电器替代装置。 PLC 使製造商能够更聪明、更快速地工作，随着自动化流程减少瓶颈的发生，从而降低工业中的营运和生产时间成本。
  • 各汽车公司的製造工厂正在进行製造创新，将新技术融入製造流程，以提高生产力和效率。例如，ATS Applied Tech Systems Ltd.使用InTrack、InTouch和GE-Fanuc PLC开发了安全气囊追踪系统，以实现完整的防错和可追溯性。透过此系统设置，如果在生产过程中检测到缺陷，则可以在生产后长达 10 年内追踪安全气囊的来源和製造机械的状况。
  • 已经证实，自动化显着提高了汽车组装流程的效率。结果显示出成本降低和全球汽车产量增加的模式，为该领域引入智慧工厂铺平了道路。多年来，汽车行业在各种製造工艺的组装上使用机器人。汽车製造商目前正在探索在更多流程中使用机器人。对于这些生产线来说，机器人更加灵活、有效率、准确、可靠。这项技术也使汽车产业仍然是最重要的工业采用者之一，并持有自动化程度最高的供应链之一。
  • 世界各地对汽车的需求正在增加。据丰业银行称，预计2023年全球汽车销量将达到7,530万辆，到年终将达到7,700万辆。
  • 联网汽车和自动驾驶汽车电气化等不断增长的趋势预计将对市场成长产生重大影响，因为这些车辆通常使用更多的电控系统，其中 PLC 发挥关键作用。因此，此类上升趋势预计将在预测期内带来市场机会。例如，现代汽车集团宣布计划在2030年投资21兆韩元，扩大在韩国的电动车(EV)业务。
  • 此外，包括现代和起亚汽车在内的韩国汽车集团计划到 2030 年在韩国每年生产 144 万辆电动车。该集团表示，2030年，韩国电动车产量将达144万辆，约占全球电动车总合323万辆的45%。
  • PLC 设计用于在嘈杂的工业环境中运行，不需要额外的滤波。它们比硬布线系统更小、更快、更可靠，非常适合汽车应用。一些研究人员设计并实现了基于PLC的电动车DC马达封闭回路型速度控制。
  • 例如，机械、化学和材料工程係以及阿达玛科技大学的研究人员开发了一种用于混合动力电动车 (HEV) 动力传动系统控制的基本 PLC。开发的控製程式允许两个驱动动力来源（马达和内燃机）自动运作。如果自动操作发生故障，可以使用手动按钮进行控制。此外，考虑到起动马达的安全性，我们开发了一种控製程序，可以缩短启动内燃机时起动马达的运行时间。

预计亚太地区市场将显着成长

  • 过去几十年来，亚太地区的汽车、工业和製造业经历了显着成长。在预测期内，亚太地区预计将继续其成长轨迹，并为研究市场提供成长机会。例如，製造业在中国经济中占有重要地位，随着工业 4.0 在全球製造业的扩展，随着当前物联网的发展，製造业正经历快速转型。这一巨大转变使中国在PLC市场上处于领先地位。
  • 中国工业和资讯化部发布了最新的机器人五年规划。到2025年，我们预计机器人产业年均营业利润成长率将超过20%。这个五年计画旨在扩大机器人的用途，以继续增加日本的机器人数量。此外，武汉大学品质发展策略研究院预测，到2025年，机器和机器人将取代中国近5%的劳动力。预计此类投资将在预测期内推动 PLC 市场。
  • 印度的工业自动化产业正在透过製造业的数位和实体方面的整合进行转型，以提供最佳性能。对精益生产和缩短时间的关注正在加速市场成长。例如，三菱电机于2023年12月宣布将在印度建立新厂，生产PLC等工厂自动化控制系统产品。新工厂将生产PLC等FA（工厂自动化）控制系统产品。
  • 此外，日本在机器人製造业以及工业机器人组装机器人的安装方式方面拥有最大的市场占有率。根据日本统计局预测，到2024年，日本机器人收入预计将达到约163.5亿美元。
  • 日本政府宣布，到2035年，该国销售的所有新乘用车都将采用电动车，这提高了人们对日本电动车成长的预期。此外，日本还承诺在 2050 年实现碳中和，而电动车对于实现这一目标至关重要。随着日本网路使用者数量的迅速增加，网路连线的使用正在扩大可能性，特别是在 PLC 方面。
  • 食品和饮料行业投资的增加预计将推动市场成长。例如，荷兰合作银行（荷兰跨国银行和金融服务公司）和淡马锡（新加坡国家投资者）进行的一项研究表明，未来 10 年（直至 2030 年），亚洲将能够满足亚洲日益增长的食品需求。表明，亚洲食品和农业产业需要8000亿美元的投资。对食品和饮料行业的投资正在刺激该行业 PLC 的成长。

PLC产业概况

PLC 市场适度分散，主要参与者包括： ABB Ltd、三菱电机公司、施耐德电气 SE、罗克韦尔自动化公司、西门子股份公司

  • 2023年12月，三菱电机发表了相容IIoT的高效能PLC。最新的 MELSEC FX5S PLC 旨在支援您公司的数位转型之旅，提供经济高效且易于使用的控制解决方案。新型紧凑型高性能 MELSEC iQ-F 系列非常适合简单直接的食品、饮料、水和加工应用。配备工业物联网 (IIoT) 功能，适合实用的入门级工业自动化应用。
  • 2023 年 7 月 西门子推出完全虚拟PLC。 Simatic S7-1500V 扩展了现有的 Simatic 产品组合，以满足专门的市场需求，例如用于 PLC 运算的虚拟託管。据该公司称，Simatic S7-1500V 是 Industrial Operations X 的一部分，始终致力于将 IT 和软体功能整合到自动化中。

其他福利：

  • Excel 格式的市场预测 (ME) 表
  • 3 个月分析师支持

目录

第一章简介

  • 研究假设和市场定义
  • 调查范围

第二章调查方法

第三章执行摘要

第四章市场洞察

  • 市场概况
  • 产业吸引力－波特五力分析
    • 供应商的议价能力
    • 买方议价能力
    • 新进入者的威胁
    • 替代品的威胁
    • 竞争公司之间敌对关係的强度
  • 宏观经济走势对市场的影响

第五章市场动态

  • 市场驱动因素
    • 自动化系统的采用率增加
    • PLC 程式设计的易用性和熟悉度支援成长
  • 市场限制因素
    • 离散製造业产品客製化需求及从批量加工逐渐转向连续加工
    • 更多采用具有增强安全性和先进控制功能的分散式控制系统 (DCS)

第六章 市场细分

  • 按类型
    • 硬体和软体
      • 大型PLC
      • 奈米PLC
      • 小型PLC
      • 中型PLC
      • 其他的
    • 按服务
  • 按最终用户产业
    • 食品/饮料、烟草
    • 车
    • 化工/石化
    • 能源/公共事业
    • 纸浆/造纸製造
    • 油和气
    • 用水和污水处理
    • 製药
    • 其他的
  • 按地区
    • 北美洲
      • 美国
      • 加拿大
    • 欧洲
      • 英国
      • 德国
      • 法国
      • 其他欧洲国家
    • 亚太地区
      • 中国
      • 印度
      • 日本
      • 其他亚太地区
    • 拉丁美洲
    • 中东/非洲

第七章 竞争格局

  • 公司简介
    • ABB Ltd
    • Mitsubishi Electric Corporation
    • Schneider Electric SE
    • Rockwell Automation Inc.
    • Siemens AG
    • Honeywell International Inc.
    • Omron Corporation
    • Panasonic Corporation
    • Robert Bosch GmbH
    • Emerson Electric Co.
    • Hitachi Ltd
    • Toshiba International Corporation

第八章投资分析

第9章 市场的未来

简介目录
Product Code: 46889

The Programmable Logic Controller Market size is estimated at USD 12.83 billion in 2024, and is expected to reach USD 15.07 billion by 2029, growing at a CAGR of 4.23% during the forecast period (2024-2029).

Programmable Logic Controller (PLC) - Market

Key Highlights

  • PLC is a significant computing system that manages automated machines. The system also assists in detecting errors or flaws and cautions the technician. Due to their packed sizes, PLC systems are desired over traditional ones, like relays and switch boxes. Another benefit of PLCs is their multi-functionality (due to their programmable nature, which can be utilized for multiple operations relying on the application).
  • Machine downtime is a significant factor affecting an industry's manufacturing efficiency. Downtime is responsible for 5-20% of the manufacturing losses during operation. Installing PLC systems allows the identification and rectification of errors and can create quick reactions even without human intervention, thereby bringing efficiency into industrial processes.
  • Industry automation is one of the significant factors driving the growth of the PLC market. Automation can be described as automatic processing systems that improve efficiency and decrease human intervention via the optimal usage of resources. The industries have now discovered the reliability and long-term profits that can be accomplished by utilizing automated systems. Conveyor systems & packaging systems, among others, can be automated using PLC systems. The growing penetration of automation in the industrial sector is also anticipated to favor the growth of the market.
  • In addition, factory automation for greenfield projects, combined with rapidly rising activity throughout the process and discrete sectors in China, India, Indonesia, Brazil, Thailand, and the Middle East, has resulted in a massive demand for PLCs. Government initiatives such as China Manufacturing 2025 and Make in India have supported businesses in these regions.
  • A significant trend impacting the market is the emphasis on innovative manufacturing practices. According to the data from IBEF, the Government of India set an ambitious target of increasing manufacturing output contribution to 25% of the GDP by 2025 from 16%. The Smart Advanced Manufacturing and Rapid Transformation Hub (SAMARTH) Udyog Bharat 4.0 initiative aims to improve awareness about Industry 4.0 within the Indian manufacturing industry and allow stakeholders to address challenges related to automation material handling.
  • PLCs also help control manufacturing processes, like assembly lines, robotic devices, or any activity requiring high-reliability control and easy programming & operation fault diagnosis. PLCs are growing and remain the significant choice for different industrial automation applications. Scalability, greater memory, smaller sizes, high-speed (gigabit) Ethernet, & built-in wireless are among the emerging programmable logic controller capabilities.
  • Due to modern consumers' need for personalized products, industries have driven themselves from a mass production model into mass customization. PLCs are broadly embraced in industries whose processes do not change. However, the growing end user need for customization of products has made the manufacturing processes more refined and complicated, with the need for frequent adjustments, consequently fueling the end users to adopt and invest in more flexible systems, like PC-based and cloud-based controllers, rather than PLCs, which is challenging the growth of the market.
  • Macroeconomic factors, such as the general economic condition of a region and geopolitical issues, play a crucial role in the industrial sector's growth as these factors influence the investment and expansion capabilities of the industrial sector. For instance, the recent Russia-Ukraine war is impacting several countries on both economic and geopolitical stability verticals, which, in turn, is creating an unfavorable condition for the growth of the industrial sector. As PLCs are widely used in industries, such trends hamper the growth of the market.

Programmable Logic Controller (PLC) Market Trends

Automotive is Expected to Be the Fastest-growing End-user Industry

  • PLCs are used at the manufacturing stage to handle the growing demands of the automotive industry. Initially, these were employed as relay replacement equipment in automotive manufacturing. PLCs let manufacturers work smarter & faster, and as automated processes reduce the occurrence of bottlenecks, this reduces expenses in operation and production time in the industry.
  • Manufacturing plants of various automotive companies have been experiencing manufacturing changes to integrate new technology into the manufacturing stream to improve productivity and efficiency. For instance, ATS Applied Tech Systems Ltd developed a tracking and tracing system for airbags using InTrack, InTouch, and GE-Fanuc PLCs to gain full error-proofing and traceability. Using the system set-up, it is feasible to trace the airbag's origin and the production machines' status during manufacturing, in case a fault is detected, even up to 10 years after production.
  • It has been identified that automation has significantly increased the efficiency of the auto assembly process. As a result, it shows a growing pattern in the number of cars being produced globally while simultaneously cutting costs, paving the way for smart factories' implementation in this sector. For many years, the automotive industry has used robots in the assembly lines for various manufacturing processes. Nowadays, automakers are exploring the use of robotics in more procedures. Robots are more flexible, efficient, accurate, and dependable for these product lines. This technology also enables the automotive industry to remain one of the most significant industrial adopters and possess one of the most automated supply chains.
  • There has been an increasing demand for automobiles across the world. According to Scotiabank, worldwide automobile sales reached 75.3 million units in 2023 and are anticipated to reach 77 million units by the end of 2024.
  • The growing proliferation of trends, such as electrification of connected and autonomous vehicles, is anticipated to significantly influence the growth of the market as these automobiles generally use a more significant number of electronic and control units wherein PLCs play a crucial role. Hence, the growing trends are anticipated to drive opportunities in the market during the forecast period. For instance, Hyundai Motor Group announced its plans to invest KRW 21 trillion through 2030 to expand its electric vehicle (EV) business in South Korea.
  • In addition, the South Korean auto group, which houses Hyundai Motor Co and Kia Corp, plans to build 1.44 mn units of EVs in South Korea annually by 2030. As per the auto group, the 1.44 million EV production volume in South Korea would account for about 45% of a combined global EV production capacity of 3.23 million EV units in 2030.
  • PLCs are designed to operate in noisy industrial environments with no extra filtering required. They are smaller, faster, and more reliable than hard-wired systems, which makes them ideal for automotive applications. Some researchers have been designing and implementing PLC-based closed-loop speed control for electric vehicle DC motors.
  • For instance, researchers from the School of Mechanical Chemical and Materials Engineering and Adama Science and Technology University developed a basic PLC to control hybrid electric vehicle (HEV) power drive train control. The control program developed enables the two drive power sources (the motor and the IC engine) to work automatically. If the automated operation malfunctions, manually operating pushbuttons are designed to control the event. For the safety of the starter motor, the short period that the starter motor has to operate in cranking the IC engine was developed in the control program.

Asia-Pacific is Expected to Witness a Significant Market Growth

  • Asia-Pacific has witnessed remarkable growth across various automotive, industrial, and manufacturing sectors in the last few decades. It is anticipated to continue its upward growth trajectory during the forecast period, creating opportunities in the studied market. For instance, the manufacturing sector constitutes a substantial part of China's economy, which is experiencing a fast transformation with the current growth in IoT due to the expansion of Industry 4.0 around the manufacturing industries worldwide. This large-scale conversion has put the country in one of the top positions in the PLC market.
  • China's Ministry of Industry and Information Technology released its most recent five-year plan for robots. By 2025, the country expects the robotics industry's average annual operating income growth rate to exceed 20%. The five-year plan aims to broaden robotic uses to keep the country's robot population growing. Also, the Wuhan University Institute of Quality Development Strategy predicts that by 2025, machinery and robotics are set to replace nearly 5% of China's workforce. Such investments are expected to drive the PLC market during the forecast period.
  • India is fueled by the increasing usage of robotic process automation (RPA) and artificial intelligence (AI)-based technologies. According to the global RPA forum Automation Anywhere, India is its second-biggest revenue generator behind the United States. Global capacity centers, service providers, and Indian enterprises are its most prominent customers.
  • India's industrial automation sector has been transformed by the integration of digital and physical aspects of manufacturing to provide optimum performance. The emphasis on acquiring zero waste production and a faster time to reach the market has augmented the market's growth. For instance, in December 2023, Mitsubishi Electric announced the establishment of a new factory in India for Factory Automation Control System Products like PLCs. The new factory will manufacture factory automation (FA) control system products like programmable logic controllers (PLCs).
  • Moreover, Japan has the most significant market share in the robot manufacturing industry and installed methods where industrial robots are used to assemble robots. According to the Japan Statistics Bureau, the revenue from robots in Japan is anticipated to amount to approximately USD 16.35 billion by 2024.
  • The Government of Japan has announced that by 2035, all new passenger cars sold domestically should be electrified, creating expectations for the growth of electric vehicles in Japan. Japan has also vowed to become carbon neutral by 2050, so electric cars have become more of a necessity for the country to meet these targets. As the number of internet users is increasing at a fast pace in Japan, the usage of internet connectivity has reproduced the possibilities, especially when it comes to PLC.
  • Increasing food and beverage industry investments are expected to drive the market's growth. For instance, research conducted by Rabobank (a Dutch multinational banking and financial services company) and Temasek (a Singapore state investor) indicated that over the next 10 years (by 2030), an investment of USD 800 billion is required for the food and agriculture industry in Asia, to meet the region's growing food demand. Such investments in the food and beverage industry have fueled the growth of PLCs in the domain.

Programmable Logic Controller (PLC) Industry Overview

The programmable logic controller (PLC) market is moderately fragmented, with major players such as ABB Ltd, Mitsubishi Electric Corporation, Schneider Electric SE, Rockwell Automation Inc., and Siemens AG. Players in the market are adopting strategies like partnerships, mergers, and acquisitions to enhance their product offerings and gain sustainable competitive advantage.

  • December 2023: Mitsubishi Electric launched a new IIoT-ready high-performance PLC. The latest MELSEC FX5S PLC is designed to support businesses on their digital transformation journey, offering a cost-effective, easy-to-use control solution. The newest addition to the MELSEC iQ-F series of compact, high-performance PLCs is ideal for simple, straightforward food, beverage, water, and machining applications. It offers Industrial Internet of Things (IIoT) functions for practical, entry-level industrial automation applications.
  • July 2023: Siemens launched a complete virtual programmable logic controller. The Simatic S7-1500V expands the company's existing Simatic portfolio to special market requirements, including virtual hosting of PLC computing. According to the company, Simatic S7-1500V is part of Industrial Operations X, which consistently focuses on integrating IT and software capabilities into the automation landscape.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

  • 4.1 Market Overview
  • 4.2 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.2.1 Bargaining Power of Suppliers
    • 4.2.2 Bargaining Power of Buyers
    • 4.2.3 Threat of New Entrants
    • 4.2.4 Threat of Substitutes
    • 4.2.5 Intensity of Competitive Rivalry
  • 4.3 Impact of Macroeconomic Trends on the Market

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Increased Adoption of Automation Systems
    • 5.1.2 Ease of Use and Familiarity with PLC Programming to Sustain Growth
  • 5.2 Market Restraints
    • 5.2.1 Demand for Customization of Products and Gradual Shift from Batch to Continuous Processing in the Discrete Industries
    • 5.2.2 Increase in Adoption of Distributed Control Systems (DCS), with Enhanced Safety and Advanced Control Capabilities

6 MARKET SEGMENTATION

  • 6.1 By Type
    • 6.1.1 Hardware and Software
      • 6.1.1.1 Large PLC
      • 6.1.1.2 Nano PLC
      • 6.1.1.3 Small PLC
      • 6.1.1.4 Medium PLC
      • 6.1.1.5 Other Types
    • 6.1.2 Services
  • 6.2 By End-user Industry
    • 6.2.1 Food, Tobacco, and Beverage
    • 6.2.2 Automotive
    • 6.2.3 Chemical and Petrochemical
    • 6.2.4 Energy and Utilities
    • 6.2.5 Pulp and Paper
    • 6.2.6 Oil and Gas
    • 6.2.7 Water and Wastewater Treatment
    • 6.2.8 Pharmaceutical
    • 6.2.9 Other End-user Industries
  • 6.3 By Geography
    • 6.3.1 North America
      • 6.3.1.1 United States
      • 6.3.1.2 Canada
    • 6.3.2 Europe
      • 6.3.2.1 United Kingdom
      • 6.3.2.2 Germany
      • 6.3.2.3 France
      • 6.3.2.4 Rest of Europe
    • 6.3.3 Asia-Pacific
      • 6.3.3.1 China
      • 6.3.3.2 India
      • 6.3.3.3 Japan
      • 6.3.3.4 Rest of Asia-Pacific
    • 6.3.4 Latin America
    • 6.3.5 Middle East and Africa

7 COMPETITIVE LANDSCAPE

  • 7.1 Company Profiles
    • 7.1.1 ABB Ltd
    • 7.1.2 Mitsubishi Electric Corporation
    • 7.1.3 Schneider Electric SE
    • 7.1.4 Rockwell Automation Inc.
    • 7.1.5 Siemens AG
    • 7.1.6 Honeywell International Inc.
    • 7.1.7 Omron Corporation
    • 7.1.8 Panasonic Corporation
    • 7.1.9 Robert Bosch GmbH
    • 7.1.10 Emerson Electric Co.
    • 7.1.11 Hitachi Ltd
    • 7.1.12 Toshiba International Corporation

8 INVESTMENT ANALYSIS

9 FUTURE OF THE MARKET