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市场调查报告书
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1626339

日本工厂自动化与工业控制设备：市场占有率分析、产业趋势、统计、成长预测（2025-2030）

Japan Factory Automation and Industrial Controls - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)
出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3个工作天内

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简介目录

日本工厂自动化和工业控制设备市场预计在预测期内复合年增长率为 11%

日本工厂自动化与工业控制-市场-IMG1

主要亮点

  • 自动化製造流程具有多种优势，包括更轻鬆的监控、减少废弃物和提高生产速度。该技术透过标准化来提高质量，为客户提供准时、廉价且可靠的产品。
  • 连接工业设备和机械并获取即时资料在 PLC 系统、SCADA、HMI 和提供可视化的软体的采用中发挥了关键作用。
  • 工业 4.0 和物联网 (IIOT) 是整个物流链开发、生产和管理的新技术方法的核心，被称为智慧工厂自动化，其中机器和设备通过互联网连接。
  • 此外，由于工业4.0 和物联网(IoT) 的普及，製造业发生了巨大转变，正在推动企业变得敏捷和智能，利用透过自动化补充和增强人力的技术来推动生产，并减少因流程而导致的工业事故。
  • 根据 Zebra 最新的製造愿景研究，基于物联网和 RFID 的智慧资产追踪解决方案预计到 2022 年将取代基于电子表格的传统方法。根据工业IoT(IIoT) 公司 Microsoft 的一项研究，85% 的公司至少拥有一个 IIoT 用例计划。这一数字预计还会增加，94% 的受访者表示他们将在 2021 年之前实施 IIoT 策略。
  • 此外，日本是向自动化工业经济转型的先驱。产业4.0版本正在以更快的速度被采用。日本已发展成为工厂自动化产品的製造地，供应其他亚太市场。众多汽车製造商、电子产品製造商和食品工业的存在也使日本成为一个重要的市场。
  • COVID-19的爆发给日本製造业带来了许多挑战。 COVID-19 大流行导致消费行为行为发生重大变化，预计将导致自动化和虚拟程度的提高。我们预计智慧工厂和办公室将会增加，目前需要人工监督的关键功能可以远端监控，或至少需要更少的人员。因此，预计市场在预测期内将会成长。为因应以COVID-19为代表的全球景气衰退，日本工厂自动化市场在2020年上半年受到供给面和需求面的双重影响。
  • 智慧工厂倡议帮助製造业克服了 COVID-19 的挑战，导致员工人数减少、某些产品销量减少、社交距离以及最终用户行业（主要是製造业和汽车业）的大多数公司 由于保持运营的能力。限製而关闭生产基地使我们能够解决诸如降低营运成本的巨大压力等问题。

日本工厂自动化及工业控制设备市场趋势

分散式控制系统预计将经历显着的市场成长

  • 分散式控制系统 (DCS) 是一种以流程为导向的平台，依赖互连的感测器、致动器、控制器和终端的网络，作为设施生产营运的集中主控制器。因此，DCS 专注于製程控制和监控，为设备操作员提供所有设备操作的单一视图。 DCS 在封闭回路型控制平台上运行，能够实施先进的製程自动化策略。因此，DCS适合控制单一设施或工厂的操作。此外，DCS 对于最大限度地提高设施日常营运流程的可见性至关重要。
  • 控制架构包括监督级控制，监督多个负责控製局部製程细节的整合子系统。这些子系统连接到感测器和致动器，并利用设定点控制来控制工厂内的物料流。
  • DCS 系统的主要优势之一是工作站、分散式控制器和其他计算元件之间的数位通讯遵循P2P存取的原则。这些先决条件正在推动 DCS 的采用。这些系统降低了操作复杂性、计划风险，并提供了诸如在要求苛刻的应用中实现敏捷製造的灵活性等功能。 DCS 整合各种工厂製程控制（例如PLC、涡轮机械控制、安全系统、第三方控制）以及其他工厂製程控制（例如热交换器、给水加热器和水质）的能力进一步推动了DCS 在工业领域的采用。
  • 随着日本能源需求的增加，人们对在未来 15 至 20 年内建造新发电厂的兴趣日益浓厚。因此，核能工业面临提供高建设量的挑战。应对这项挑战的关键策略是采用先进的核能发电厂设计，实现模组化建造、高标准标准化、非能动安全功能、减少零件数量并缩短竞标到施工时间。反过来，这为所研究市场的成长提供了有利可图的机会。
  • 核能发电厂、化工厂、石化厂和冶金厂越来越多地使用分散式控制系统，以最大程度地减少故障排除、缩短工程时间并提高效率。预计这一趋势将显着推动所研究市场的成长。
  • 分散式控制系统为管理维持工厂安全高效运作所需的功能提供了有效的解决方案，但它们并没有满足工业领域数位技术的出现所带来的期望。日本利用工业物联网技术的智慧仪器和感测器等发展正在改变控制和资料存取的可能性，但将它们整合到分散式控制系统中的难度可能意味着其最大潜力在很大程度上仍未实现。因此，非常需要创新且敏捷的 DCS，同时不影响其可靠、安全地控制和协调大量本地生产资产的主要作用。

工业机器人预计将占据主要市场占有率

  • 日本是机器人和工厂自动化系统生产的主要企业。日本拥有发达的机器人产业和自动化技术，是世界上在生产过程中采用机器人和自动化技术领先的国家之一。日本统计局预计，2024年日本机器人产业销售额预计将达163.5亿美元，高于2018年的101.8亿美元。
  • 日本目前在机器人技术领域的领先地位建立在製造业技术领先地位的悠久历史之上。日本自动化公司目前正受益于其产品需求的强劲成长。
  • 随着整个经济领域需求的增加，产品製造商正在转向机器人来自动化一些重复性流程。由于智慧工厂系统的日益普及，过去十年工业机器人市场的需求量很大。这些机器人发挥着重要作用。
  • 最新的工业革命工业 4.0 推动了协作机器人和人工智慧机器人等新技术的发展，使企业能够利用机器人来简化许多流程、提高效率并消除错误。职场安全的改善和生产能力的提高正在推动产业进一步投资机器人系统。
  • 此外，工业机器人在不牺牲品质的情况下变得更小、更便宜，这使其成为对最终用户行业的主要企业有吸引力的市场。然而，增加投资金额也可能阻碍市场成长。日本对工业机器人的需求激增是由于与COVID-19相关的停工和传统产业升级造成的劳动力短缺所引发的。

日本工厂自动化及工控设备产业概况

日本工厂自动化和工业控制设备市场是一个适度整合的市场，多家公司各自拥有少量的市场力量。工业 4.0 和区域数位化努力为工业机器人市场提供了利润丰厚的机会。

  • 2022年3月－三菱电机公司宣布，在爱知县尾张旭市收购了42,000平方公尺的土地，并将于2025年4月开始建立新的生产基地，用于製造FA（工厂自动化）控制系统产品。新工厂将采用包括5G通讯在内的多项先进技术，让机器、自动导引运输车（AGV）和工人在製造业务过程中同时连接。同时，整个工厂即时高速收集资料，为基于人工智慧的分析提供生产週期各个方面的资料集，从而实现灵活、安全的生产环境。
  • 2022 年 2 月Yamaha公布了支持其工厂自动化销售网路的倡议。Yamaha Motor Co, Ltd.机器人工厂自动化部门在线上召开了2022年机构会议。它为经销商推出了一个新的线上门户，透过提供对零件和配置资讯的轻鬆存取来加速解决方案整合和客户支援。此外，Yamaha工业机器人的主网站将提供有关机器人配置、编程和操作的额外帮助，并将添加追踪等功能。

其他好处：

  • Excel 格式的市场预测 (ME) 表
  • 3 个月分析师支持

目录

第一章简介

  • 研究成果
  • 研究场所

第二章调查方法

第三章执行摘要

第四章市场洞察

  • 市场概况
  • 产业价值链分析
  • 产业吸引力－波特五力分析
    • 供应商的议价能力
    • 消费者议价能力
    • 新进入者的威胁
    • 替代品的威胁
    • 竞争公司之间的敌对关係
  • 评估 COVID-19 对产业的影响

第五章市场动态

  • 市场驱动因素
    • 启动严格的节能标准并促进本地生产？
  • 市场挑战
    • 贸易紧张局势与货币政策收紧
  • 技术简介

第六章 市场细分

  • 按类型
    • 工业控制系统
      • 集散控制系统（DCS）
      • 可程式逻辑控制器（PLC）
      • 监控/资料采集 (SCADA)
      • 产品生命週期管理 (PLM)
      • 製造执行系统（MES）
      • 人机介面 (HMI)
      • 其他工业控制系统
    • 透过现场设备
      • 机器视觉
      • 工业机器人
      • 感测器和发射器
      • 马达和驱动器
      • 安全系统
      • 其他现场设备
  • 按最终用户产业
    • 石油和天然气
    • 化学/石化
    • 电力/公共产业
    • 饮食
    • 汽车/交通
    • 其他最终用户产业

第七章 竞争格局

  • 公司简介
    • Schneider Electric SE
    • Rockwell Automation Inc.
    • Honeywell International Inc.
    • Emerson Electric Company
    • ABB Ltd
    • Mitsubishi Electric Corporation
    • Siemens AG
    • Omron Corporation
    • Yokogawa Electric Corporation
    • Yasakawa Electric Corporation
    • Fanuc Corporation
    • Nidec Corporation
    • Fuji Electric Co. Ltd.
    • Seiko Epson Corporation
    • Shibaura Machine CO

第八章投资分析

第9章市场的未来

简介目录
Product Code: 47842

The Japan Factory Automation and Industrial Controls Market is expected to register a CAGR of 11% during the forecast period.

Japan Factory Automation and Industrial Controls - Market - IMG1

Key Highlights

  • Automation of manufacturing processes has presented several benefits like effortless monitoring, waste reduction, and production speed. This technology offers customers improved quality with standardization and reliable products within time and at a cheaper cost.
  • Connecting the industrial equipment & machinery and acquiring real-time data have played a critical role in the adoption of PLC systems, SCADA, HMI, and software that offer visualization; thus, enabling decreasing the faults in the product, scheduling maintenance, reducing downtime, and switching from being in the reactive state to predictive and prescriptive stages for decision-making.
  • The Industrial 4.0 and the Industrial Internet of Things (IIOT) are at the center of new technological approaches for the development, production, and management of the entire logistics chain, otherwise known as smart factory automation, and are dominating trends in the industrial sector, with machinery and devices being connected via the internet.
  • Moreover, massive shifts in manufacturing due to industry 4.0 and the acceptance of IoT require enterprises to adopt agile, smarter, and innovative ways to advance production with technologies that complement and augment human labor with automation and reduce industrial accidents caused by process failure.
  • According to Zebra's latest Manufacturing Vision Study, smart asset tracking solutions based on IoT and RFID are envisioned to overtake traditional, spreadsheet-based methods by 2022. A study by Industrial IoT (IIoT) company, Microsoft Corporation, established that 85% of companies have at least one IIoT use case project. This number is foreseen to increase, as 94% of respondents said they would implement IIoT strategies by 2021.
  • Further, Japan has been a pioneer in transforming into an automated industrial economy. The Industrial version 4.0 is being adopted at a faster pace. The country has materialized as a manufacturing hub for factory automation products and supplies them to other Asian-Pacific regional markets. Also, the presence of multiple automobile manufacturers, the electronic products manufacturing industry, food processing industry makes Japan an important market.
  • The COVID-19 pandemic posed many challenges for the manufacturing industry in Japan. The profound change in consumer behavior because of the COVID-19 pandemic is expected to lead to more automation and virtualization. Smart factories and offices are expected to increase, allowing critical functions that currently need to be overseen in person to be monitored remotely or, at a minimum, by fewer people. Hence, the market is predicted to grow during the forecast period. Following the global economic recession led by COVID-19, the factory automation market in Japan noticed a mixed impact from the supply side and a positive effect from the demand side in 1st half of 2020.
  • Smart factory initiatives have helped manufacturers to overcome COVID-19 challenges and address issues such as workforce reductions, drops in sales for some specific products, social distancing, and extreme pressure to cut operational costs since most enterprises operating in the end-user industries (majorly manufacturing, automotive) had shuttered down their production sites due to lockdown restrictions.

Japan Factory Automation & Industrial Controls Market Trends

Distributed Control Systems are Expected to Witness a Significant Market Growth

  • Distributed Control Systems (DCS) are process-oriented platforms that rely on a network of interconnected sensors, actuators, and controllers, terminals to act as a centralized master controller for a facility's production operations. Resultantly, a DCS focuses on controlling and monitoring processes and allowing facility operators to see all facility operations in one place. DCS enables the implementation of advanced process automation strategies as it operates on a closed-loop control platform. Thus, DCS is suitable for controlling operations at a single facility or factory. Further, a DCS is crucial for maximizing the visibility of a facility's everyday operational processes.
  • The control architecture includes a supervisory level of control, overseeing multiply-integrated sub-systems, responsible for controlling the details of a localized process. They are connected to sensors and actuators and utilize setpoint control to control material flow through the plant.
  • One of the important benefits of the DCS systems is that the digital communication between workstations, distributed controllers, and other computing elements follows the peer-to-peer access principle. These prerequisites have driven the adoption of DCS, as these systems provide lower operational complexity, project risk, and functionalities like flexibility for agile manufacturing in highly-demanding applications. The ability of DCS to integrate PLCs, turbomachinery controls, safety systems, third-party controls, and various other plant process controls for heat exchangers, feedwater heaters, and water quality, among others, further drives the adoption of DCS in the energy sector.
  • With Japan's growing demand for energy, the interest in constructing new power plants over the next 15 to 20 years has increased. This has challenged the nuclear industry to provide a high construction volume. A key strategy to meet this challenge is developing an advanced nuclear power plant design that allows for modular construction, a high level of standardization, passive safety features, a reduced number of components, and a short bid-to-build time. Resultantly, it offers lucrative opportunities for the growth of the studied market.
  • There is also an increase in the usage of Distributed Control systems in nuclear power plants, chemical, petrochemical, metallurgical plants, etc., due to minimal troubleshooting requirements, engineering time, enhanced efficiency, etc. This trend is anticipated to drive the growth of the studied market significantly.
  • While Distributed Control Systems have delivered an efficient solution for managing the functions required to keep plants operating safely and efficiently, they are struggling to meet the expectations stemming from the emergence of digital technologies in the industrial space. While developments in Japan like smart instrumentation and sensors utilizing IIoT technologies are transforming possibilities for control and access to data, the hardships of integrating them into Distributed Control Systems have meant that, in some cases, their highest potential has remained predominantly unrealized. Therefore, there is a massive demand for innovative and agile DCS without compromising their primary role of reliably and safely controlling and coordinating large numbers of regional production assets.

Industrial Robots are Anticipated to Hold a Major Market Share

  • Japan is a major player in the production of robots and factory automation systems. With its well-developed robotic sector and automation technologies, Japan is one of the leading countries to employ robotics and automation in production processes globally. According to the Statistics Bureau of Japan, the industry revenue of robots in the country is likely to reach USD 16.35 billion in 2024 from USD 10.18 billion in 2018.
  • Japan's current leadership in robotics was built on a long history of technological leadership in manufacturing. Currently, Japanese automation companies are benefiting from strong growth in demand for their products.
  • With increased demand across economies, product manufacturers are adopting robots to automate some of the repetitive processes. The industrial robot market has witnessed a huge demand over the past decade, owing to the rising adoption of smart factory systems. These robots play a crucial part.
  • Industry 4.0, the most recent industrial revolution, has fueled the evolution of new technologies, like collaborative robots, AI-enabled robots, etc., and has facilitated enterprises to utilize robots to streamline many processes, improve efficiency, and eliminate errors. Augmented workplace safety and improved production capabilities have further driven industries to invest in robotic systems.
  • Additionally, industrial robots are becoming smaller and cheaper without compromising quality; the market is becoming attractive for key players in several end-user industries. However, higher investments may hamper the growth of the market. The upsurge in demand for industrial robots in Japan was triggered by a shortage of workers who remained off duty because of COVID-19-related lockdowns and an upgrade of traditional industries.

Japan Factory Automation & Industrial Controls Industry Overview

The Japan Factory Automation and Industrial Control Market is a moderately consolidated market with several firms in the market, each having a small level of market dominance. Industry 4.0 and digitalization initiatives across regions provide lucrative opportunities in the industrial robots market.

  • March 2022 - Mitsubishi Electric Corporation announced that it had acquired 42,000 square meters of land in OwariasahiCity, Aichi Prefecture, Japan, to establish a new production site to manufacture factory automation (FA) control system products from April 2025. The new factory would employ numerous advanced technologies like 5G communication, permitting simultaneous connection of machines, automatic guided vehicles (AGVs), and human workers as they perform their manufacturing duties. In parallel, real-time and high-speed data acquisition throughout the factory will deliver data sets on all facets of the production cycle for Artificial Intelligence based analysis to realize a flexible and safe production environment.
  • February 2022 - Yamaha Revealed Initiatives to Support Factory-automation Sales Network. Yamaha Motor Robotics Factory Automation section has held its 2022 annual distributor meeting online. Among new initiatives revealed during the meeting, a new online portal for agents was introduced that accelerates solution integration and customer support by easing access to parts and setup information. In addition, the main Yamaha industrial robots website is claimed to provide extra help to configure, program, and operate the robots and add capabilities like tracking.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Deliverables
  • 1.2 Study Assumptions

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

  • 4.1 Market Overview
  • 4.2 Industry Value Chain Analysis
  • 4.3 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.3.1 Bargaining Power of Suppliers
    • 4.3.2 Bargaining Power of Consumers
    • 4.3.3 Threat of New Entrants
    • 4.3.4 Threat of Substitutes
    • 4.3.5 Intensity of Competitive Rivalry
  • 4.4 Assessment of Impact of Covid-19 on the Industry

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Launch of Stringent Energy Conservation Standards and Drive for Local Manufacturing?
  • 5.2 Market Challenges
    • 5.2.1 Trade Tensions and Monetary Policy Tightening
  • 5.3 Technology Snapshot

6 MARKET SEGMENTATION

  • 6.1 By Type
    • 6.1.1 Industrial Control Systems
      • 6.1.1.1 Distributed Control System (DCS)
      • 6.1.1.2 Programable Logic Controller (PLC)
      • 6.1.1.3 Supervisory Control and Data Acquisition (SCADA)
      • 6.1.1.4 Product Lifecycle Management (PLM)
      • 6.1.1.5 Manufacturing Execution System (MES)
      • 6.1.1.6 Human Machine Interface (HMI)
      • 6.1.1.7 Other Industrial Control Systems
    • 6.1.2 Field Devices
      • 6.1.2.1 Machine Vision
      • 6.1.2.2 Industrial Robotics
      • 6.1.2.3 Sensors and Transmitters
      • 6.1.2.4 Motors and Drives
      • 6.1.2.5 Safety Systems
      • 6.1.2.6 Other Field Devices
  • 6.2 By End-user Industry
    • 6.2.1 Oil and Gas
    • 6.2.2 Chemical and Petrochemical
    • 6.2.3 Power and Utilities
    • 6.2.4 Food and Beverage
    • 6.2.5 Automotive and Transportation
    • 6.2.6 Other End-user Industries

7 COMPETITIVE LANDSCAPE

  • 7.1 Company Profiles
    • 7.1.1 Schneider Electric SE
    • 7.1.2 Rockwell Automation Inc.
    • 7.1.3 Honeywell International Inc.
    • 7.1.4 Emerson Electric Company
    • 7.1.5 ABB Ltd
    • 7.1.6 Mitsubishi Electric Corporation
    • 7.1.7 Siemens AG
    • 7.1.8 Omron Corporation
    • 7.1.9 Yokogawa Electric Corporation
    • 7.1.10 Yasakawa Electric Corporation
    • 7.1.11 Fanuc Corporation
    • 7.1.12 Nidec Corporation
    • 7.1.13 Fuji Electric Co. Ltd.
    • 7.1.14 Seiko Epson Corporation
    • 7.1.15 Shibaura Machine CO

8 INVESTMENT ANALYSIS

9 FUTURE OF THE MARKET