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市场调查报告书
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1687455

状态监测设备:市场占有率分析、产业趋势与统计资料、成长预测(2025-2030 年)

Condition Monitoring Equipment - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)

出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3个工作天内

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简介目录

预计预测期内状态监测设备市场复合年增长率将达到 6.66%。

状态监测设备-市场-IMG1

市场的成长是由智慧工厂的增加和可再生能源的使用日益增长所推动的。此外,振动监测系统由于支援提高生产力、透过更先进的分析减少停机时间以及减少人工检查和计划外纠正等人为干预活动而受到青睐。

任何企业的主要目标之一是延长其资产的生命週期并确保其长期有效运作。这可以透过状态监测来实现。对于机械来说,维护保养极为重要。由于许多公司都专注于提高资产利用率和生产力,因此机器状态监测是维护的重要组成部分。

由于运作设备对多种类型的错误和故障做出反应,因此透过测量振动、温度、电压、电流、压力和流量等参数来监测设备的细微和重大变化非常重要。由于其重要性,各个行业都在采取特别的措施来保护他们的机器。使用状态监测进行故障识别的主要好处包括提高人员安全性,因为它使负责人能够采取补救措施来避免或减少维修成本并提高机器安全性。

工业 4.0 的出现,加上 5G 和 3D 列印技术,预计也将增加透过低延迟讯号连接到物联网设备的机器监控产品的需求。工业 4.0 依靠自动化、机器学习和即时资料处理来实现製造工厂流程的自动化。这导致更多地使用自动化、资料分析和工业IoT等自动化製造技术来提高营运效率。

此外,工业 4.0 中预测性维护的引入为许多行业带来了巨大的前景。监控机器资料以检测和计划维修并减少停机时间是机器状态监控过程的一部分。这些进步使得分析设备性能和预测故障情况成为可能。因此,对机器状态监测认识的提高有望开闢新的商业前景。

自动化系统的高成本与有效且强大的硬体和高效的软体有关。自动化设备需要高额的资本投入来投资智慧工厂(安装、设计和建造自动化系统可能要花费数百万美元)。

此外,自动化机器比手动系统需要更多的维护(即使是灵活的自动化也比不上用途最广泛的机器:人类)。此外,工业IoT技术应用缓慢可能与维护 M2M 连接的高成本有关,因为它们与蜂窝订阅一样受到类似的重课税。这些因素也阻碍了调查市场的成长。

在新冠疫情过后,多家公司正在探索不同的产品以抢占市场占有率。例如,NSK株式会社将于2021年4月开始销售与製造用开放式软体平台「FANUC Intelligent Edge Link & Drive系统(FIELD系统)」相容的状态监控与诊断程式「ACOUS NAVI(FIELD系统)」。 ACOUS NAVI 是用于监控机械部件运作并检测或预测损坏或劣化指标的综合解决方案。

状态监测设备市场趋势

人们对可再生能源的兴趣日益浓厚,推动市场

  • 各个地区都倾向于再生能源来源,预计将进一步推动受调查的市场。近年来,可再生能源领域已启动多个新计划。根据国际能源总署预测,2022年,可再生能源发电能力预计将成长43%,达到920吉瓦以上。此外,预计太阳能将主导可再生能源发电市场,未来四年发电量将远远超过风能或水力发电。
  • 随着技术进步降低可再生能源成本以及电池储存系统竞争加剧,可再生能源市场也在成长。全球对气候变迁和 ESG 议题的兴趣日益浓厚,推动了对可再生能源应用的巨额投资。
  • 为了促进永续性和保护环境,各已开发经济体和新兴经济体的政府都在向企业部门提供补贴,转向清洁和绿色能源。有几个因素对于可再生能源产业的全球扩张至关重要。
  • 根据国际食物政策研究所(IFPRI)最近的一项研究,到2050年,撒哈拉以南非洲国家的人口预计将增加2.5倍。人口成长加上收入水准的提高预计将增加该地区对能源生产的需求。摩洛哥就是这样一个国家。摩洛哥承诺在 2030 年将再生能源在其电力结构中的比例提高到 52%,其中太阳能占 20%,风能占 20%,水力发电占 12%。
  • 此外,2021 年 6 月,摩洛哥更新了其联合国气候承诺,承诺在 2030 年将温室气体排放与正常情境相比减少 17-18%。
  • 由印度总理主持的联邦内阁已核准针对高效能太阳能电池组件的生产连结奖励计画(PLI) 计划 (Atmanirbhar Bharat),以提升印度的製造能力和出口。国家高效能光伏组件计画第一批:4,500 千万印度卢比(5.494 亿美元)第二批:19,500 千万印度卢比(23.808 亿美元)。二期将于2022年9月21日动工,预计年产能65GW。

预计北美将占据最大的市场占有率

  • 美国是全球最大、最先进的振动监测解决方案市场之一。强劲的经济、不断增加的港口运输量、不断增加的石油和天然气产量以及关键的製造业指标将推动製造业的显着增长,并推动该国对状态监测设备的需求。汽车、食品饮料、製药、航太和国防等产业是该国状态监测解决方案的最大需求来源。
  • 作为第四次工业革命的一部分,3D列印、物联网(IoT)和人工智慧(AI)等新兴技术正在迅速改变该国的製造业。新冠疫情和该国在 2050 年实现净零排放的承诺只会加速这一趋势。降低成本、提高生产力和减少碳排放是製造商采用这些技术所获得的一些好处。
  • 智慧工厂的发展是製造业进入第四次工业革命的重大机会。透过分析从工厂车间感测器收集的大量资料,即时了解您的製造资产。我们还可以提供预测性维护工具,以最大限度地减少设备停机时间。
  • 加拿大是北美领先的经济体之一,正在逐步采用工业自动化,占据了相当大的市场份额。
  • 加拿大经济正在復苏,并且已经连续几年持续成长。随着美国经济走强以及欧洲经济在衰退后重新崛起,预计未来几年製造业将表现得更好。
  • 製造业是振动监测设备的最大消费者之一。加拿大拥有福特、雪佛兰、本田和丰田营运的八家大型製造厂。此外,加拿大拥有 700 家生产汽车零件的製造商。汽车工业是该地区最重要的产业,也是製造业的最大贡献者。汽车工业是该地区最重要的产业,也是製造业的最大贡献者。

状态监测设备产业概况

状态监测设备市场集中度适中且不断成长,主要企业包括罗克韦尔自动化、艾默生电气、美捷特、通用电气和斯凯孚等。市场参与者正在采取联盟和收购等策略来加强其产品供应并获得永续的竞争优势。

2022 年 8 月,珀金埃尔默宣布已与 New Mountain Capital 达成协议,出售其分析和企业解决方案业务。

2022年7月,通用电气公司宣布计划成为三家独立的上市公司,专注于医疗保健、能源和航空。 GE的医疗保健业务将被称为GE医疗集团。 GE现有的能源组合,包括可再生能源、电力、数位和能源金融服务,将合併到GE Burnova品牌下。 GE Aerospace 将成为 GE 航空业务的名称。

2022 年 5 月,SKF 发布了 SKF Axios。该解决方案基于 SKF 和亚马逊网路服务之间的合作,旨在重塑工业机械的可靠性和预测性维护。此外,SKF 将在 2022 年汉诺威工业博览会的 AWS 展位上展出 SKF Axios。

其他福利

  • Excel 格式的市场预测 (ME) 表
  • 3个月的分析师支持

目录

第一章 引言

  • 研究假设和市场定义
  • 研究范围

第二章调查方法

第三章执行摘要

第四章 市场洞察

  • 市场概览
  • 产业吸引力-波特五力分析
    • 供应商的议价能力
    • 买家的议价能力
    • 新进入者的威胁
    • 替代品的威胁
    • 竞争对手之间的竞争强度
  • 产业价值链分析
  • COVID-19 市场影响评估

第五章市场动态

  • 市场驱动因素
    • 对智慧工厂的需求不断增加
    • 人们对使用可再生能源的兴趣日益浓厚
  • 市场挑战/限制
    • 不可预测的维护窗口

第六章市场区隔

  • 按类型
    • 硬体
      • 振动监测设备
      • 热成像设备
      • 润滑油分析仪
    • 软体
    • 服务
  • 按行业
    • 石油和天然气
    • 发电
    • 工艺与製造
    • 航太与国防
    • 汽车与运输
    • 其他最终用户产业
  • 按地区
    • 北美洲
      • 美国
      • 加拿大
    • 欧洲
      • 德国
      • 英国
      • 法国
      • 其他欧洲国家
    • 亚太地区
      • 中国
      • 日本
      • 印度
      • 其他亚太地区
    • 拉丁美洲
    • 中东和非洲

第七章竞争格局

  • 公司简介
    • Rockwell Automation Inc.
    • Emerson Electric Co.
    • Meggitt PLC
    • General Electric Company
    • SKF
    • Bruel & Kjaer Vibro GmbH
    • Teledyne FLIR LLC
    • Fluke Corporation
    • Nippon Avionics Co. Ltd.
    • Thermo Fisher Scientific Inc.
    • Perkin Elmer
    • Spectro Scientific(AMETEK INC.)
    • Parker Hannifin Corporation
    • Gastops Ltd.

第八章投资分析

第九章:市场的未来

简介目录
Product Code: 63658

The Condition Monitoring Equipment Market is expected to register a CAGR of 6.66% during the forecast period.

Condition Monitoring Equipment - Market - IMG1

The market growth is driven by an increasing number of smart factories and growing usage of renewable energy. Further, vibration monitoring systems are gaining momentum owing to their support in enhancing production, reducing downtime due to greater analytics, and reducing human-mediated activities like manual inspections and unplanned corrections.

One of the primary goals for any business is to prolong an asset's lifecycle and ensure that the asset functions efficiently for a long period. This can be accomplished using condition monitoring. Maintenance is crucial to machines. Machine condition monitoring is an important part of maintenance, and thus, many companies have been focusing more on asset utilization and increasing productivity.

As operational equipment is responsive to many types of errors and faults, it is important to monitor minor/major changes in equipment by measuring parameters like vibration, temperature, voltage, current, pressure, flow, and several others. This significance has pushed various verticals to make extra efforts to protect their machinery. The main benefit of fault identification using condition monitoring includes allowing personnel to take remedial action to avoid or reduce repair costs and increase machinery safety, thus increasing human safety.

The advent of Industry 4.0 coupled with 5G and 3D printing technology is also expected to increase the demand for machine monitoring products connected to IoT devices through low latency signals. Industry 4.0 relies on automation, machine learning, and real-time data processing to automate manufacturing plant processes. This has expanded the use of automated manufacturing technologies such as automation, data analytics, and industrial IoT to improve operational efficiencies.

Furthermore, implementing predictive maintenance in Industry 4.0 offers substantial prospects for numerous industries. Monitoring machine data to detect and plan repairs and reduce downtime is part of the machine condition monitoring process. Such progress enables the analysis of equipment performance and the prediction of breakdown scenarios. As a result, rising awareness of machine status monitoring is projected to open up new business prospects.

The high costs of automated systems are concerned with effective and robust hardware and efficient software. Automation equipment requires high capital investment to invest in the smart factory (an automated system can cost millions of dollars to install, design, and fabricate).

Also, the need for the maintenance of automated machines is more than a manual system (even flexible automation is less flexible than humans, the most versatile machines of all). Further, the sluggish adoption of Industrial IoT technologies can be linked to the higher costs of maintaining their connections, considering that M2M connections were charged with heavy taxation, similar to mobile device subscriptions. Such factors are also linked to the factors hindering the growth of the studied market.

In the post-COVID-19 pandemic scenario, several firms are developing various products to capture the market share. For instance, in April 2021, ACOUS NAVI (FIELD System), a condition monitoring and diagnostic program compatible with FANUC Intelligent Edge Link & Drive system (FIELD system), an open software platform for the manufacturing industry, was to be sold by NSK Ltd. ACOUS NAVI is a comprehensive solution for monitoring the operation of machine components and detecting or predicting indicators of damage or deterioration.

Condition Monitoring Equipment Market Trends

Increasing Focus on the use of Renewable Energy Drives the Market

  • The various regions are inclined toward renewable energy sources, which is further expected to drive the studied market. Several new projects have been initiated in renewable energy in the past few years. According to the IEA, renewable energy capacity is anticipated to expand by 43 percent or more than 920 gigawatts by 2022. Furthermore, solar energy is anticipated to dominate the renewables market, generating far more electricity in the next four years than wind and hydropower.
  • The increasing technological advancements are resulting in lower renewable energy costs, and the increasing competitiveness of battery storage systems is favorably boosting the growth of the renewable energy market. The growing global concern about climate change and ESG issues is driving massive investments in the adoption of renewable energy sources.
  • In order to promote sustainability and preserve the environment, governments in various developed and developing economies are providing subsidies to the corporate sector to shift toward clean and green energy. Several elements are important in the global expansion of the renewable energy sector.
  • According to a recent study by the IFPRI, the population of the South-Saharan countries is expected to grow 2.5 times by 2050. This population growth, coupled with the rise in income levels, is expected to increase the demand for energy generation in the region. One such country is Morocco, which has pledged to increase the renewables in its electricity mix to 52 percent by 2030, made up of 20 percent solar, 20 percent wind, and 12 percent hydro.
  • Further, in June 2021, Morocco updated its UN climate pledge with a promise to reduce its greenhouse gas emissions by 17-18 percent by 2030 compared with a business-as-usual scenario, with a stretch target of a 42-46 percent cut on the condition of receiving international support.
  • The Union Cabinet, chaired by India's Prime Minister, has approved the introduction of the Production-Linked Incentive (PLI) Program in High-Efficiency Solar PV Modules for Boosting India's Manufacturing Capabilities and Exports - Atmanirbhar Bharat. The national high-efficiency solar PV modules' program: Tranche 1: INR 4500 Crore (USD 549.4 million) Tranche 2: INR 19,500 Crore (USD 2380.8 million). The second phase launched on September 21, 2022, and it is expected to build 65 GW of annual manufacturing capacity.

North America is Expected to Hold the Largest Market Share

  • The United States is one of the world's largest and most advanced markets for vibration monitoring solutions. The strong economy, with substantial port traffic, increased oil and gas output, and key manufacturing indices, results in significant growth in manufacturing and is poised to drive the demand for condition monitoring equipment in the country. Sectors, including automotive, food and beverage, pharmaceutical, aerospace, and defense, are the largest sources of demand for condition monitoring solutions in the country.
  • New technologies such as 3D printing, the Internet of Things (IoT), and artificial intelligence (AI), among others, are rapidly transforming the country's manufacturing industry as part of the 4th Industrial Revolution. The COVID-19 pandemic and the country's commitment to net zero by 2050 have further accelerated this trend. Lower costs, increased productivity, and carbon emission reduction are some of the benefits manufacturers are reaping from the adoption of these technologies.
  • Developing smart factories provides a significant opportunity for the manufacturing industry to enter the fourth industrial revolution. The analysis of large amounts of data collected from sensors on the factory floor enables real-time visibility of manufacturing assets. It can offer tools for predictive maintenance to minimize equipment downtime.
  • Canada is one of the prominent economies in North America and is slowly adopting industrial automation to gain a considerable market share in the market studied, with multiple companies manufacturing automation systems to further the growth of the market.
  • Canada's economy is reviving, with consistent growth over the last few years. With the strengthening of the American economy and the resurfacing of the European economy post-recession, the manufacturing sector is expected to perform better in the coming years.
  • The manufacturing industry is one of the largest consumers of vibration monitoring equipment. Canada is home to eight large manufacturing plants operated by Ford, Chevrolet, Honda, and Toyota. Additionally, the country has 700 manufacturers that produce automotive parts. The automotive industry is the most significant industry in this region and contributes the most to the manufacturing sector. It is expected to positively impact the market studied.

Condition Monitoring Equipment Industry Overview

The condition monitoring equipment Market is moderately concentrated and growing with the presence of major players like Rockwell Automation Inc., Emerson Electric Co., Meggitt PLC, General Electric Company, and SKF. Players in the market are adopting strategies such as partnerships and acquisitions to enhance their product offerings and gain sustainable competitive advantage.

In August 2022, Perkin Elmer announced that it entered an agreement with New Mountain Capital to divest its Analytical and Enterprise Solutions businesses, which, upon completion, was to result in the creation of excellent opportunities for growth and strategic advancement.

In July 2022, General Electric Company announced plans to become three independent and publicly traded businesses focusing on healthcare, energy, and aviation, where new names also reflect a new beginning. GE's healthcare business will be called GE HealthCare. GE's existing portfolio of energy businesses, including Renewable Energy, Power, Digital, and Energy Financial Services, will sit together under the brand name GE Vernova. GE Aerospace will be the name of GE's aviation business.

In May 2022, SKF launched SKF Axios. This solution reinvented industrial machine reliability and predictive maintenance based on a collaboration between SKF and Amazon Web Services Inc. In addition, SKF was to display SKF Axios at the AWS booth at Hannover Messe 2022.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

  • 4.1 Market Overview
  • 4.2 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.2.1 Bargaining Power of Suppliers
    • 4.2.2 Bargaining Power of Buyers
    • 4.2.3 Threat of New Entrants
    • 4.2.4 Threat of Substitute Products
    • 4.2.5 Intensity of Competitive Rivalry
  • 4.3 Industry Value Chain Analysis
  • 4.4 Assessment of the Impact of COVID-19 on the Market

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Rise in Demand for Smart Factories
    • 5.1.2 Increasing Focus on the use of Renewable Energy
  • 5.2 Market Challenges/Restraints
    • 5.2.1 Unpredictable Maintenance Time Period

6 MARKET SEGMENTATION

  • 6.1 By Type
    • 6.1.1 Hardware
      • 6.1.1.1 Vibration Monitoring Equipment
      • 6.1.1.2 Thermography Equipment
      • 6.1.1.3 Lubricating Oil Analysis Equipment
    • 6.1.2 Software
    • 6.1.3 Services
  • 6.2 By End-user Vertical
    • 6.2.1 Oil and Gas
    • 6.2.2 Power Generation
    • 6.2.3 Process and Manufacturing
    • 6.2.4 Aerospace and Defense
    • 6.2.5 Automotive and Transportation
    • 6.2.6 Other End-user Verticals
  • 6.3 By Geography
    • 6.3.1 North America
      • 6.3.1.1 United States
      • 6.3.1.2 Canada
    • 6.3.2 Europe
      • 6.3.2.1 Germany
      • 6.3.2.2 United Kingdom
      • 6.3.2.3 France
      • 6.3.2.4 Rest of the Europe
    • 6.3.3 Asia-Pacific
      • 6.3.3.1 China
      • 6.3.3.2 Japan
      • 6.3.3.3 India
      • 6.3.3.4 Rest of the Asia-Pacific
    • 6.3.4 Latin America
    • 6.3.5 Middle East and Africa

7 COMPETITIVE LANDSCAPE

  • 7.1 Company Profiles
    • 7.1.1 Rockwell Automation Inc.
    • 7.1.2 Emerson Electric Co.
    • 7.1.3 Meggitt PLC
    • 7.1.4 General Electric Company
    • 7.1.5 SKF
    • 7.1.6 Bruel & Kjaer Vibro GmbH
    • 7.1.7 Teledyne FLIR LLC
    • 7.1.8 Fluke Corporation
    • 7.1.9 Nippon Avionics Co. Ltd.
    • 7.1.10 Thermo Fisher Scientific Inc.
    • 7.1.11 Perkin Elmer
    • 7.1.12 Spectro Scientific (AMETEK INC.)
    • 7.1.13 Parker Hannifin Corporation
    • 7.1.14 Gastops Ltd.

8 INVESTMENT ANALYSIS

9 FUTURE OF THE MARKET