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市场调查报告书
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1685744

可程式逻辑控制器（PLC）：市场占有率分析、产业趋势与统计、成长预测（2025-2030）

Programmable Logic Controller (PLC) - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)
出版日期: | 出版商: Mordor Intelligence | 英文 161 Pages | 商品交期: 2-3个工作天内

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简介目录

可程式逻辑控制器市场规模预计在 2025 年为 127.3 亿美元，预计到 2030 年将达到 157.7 亿美元，预测期内（2025-2030 年）的复合年增长率为 4.37%。

可程式逻辑控制器（PLC）-市场-IMG1

由于对自动化的需求不断增加以满足生产目标和提高产品质量，市场正在经历显着增长。这是因为 PLC 可以精确控制製造参数，确保生产的一致性和遵守品质标准。

主要亮点

  • 市场研究很大程度受到工业产出和电脑及软体投资的影响。传统上，PLC 系统一直是流程和单一工厂自动化的基础。各个工业领域对工业 4.0 的采用日益增加，进一步推动了市场的成长。离散製造业中 PLC 的一个显着成长指标是汽车製造业以及电气和电子产业中机器人的应用日益增多。
  • 由于机器人是 PLC 的主要用户之一，预计市场将从全球工业机器人安装量的增加中受益匪浅。近年来，由于智慧工厂系统的普及，工业机器人的需求很大。据国际机器人联合会 (IFR) 称，美国製造公司正在大力投资自动化。 2023年工业机器人安装总量将成长12%，达到44,303台。
  • 另一个主要的市场趋势是整合解决方案和设备的采用日益增多，例如在 HMI 和 SCADA 等工业控制设备中嵌入 PLC。这种整合提高了工厂运作的效率和可视性，同时减少了中央控制设备的工作量。
  • 将 PLC、运动控制和 HMI 程式整合到单一环境中是预期在预测期内将会发展的趋势。我们预计，在同一机架中整合 HMI 处理器和 PLC 的需求将显着增加，其中监视器要么包含在套件中，要么作为外部选项提供。
  • 产品客製化需求的不断增长以及离散製造业从批量处理向连续处理的转变，对 PLC 市场提出了重大挑战。灵活性的提高、与先进技术的整合、扩充性和成本压力正在推动製造商探索更先进的自动化解决方案，包括 DCS、SCADA、工业用电脑和云端基础的系统。虽然 PLC 在许多应用中仍然必不可少，但它们在处理这些不断变化的环境中的动态、即时、大规模流程方面的局限性促使各行各业寻求具有更高适应性、扩充性和效率的替代方案。
  • 经济成长，尤其是製造业和工业领域的成长，正在推动对各种类型 PLC 的需求。随着经济扩张和产业现代化，对自动化解决方案的需求日益增长，以使这些行业更有效率、更有生产力和更具竞争力。

可程式逻辑控制器（PLC）市场趋势

汽车产业是成长最快的最终用户

  • PLC 可用于各种汽车製造应用，包括组装、喷漆和焊接。 PLC 控制生产线上材料和零件的移动，确保高效运作。这表明，随着全球汽车製造业的成长，对 PLC 系统的潜在需求也在不断增长。随着科技的发展，PLC 在汽车製造业的潜力将会不断扩大。人工智慧 (AI)、物联网 (IoT) 与 PLC 的结合为智慧工厂铺平了道路。这些工厂可以即时监控和优化生产，从而提高生产效率。例如，配备感测器的机器可以收集性能资料并进行必要的调整以提高产量。
  • 汽车业在产品应用方面PLC应用较多，且以中型PLC最多。某种形式的 PLC 最常见于旧电动车的处理等应用。此外，由于机器视觉、协作机器人、无人驾驶/自动驾驶汽车的人工智慧以及物联网联网汽车的认知运算等新技术，汽车产业的 PLC 市场预计将进一步扩大。此外，许多汽车製造商正在研究区域扩建电动车工厂，进一步推动市场发展。预计这将支持对智慧工厂的需求并为市场供应商创造成长机会。
  • 例如，2023年10月，现代汽车宣布计划在美国建造第一家电动车工厂，目标是在2025年开始生产。这将有助于汽车製造业在市场上的扩张，并由于其在工厂自动化中的应用而产生对PLC系统的需求。
  • 管理多个自动化控制点的製造商越来越多地选择集中管理，以获得更高的可视性和安全性。预计这一趋势将推动市场对先进 PLC 解决方案的需求。
  • 例如，2024年5月，福特汽车宣布计画部署西门子自动化系统，以实现工厂集中控制。此创新解决方案将硬体可程式逻辑控制器 (PLC)、传统人机介面和边缘设备的功能整合到软体主导的平台中。透过将互联网技术 (IT) 工作流程整合到营运技术 (OT) 环境中，该系统简化了操作，突显了 PLC 解决方案的技术进步并提高了市场采用率。
  • 电动车（EV）的大幅成长将推动市场需求。 PLC 对于控制电动车生产设施中执行焊接、喷漆、物料输送和组装的各种机器人系统、输送机和机器至关重要。国际能源总署预测，2023年中国将成为亚太地区电动车销量最多的国家，销量将超过800万辆。
  • 因此，在汽车製造业引入 PLC 可以提高生产力和质量，同时最大限度地减少停机时间。透过自动化流程，製造商可以提高生产力，同时减少出错的机会，从而支持未来研究市场的成长。

亚太地区实现强劲成长

  • 中国正在推动工业自动化，特别是在製造业、汽车业、电子业和化学工业，因此采用 PLC 至关重要。中国政府已推出「中国製造2025」等倡议，旨在透过自动化和智慧技术实现製造业的现代化。这导致对 PLC 系统的投资增加，以提高效率、减少人为错误并提高生产线的灵活性。到2023年，自主移动机器人（AMR）和自动导引运输车（AGV）的销售将达到14万台。
  • 中国最近宣布了多项产业政策，以推动先进製造业的发展。这些指南将支持中国实现未来二十五年成为高科技强国的目标。例如，中国政府正在透过一系列旨在推动国家製造业转型的指令，推动下一代无线技术的工业应用。
  • 国际机器人联合会（IFR）表示，对工业机器人的巨额投资帮助中国在机器人密度方面首次超过美国。运作工业机器人与製造业工人的比例达到每万名员工322台机器人。这个国家在每年引进的机器人数量方面位居世界第一，并且在过去几年中也一直保持着机器人运作数量最多的国家。
  • 中国目前占全球工业机器人安装基数（IFR）的近四分之一，该国成长最快的垂直市场预计将推动机器人在一系列垂直领域的应用。此外，武汉大学品质发展策略研究所预测，到2025年，中国将有近5%的劳动力被机器和机器人取代。预计此类投资将在预测期内推动 PLC 市场的发展。
  • 在「印度製造」等倡议的推动下，印度製造业越来越多地采用自动化来提高生产力、品质和竞争力。汽车、电子、纺织、食品饮料等行业正在投资基于 PLC 的自动化系统，以简化业务并减少人工干预，从而导致对 PLC 的需求增加。
  • 根据 IBEF 估计，到 2025 年，印度电动车 (EV) 市场规模将达到 70.9 亿美元（5,000 亿印度卢比）。 CEEW 能源金融中心的一项研究表明，到 2030 年，电动车将为印度带来 2,060 亿美元的商机。这将需要在汽车製造和充电基础设施方面投资 1800 亿美元。
  • 日本是工业自动化领域的重要参与者，汽车、电子和製造等产业越来越多地采用智慧工厂解决方案。 PLC 对于生产流程自动化、提高效率和降低营运成本至关重要。 「倡议正在鼓励更多地采用 PLC 来实现智慧製造系统。

可程式逻辑控制器（PLC）产业概况

竞争取决于影响市场的因素，例如品牌识别、强大的竞争策略和透明度。在这个市场中，由于买家寻求更有效的解决方案来优化他们的流程，创新提供了可持续的竞争优势。

该市场由一些历史较悠久、信誉卓着的公司组成，这些公司在改进产品技术方面投入了大量资金。供应商包括 ABB、西门子和艾默生电气。新公司进入市场需要高水准的广告。但对于产业主要企业来说，这是显而易见的。每家公司都可以透过强有力的竞争策略（如技术联盟、大量的研发投资和收购）来维持自身生存。

ABB 有限公司、罗克韦尔自动化公司、霍尼韦尔国际公司和三菱电机公司等现有供应商的存在对新进入者构成了较高的进入门槛，因为他们占据了很大的市场份额，并且拥有广泛的分销渠道。

其他福利：

  • Excel 格式的市场预测 (ME) 表
  • 3个月的分析师支持

目录

第一章 引言

  • 研究假设和市场定义
  • 研究范围

第二章调查方法

第三章执行摘要

第四章 市场洞察

  • 市场概览
  • 产业吸引力－波特五力分析
    • 新进入者的威胁
    • 买家/消费者的议价能力
    • 供应商的议价能力
    • 替代品的威胁
    • 竞争对手之间的竞争强度
  • 宏观经济趋势对市场的影响

第五章市场动态

  • 市场驱动因素
    • 自动化系统的采用日益增多
    • PLC 程式设计的易用性和熟悉度支援成长
  • 市场限制
    • 离散製造业产品客製化需求及由批量向连续加工的逐步转变
    • 分散式控制系统 (DCS) 的采用率不断提高，安全性和控制能力均增强

第六章市场区隔

  • 按类型
    • 硬体和软体
      • 大型PLC
      • 奈米PLC
      • 小型PLC
      • 中型PLC
      • 其他类型
    • 按服务
  • 按最终用户产业
    • 食品、烟草、食物和饮料
    • 车
    • 化工和石化
    • 能源与公共产业
    • 纸浆和造纸
    • 石油和天然气
    • 用水和污水处理
    • 製药
    • 其他最终用户产业
  • 按地区
    • 北美洲
      • 美国
      • 加拿大
    • 欧洲
      • 英国
      • 德国
      • 法国
    • 亚洲
      • 中国
      • 印度
      • 日本
    • 澳洲和纽西兰
    • 拉丁美洲
    • 中东和非洲

第七章竞争格局

  • 公司简介
    • ABB Ltd
    • Mitsubishi Electric Corporation
    • Schneider Electric SE
    • Rockwell Automation Inc.
    • Siemens AG
    • Honeywell International Inc.
    • Omron Corporation
    • Panasonic Corporation
    • Robert Bosch GmbH
    • Emerson Electric Co.
    • Hitachi Ltd
    • Toshiba International Corporation

第八章投资分析

第九章：市场的未来

简介目录
Product Code: 46889

The Programmable Logic Controller Market size is estimated at USD 12.73 billion in 2025, and is expected to reach USD 15.77 billion by 2030, at a CAGR of 4.37% during the forecast period (2025-2030).

Programmable Logic Controller (PLC) - Market - IMG1

The market is experiencing significant growth due to the increasing demand for automation to meet production goals and enhance product quality. The need for higher production volumes without compromising quality standards also drives this demand, as PLCs enable precise control over manufacturing parameters, ensuring consistent output and adherence to quality benchmarks.

Key Highlights

  • The market studied is significantly influenced by industrial output and investments in computers and software. PLC systems have traditionally served as the foundation of process and discrete factory automation. The increasing adoption of Industry 4.0 across various industrial sectors has further driven market growth. A notable growth indicator for PLCs in discrete manufacturing is the increased deployment of robots in the automotive manufacturing, electrical, and electronics industries.
  • With robots being one of the key users of PLCs, the market is expected to benefit significantly from the growth of global industrial robot installations. Industrial robots have witnessed a huge demand in recent years due to the rising adoption of smart factory systems. According to the International Robotics Federation (IFR), manufacturing companies in the United States have invested heavily in automation. The number of total industrial robots installed increased by 12% and reached 44,303 units in 2023.
  • Another major trend in the market is the growing adoption of integrated solutions and devices, such as embedding PLCs with industrial controls such as HMIs or SCADA. These integrations improve efficacy and visibility in factory operations while reducing the workload on central controllers.
  • The integration of PLC, motion control, and HMI programming into a single environment is a trend expected to advance over the forecast period. The demand for combining HMI processors and PLCs into the same rack, with a monitor included in the package or offered as an external option, is projected to increase significantly.
  • The growing demand for product customization and the shift from batch to continuous processing in discrete industries are creating significant challenges for the PLC market. Factors such as greater flexibility, integration with advanced technologies, scalability, and cost pressures are pushing manufacturers to explore more advanced automation solutions like DCS, SCADA, industrial PCs, and cloud-based systems. While PLCs remain essential in many applications, their limitations in handling dynamic, real-time, and large-scale processes in these evolving environments drive industries to seek alternatives that offer better adaptability, scalability, and efficiency.
  • Economic growth, particularly in the manufacturing and industrial sectors, is significantly driving demand for various types of PLCs. As economies expand and industries modernize, the demand for automation solutions is increasing, enabling these industries to enhance efficiency, productivity, and competitiveness.

Programmable Logic Controller (PLC) Market Trends

Automotive Industry to be the Fastest Growing End User

  • PLCs can be used in various automotive manufacturing applications, including assembly lines, painting, and welding. They control the movement of materials and parts on the production line, ensuring efficient operations, which shows the potential demand for PLC systems in line with the growth of Automotive manufacturing worldwide. The potential for PLC in automotive manufacturing expands as technology evolves. Integrating Artificial Intelligence (AI) and the Internet of Things (IoT) with PLC paves the way for smart factories. These factories can monitor and optimize production in real-time, heightening efficiency. For instance, machines equipped with sensors can gather performance data and make necessary adjustments to enhance production.
  • The automobile industry finds many PLC applications from the product application view, and the most significant amount is medium-sized PLC. Some forms of the PLC are mostly at the electric car's former disposal in the application. Moreover, the PLC market in the automotive industry is anticipated to expand further with new technologies such as machine vision, collaborative robotics, artificial intelligence for driverless/autonomous automobiles, cognitive computing in IoT-connected cars, and more. Furthermore, many automakers are expanding their Electric Vehicle factory in the studied region, further driving the market, which would support the demand for smart factories and create a growth opportunity for the market vendors.
  • For instance, in October 2023, Hyundai planned to build its first US electric vehicle plant, with production on track for 2025. This would support the expansion of automobile manufacturing in the market and create a demand for PLC systems due to their applications in plant automation.
  • Manufacturers managing multiple automation control points increasingly opt for centralized management to boost visibility and security. This trend would drive the demand for advanced PLC solutions in the market.
  • For example, in May 2024, Ford Motors announced its plan to implement an automated system from Siemens to centralize its factory control. This innovative solution merges the capabilities of a hardware Programmable Logic Controller (PLC), a traditional Human Machine Interface, and an edge device into a unified, software-driven platform. By integrating Internet Technology (IT) workflows into Operational Technology (OT) environments, the system streamlines operations and underscores the technological strides in PLC solutions, bolstering their market adoption rate.
  • Significant Growth in Electric Vehicles (EVs) To Boost the Market Demand. PLCs are essential for controlling the various robotic systems, conveyors, and machines that perform welding, painting, material handling, and assembly in EV production facilities. According to IEA, in 2023, China experienced the most electric car sales throughout the Asia-Pacific region, with over eight million electric cars sold.
  • Therefore, deploying PLCs in automotive manufacturing results in benefits such as enhancing productivity and quality while minimizing downtime. Manufacturers can boost production rates through process automation while decreasing error probabilities, supporting the growth of the studied market in the future.

Asia-Pacific to Register Major Growth

  • China's push for industrial automation, especially in manufacturing, automotive, electronics, and chemicals, is crucial for adopting PLC. The Chinese government has launched initiatives, such as Made in China 2025, to modernize its manufacturing sector through automation and smart technologies. This has increased investments in PLC systems to improve efficiency, reduce human error, and enhance production line flexibility. In 2023, the sales volume of automated mobile robots (AMR) and automated guided vehicles (AGV) amounted to 140 thousand units.
  • China recently released multiple industrial policies as part of its advanced manufacturing drive. The guidelines support the country's objective of becoming a high-tech superpower during the next quarter-century. For instance, the Chinese government has been pushing for the industrial use of next-generation wireless technology amid a steady stream of directives focused on transforming the country's manufacturing.
  • According to the International Federation of Robotics (IFR), China's massive investment in industrial robotics has put the nation in the top ranking in terms of robot density, surpassing the United States for the first time. The ratio of operational industrial robots to workers in manufacturing reached 322 units per 10,000 employees. The nation leads in annual robot installations and has consistently boasted the most significant operational stock of robots for several years.
  • The fastest-growing vertical markets in the country are expected to facilitate robotics applications across different verticals, as China now accounts for almost a quarter of all the industrial robots installed globally (IFR). Also, the Wuhan University Institute of Quality Development Strategy predicts that by 2025, machinery and robotics will replace nearly 5% of China's workforce. Such investments are expected to drive the PLC market during the forecast period.
  • India's manufacturing sector, driven by initiatives like "Make in India," is increasingly adopting automation to enhance productivity, quality, and competitiveness. Industries such as automotive, electronics, textiles, and food and beverages are investing in PLC-based automation systems to streamline operations and reduce human intervention, which leads to increased demand for PLCs.
  • According to IBEF, India's electric vehicle (EV) market is estimated to reach USD 7.09 billion (INR 50,000 crore) by 2025. A study by the CEEW Centre for Energy Finance recognized a USD 206 billion opportunity for electric vehicles in India by 2030. This will necessitate a USD 180 billion investment in vehicle manufacturing and charging infrastructure.
  • Japan is a significant player in industrial automation, with industries like automotive, electronics, and manufacturing increasingly adopting smart factory solutions. PLCs are crucial in automating production processes, improving efficiency, and reducing operational costs. The push toward "Industry 4.0" and "Society 5.0" initiatives encourages greater adoption of PLCs to enable smart manufacturing systems.

Programmable Logic Controller (PLC) Industry Overview

Competition depends on factors affecting the market, such as brand identity, powerful competitive strategy, and degree of transparency. The market studied has a highly sustainable competitive advantage through innovation, as buyers seek more efficient solutions to optimize the process.

The market consists of long-standing established players who have significantly invested in improving product technology. Some vendors include ABB Ltd, Siemens AG, and Emerson Electric Co.. The new players entering the market require a high level of advertising. However, this is quite simple for the key players in the industry. The companies can sustain themselves through powerful competitive strategies like technological collaborations, extensive R&D investments, and acquisitions.

The presence of established vendors, such as ABB Ltd, Rockwell Automation Inc., Honeywell International Inc., and Mitsubishi Electric Corporation, pose high barriers to the entry of new players since these players occupy the majority of the market and have greater access to the distribution channels.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

  • 4.1 Market Overview
  • 4.2 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.2.1 Threat of New Entrants
    • 4.2.2 Bargaining Power of Buyers/Consumers
    • 4.2.3 Bargaining Power of Suppliers
    • 4.2.4 Threat of Substitute Products
    • 4.2.5 Intensity of Competitive Rivalry
  • 4.3 Impact of Macroeconomic Trends on the Market

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Increased Adoption of Automation Systems
    • 5.1.2 Ease of Use and Familiarity with PLC Programming to Sustain Growth
  • 5.2 Market Restraints
    • 5.2.1 Demand for Customization of Products and Gradual Shift from Batch to Continuous Processing in the Discrete Industries
    • 5.2.2 Increase in Adoption of Distributed Control Systems (DCS), with Enhanced Safety and Advanced Control Capabilities

6 MARKET SEGMENTATION

  • 6.1 By Type
    • 6.1.1 Hardware and Software
      • 6.1.1.1 Large PLC
      • 6.1.1.2 Nano PLC
      • 6.1.1.3 Small PLC
      • 6.1.1.4 Medium PLC
      • 6.1.1.5 Other Types
    • 6.1.2 Services
  • 6.2 By End-user Industry
    • 6.2.1 Food, Tobacco, and Beverage
    • 6.2.2 Automotive
    • 6.2.3 Chemical and Petrochemical
    • 6.2.4 Energy and Utilities
    • 6.2.5 Pulp and Paper
    • 6.2.6 Oil and Gas
    • 6.2.7 Water and Wastewater Treatment
    • 6.2.8 Pharmaceutical
    • 6.2.9 Other End-user Industries
  • 6.3 By Geography
    • 6.3.1 North America
      • 6.3.1.1 United States
      • 6.3.1.2 Canada
    • 6.3.2 Europe
      • 6.3.2.1 United Kingdom
      • 6.3.2.2 Germany
      • 6.3.2.3 France
    • 6.3.3 Asia
      • 6.3.3.1 China
      • 6.3.3.2 India
      • 6.3.3.3 Japan
    • 6.3.4 Australia and New Zealand
    • 6.3.5 Latin America
    • 6.3.6 Middle East and Africa

7 COMPETITIVE LANDSCAPE

  • 7.1 Company Profiles
    • 7.1.1 ABB Ltd
    • 7.1.2 Mitsubishi Electric Corporation
    • 7.1.3 Schneider Electric SE
    • 7.1.4 Rockwell Automation Inc.
    • 7.1.5 Siemens AG
    • 7.1.6 Honeywell International Inc.
    • 7.1.7 Omron Corporation
    • 7.1.8 Panasonic Corporation
    • 7.1.9 Robert Bosch GmbH
    • 7.1.10 Emerson Electric Co.
    • 7.1.11 Hitachi Ltd
    • 7.1.12 Toshiba International Corporation

8 INVESTMENT ANALYSIS

9 FUTURE OF THE MARKET