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市场调查报告书
商品编码
1842501

工业无线感测器:市场份额分析、行业趋势、统计数据和成长预测(2025-2030)

Industrial Wireless Sensor - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)

出版日期: | 出版商: Mordor Intelligence | 英文 121 Pages | 商品交期: 2-3个工作天内

价格

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简介目录

预计工业无线感测器市场规模到 2025 年将达到 79.6 亿美元,到 2030 年将达到 151.4 亿美元,复合年增长率为 13.72%。

工业无线感测器市场-IMG1

这种扩展表明,数位化、边缘运算和低功耗广域网路正在推动无线感先导计画从试点计画迈向核心营运基础设施。晶片组价格下降降低了整体拥有成本,通讯协定创新降低了整合风险,使工业无线感测器市场成为全球资产密集型产业极具吸引力的投资重点。供应商不断改进网路安全和电池独立设计,从而能够在以前无法进入的区域进行监控,并释放数据主导的维护策略。这种势头正在加速平台融合,感测器、网关和分析技术将融合在一起,创建整合的边缘到云端架构,从而缩短决策週期并提升资产价值。

全球工业无线感测器市场趋势与洞察

边缘到云端分析需求激增

工业运营商现在只需将提取的洞察资讯(而非原始数据)传输到企业平台,从而减少了频宽负担和延迟。诸如TDK等公司生产的内建AI演算法的超小型感测器可在本地运行机器学习程序,从而将传输负载减少高达90%。私有5G网路与边缘伺服器结合,可实现亚毫秒级的运动控制响应速度,此里程碑将工业无线感测器市场拓展至闭合迴路自动化领域。据报告,部署边缘到云端框架的工厂得益于即时异常检测,生产率提高了20%至25%。此功能透过降低计算能耗来符合永续性目标,并支援提前数天侦测到故障的预测性维护策略。

棕地工厂的改装与数位化

透过在运作设备中添加无线节点,传统设施可以避免中断性重新布线成本。 ISA 数据显示,使用无线仪器的改装专案比有线改造计划的投资回收期缩短 60%。欧洲化学品製造商正在泵浦和压缩机上安装振动节点,以延长其使用寿命并满足严格的排放法规。在危险区域,由于电缆更换或添加需要防爆导管,无线特性极具吸引力,这使得无线感测器成为低风险的合规途径。随着棕地开发速度超过新建速度,预计未来十年整个工业无线感测器市场的改装活动将保持两位数的销售成长。

射频噪音工业环境中的可靠性问题

变频驱动器、焊接线和电源转换器会产生电磁干扰,导致某些工厂的资料包成功率低于 90% 的可靠性阈值。营运商转而使用冗余网络,或将安全关键环路恢復为有线链路。网状拓扑、跳频和先进的天线可以减轻干扰,但会增加成本和复杂性。金属和汽车工厂仍然普遍存在干扰,因此营运商在核准无线技术进行即时控制之前,会进行严格的合格测试。

报告中分析的其他驱动因素和限制因素

  1. 低功耗广域(LPWA)晶片组价格崩坏
  2. 转向预测性维护服务模式
  3. 以 OT 为中心的网路安全人才稀缺

細項分析

到2024年,压力设备将占据工业无线感测器市场份额的27%。持续的压力追踪可以避免致命的洩漏,满足严格的监管审核,在布线穿过I类1区成本过高的情况下,加速无线维修是合理的。随着预测性维护从早期试点发展成为企业级标准,推动在旋转资产上安装多感测器,振动节点将以19.4%的复合年增长率增长最快。

温度、流量和气体类别将确保其在环境和品管的广泛应用,而湿度和液位单元则满足食品、製药和罐式储存领域中一些小众但日益增长的监管要求。成像和生物感测技术尚处于起步阶段,但它们展现了边缘人工智慧将如何在未来十年扩展工业无线感测器产业的感测模式。工业买家青睐模组化外形规格和本质安全外壳,可将安装工作量减少高达 40%。供应商目前正在整合边缘分析技术来对警报严重程度进行排序,从而减少误报和维护工单。

Wi-Fi 保持了 45.2% 的市场份额,这得益于其在企业网路中的普及以及与IT安全管理的契合。工厂通常在控制室和室内製程区域部署 Wi-Fi,这些区域的频宽能够支援高解析度视讯和进阶分析串流。然而,LPWAN 24.7% 的复合年增长率表明,市场偏好转向公里级覆盖和多年的电池寿命,这对于矿山和管道通道至关重要。

WirelessHART 可涵盖现有的 HART 环路,使石化工厂能够保护数十年的资本投资。 ISA100.11a 儘管工程成本高昂,但仍适用于确定性控制情境。蓝牙和 Zigbee 适用于短距离行动工作者和建筑自动化用例。 5G NR 工业切片将在超低延迟运动控制领域首次亮相,但生态系统的成熟度将决定其应用速度。

区域分析

2024年,北美将维持34.8%的收入份额,这得益于庞大的石油管线、页岩资产以及正在进行工业4.0维修的现有棕地工厂。美国政策刺激了私有5G网路的发展,而联邦政府对数位基础设施的税收奖励措施也加速了5G网路的普及。加拿大矿商正在数千平方公里的范围内部署LoRaWAN,以监控自动驾驶运输车辆;而墨西哥的加工厂则正在使用无线节点,以增强近岸外包协议下产品的可追溯性。

预计亚太地区将以14.2%的复合年增长率位居榜首,到2029年将超过北美。中国的目标是到2027年建成1万家全互联工厂,这将需要数百万个感测器来提升流程、环境和预测能力。本地原始设备製造商正在提供成本优化的低功耗广域网路(LPWAN)设备,降低二级製造商的进入门槛。日本汽车製造商和电子巨头正在利用边缘感测器来完善其即时生产(JIT)工作流程,以便及早发现品质变化。

随着工业4.0政策和欧盟绿色交易鼓励工厂审核其能源和排放,欧洲正稳步成长。德国製程工厂正在将WirelessHART与OPC UA网关集成,以实现整体可视性。北欧风能和太阳能发电场正在其涡轮机上安装振动和应变感测器,以防止在恶劣气候负载下发生机械故障。北欧大陆实施严格的网路安全指令,推动了对IEC 62443认证设备的需求。

其他福利:

  • Excel 格式的市场预测 (ME) 表
  • 3个月的分析师支持

目录

第一章 引言

  • 调查结果
  • 调查前提
  • 调查范围

第二章调查方法

第三章执行摘要

第四章 市场状况

  • 市场概况
  • 市场驱动因素
    • 边缘到云端分析需求激增
    • 棕地工厂的改装与数位化
    • 低功耗广域(LPWA)通讯价格下降
    • 转向预测性维护服务模式
    • 网路安全感测器到云端网关的普及(IEC 62443)
    • 强制脱碳困难产业
  • 市场限制
    • 射频噪音工业环境中的可靠性问题
    • 以OT为中心的网路安全人才短缺
    • 大规模部署中的电池寿命更换成本
    • 通讯协定生态系统碎片化,标准化过程缓慢
  • 价值/供应链分析
  • 监管状况
  • 技术展望
  • 五力分析
    • 供应商的议价能力
    • 买方的议价能力
    • 新进入者的威胁
    • 替代品的威胁
    • 竞争对手之间的竞争强度

第五章市场规模及成长预测

  • 依产品类型
    • 温度感测器
    • 压力感测器
    • 流量感测器
    • 气体感测器
    • 湿度感测器
    • 振动感测器
    • 液位感测器
    • 影像感测器
    • 生物感测器
    • 其他产品类型
  • 按通讯协定
    • WirelessHART
    • ISA100.11a
    • Wi-Fi
    • Bluetooth/BLE
    • Zigbee
    • 6LoWPAN/Thread
    • 低功耗广域网路 (LoRa、Sigfox)
    • 5G NR(Rel-17 工业版)
  • 按电源
    • 电池供电
    • 能源采集
    • 有线网关
  • 按最终用户产业
    • 製造业
      • 饮食
      • 化学
      • 製药
      • 电子和半导体
    • 石油和天然气
    • 能源和电力
    • 采矿和金属
    • 医疗机构
    • 智慧建筑和基础设施
    • 其他行业
  • 按地区
    • 北美洲
      • 美国
      • 加拿大
      • 墨西哥
    • 南美洲
      • 巴西
      • 阿根廷
      • 其他南美
    • 欧洲
      • 德国
      • 英国
      • 法国
      • 义大利
      • 西班牙
      • 俄罗斯
      • 其他欧洲国家
    • APAC
      • 中国
      • 日本
      • 印度
      • 韩国
      • 澳洲
      • 亚太地区其他国家
    • 中东和非洲
      • 中东
      • 沙乌地阿拉伯
      • 阿拉伯聯合大公国
      • 土耳其
      • 其他中东地区
      • 非洲
      • 南非
      • 奈及利亚
      • 肯亚
      • 其他非洲国家

第六章 竞争态势

  • 市场集中度
  • 策略倡议
  • 市占率分析
  • 公司简介
    • ABB Ltd.
    • Rockwell Automation Inc.
    • Honeywell International Inc.
    • Siemens AG
    • Schneider Electric SE
    • STMicroelectronics NV
    • Emerson Electric Co.
    • General Electric Co.
    • Texas Instruments Inc.
    • NXP Semiconductors NV
    • BAE Systems plc
    • Yokogawa Electric Corp.
    • Banner Engineering Corp.
    • Phoenix Contact GmbH and Co. KG
    • Advantech Co., Ltd.
    • Cisco Systems, Inc.
    • Analog Devices, Inc.
    • TE Connectivity Ltd.
    • Robert Bosch GmbH(Bosch Sensortec)
    • Sensirion AG
    • Endress+Hauser Group
    • Hitachi Ltd.

第七章 市场机会与未来展望

简介目录
Product Code: 66390

The industrial wireless sensors market size generated USD 7.96 billion in 2025 and will reach USD 15.14 billion by 2030, reflecting a 13.72% CAGR.

Industrial Wireless Sensor - Market - IMG1

The expansion signals how digitalization, edge computing, and low-power wide-area networking push wireless sensing from pilot projects into core operational infrastructure. Falling chipset prices lower the total cost of ownership, while protocol innovation reduces integration risk, positioning the industrial wireless sensors market as an attractive investment priority for asset-intensive industries worldwide. Vendors continue to improve cyber-secure, battery-agnostic designs, enabling monitoring in previously inaccessible areas and unlocking data-driven maintenance strategies. This momentum accelerates platform convergence in which sensors, gateways, and analytics merge to create unified edge-to-cloud architectures that shorten decision cycles and raise asset value.

Global Industrial Wireless Sensor Market Trends and Insights

Edge-to-Cloud Analytics Demand Surge

Industrial operators now send only distilled insights instead of raw data to enterprise platforms, easing bandwidth burdens and cutting latency. Ultracompact sensors with embedded AI algorithms from firms such as TDK run machine-learning routines locally, shrinking transmitted payloads by up to 90%. Private 5G networks pair with edge servers to deliver sub-millisecond responsiveness for motion control, a milestone that broadens industrial wireless sensors market applicability into closed-loop automation. Factories deploying edge-to-cloud frameworks report 20-25% productivity gains through real-time anomaly detection. The capability aligns with sustainability goals by reducing compute energy requirements and enables predictive maintenance strategies that detect failures days in advance.

Retrofit Digitalization of Brown-Field Plants

Legacy facilities avoid disruptive rewiring costs by adding wireless nodes to equipment already running at capacity. ISA data show retrofit projects using wireless instrumentation achieve payback periods 60% shorter than wired equivalents. European chemical producers install vibration nodes on pumps and compressors to extend operating life and satisfy strict emission rules. Wireless attributes are compelling in hazardous zones where replacing or adding cables demands explosion-proof conduits, making wireless sensors a low-risk path to compliance. As brownfield estates outnumber new builds, retrofit activity will sustain double-digit volume growth across the industrial wireless sensors market well into the next decade.

Reliability Concerns in RF-Noisy Industrial Sites

Variable-frequency drives, welding lines, and power converters emit electromagnetic interference that degrades packet success rates beyond 90% reliability thresholds in some factories. Operators resort to redundant networks or revert to wired links for safety-critical loops. Mesh topologies, frequency hopping, and advanced antennas mitigate disruptions yet add cost and complexity. As interference remains prevalent in metals and automotive plants, operators apply strict qualification tests before approving wireless for real-time control, a cautionary stance that tempers portions of the industrial wireless sensors market expansion.

Other drivers and restraints analyzed in the detailed report include:

  1. Low-Power Wide-Area (LPWA) Chipset Price Collapse
  2. Shift to Predictive Maintenance Service Models
  3. Scarcity of OT-Centric Cybersecurity Talent

For complete list of drivers and restraints, kindly check the Table Of Contents.

Segment Analysis

Pressure devices secured 27% industrial wireless sensors market share in 2024, reflecting their mandatory use for pipeline integrity and safety across process industries. Continuous pressure tracking avoids catastrophic leaks and satisfies stringent regulatory audits, justifying accelerated wireless retrofits where cabling through Class I Div 1 zones is cost-prohibitive. Vibration nodes grow fastest at 19.4% CAGR as predictive maintenance evolves from early pilots to corporate-wide standards, driving multi-sensor installations on rotating assets.

Temperature, flow, and gas categories secure broad adoption for environmental and quality control, while humidity and level units address niche but rising regulatory mandates in food, pharma, and tank storage. Imaging and biosensing remain nascent yet illustrate how edge AI will broaden sensing modalities within the industrial wireless sensors industry over the coming decade. Industrial buyers favor modular form factors and intrinsically safe housings that slash installation labor by up to 40%. Vendors now embed edge analytics to rank alarm severity, reducing false positives and maintenance tickets.

Wi-Fi retained a 45.2% share due to its ubiquity in enterprise networks and alignment with IT security controls. Plants often deploy Wi-Fi in control rooms and indoor process areas where bandwidth enables high-definition video or advanced analytics streams. Yet LPWAN's 24.7% CAGR indicates shifting preferences toward kilometer-scale coverage with multi-year battery life, critical for mines and pipeline corridors.

WirelessHART stays entrenched in petrochemical sites because it overlays existing HART loops, safeguarding decades of capital investment. ISA100.11a appeals to deterministic control scenarios despite higher engineering expense. Bluetooth and Zigbee service short-range mobile worker and building automation use cases. 5G NR industrial slices debut in ultra-low latency motion control, yet ecosystem maturity will dictate adoption pace.

The Industrial Wireless Sensor Market is Segmented by Product Type (Temperature Sensor, Pressure Sensor, Gas Sensor, and More), Communication Protocol (WirelessHART, ISA100. 11a, and More), Power Source (Battery-Powered, Energy-Harvesting, and More), End-User Industry (Manufacturing, Oil and Gas, Energy and Power, and More) and by Geography. The Market Forecasts are Provided in Terms of Value (USD).

Geography Analysis

North America preserved a 34.8% revenue share in 2024, supported by sprawling oil pipelines, shale assets, and established brown-field factories embracing Industry 4.0 retrofits. U.S. policy spurs private 5G networks, and federal tax incentives for digital infrastructure accelerate deployments. Canadian miners deploy LoRaWAN over thousands of square kilometers to supervise autonomous haulage fleets, while Mexican maquiladoras adopt wireless nodes to enhance production traceability under nearshoring contracts.

Asia Pacific records the fastest 14.2% CAGR and will surpass North America before 2029. China targets 10,000 fully connected factories by 2027, requiring millions of sensors for process, environmental, and predictive functions. Local OEMs offer cost-optimized LPWAN devices, lowering entry barriers for tier-two manufacturers. Japanese automotive and electronics giants refine just-in-time workflows through edge-enabled sensors that spot quality drifts early.

Europe grows steadily as Industrie 4.0 policies and the EU Green Deal compel factories to audit energy and emissions. German process plants integrate WirelessHART with OPC UA gateways for holistic visibility. Nordic wind and solar farms blanket turbines with vibration and strain sensors to pre-empt mechanical faults under harsh climate loads. The continent maintains stringent cybersecurity mandates, elevating demand for IEC 62443-validated devices.

  1. ABB Ltd.
  2. Rockwell Automation Inc.
  3. Honeywell International Inc.
  4. Siemens AG
  5. Schneider Electric SE
  6. STMicroelectronics N.V.
  7. Emerson Electric Co.
  8. General Electric Co.
  9. Texas Instruments Inc.
  10. NXP Semiconductors N.V.
  11. BAE Systems plc
  12. Yokogawa Electric Corp.
  13. Banner Engineering Corp.
  14. Phoenix Contact GmbH and Co. KG
  15. Advantech Co., Ltd.
  16. Cisco Systems, Inc.
  17. Analog Devices, Inc.
  18. TE Connectivity Ltd.
  19. Robert Bosch GmbH (Bosch Sensortec)
  20. Sensirion AG
  21. Endress+Hauser Group
  22. Hitachi Ltd.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Deliverables
  • 1.2 Study Assumptions
  • 1.3 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET LANDSCAPE

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Edge-to-Cloud analytics demand surge
    • 4.2.2 Retrofit digitalization of brown-field plants
    • 4.2.3 Low-power wide-area (LPWA) chipset price collapse
    • 4.2.4 Shift to predictive maintenance service-models
    • 4.2.5 Cybersecure sensor-to-cloud gateways (IEC 62443) uptake
    • 4.2.6 Decarbonization mandates in hard-to-abate sectors
  • 4.3 Market Restraints
    • 4.3.1 Reliability concerns in RF-noisy industrial sites
    • 4.3.2 Scarcity of OT-centric cybersecurity talent
    • 4.3.3 Battery-life replacement OPEX in large-scale roll-outs
    • 4.3.4 Fragmented protocol ecosystem slowing standards
  • 4.4 Value / Supply-Chain Analysis
  • 4.5 Regulatory Landscape
  • 4.6 Technological Outlook
  • 4.7 Porter's Five Forces
    • 4.7.1 Bargaining Power of Suppliers
    • 4.7.2 Bargaining Power of Buyers
    • 4.7.3 Threat of New Entrants
    • 4.7.4 Threat of Substitute Products
    • 4.7.5 Intensity of Competitive Rivalry

5 MARKET SIZE AND GROWTH FORECASTS (VALUE)

  • 5.1 By Product Type
    • 5.1.1 Temperature Sensor
    • 5.1.2 Pressure Sensor
    • 5.1.3 Flow Sensor
    • 5.1.4 Gas Sensor
    • 5.1.5 Humidity Sensor
    • 5.1.6 Vibration Sensor
    • 5.1.7 Level Sensor
    • 5.1.8 Imaging Sensor
    • 5.1.9 Biosensor
    • 5.1.10 Other Product Types
  • 5.2 By Communication Protocol
    • 5.2.1 WirelessHART
    • 5.2.2 ISA100.11a
    • 5.2.3 Wi-Fi
    • 5.2.4 Bluetooth / BLE
    • 5.2.5 Zigbee
    • 5.2.6 6LoWPAN / Thread
    • 5.2.7 LPWAN (LoRa, Sigfox)
    • 5.2.8 5G NR (Rel-17 Industrial)
  • 5.3 By Power Source
    • 5.3.1 Battery-Powered
    • 5.3.2 Energy-Harvesting
    • 5.3.3 Wired-Powered Gateways
  • 5.4 By End-user Industry
    • 5.4.1 Manufacturing
      • 5.4.1.1 Automotive
      • 5.4.1.2 Food and Beverage
      • 5.4.1.3 Chemicals
      • 5.4.1.4 Pharmaceuticals
      • 5.4.1.5 Electronics and Semiconductor
    • 5.4.2 Oil and Gas
    • 5.4.3 Energy and Power
    • 5.4.4 Mining and Metals
    • 5.4.5 Healthcare Facilities
    • 5.4.6 Smart Buildings and Infrastructure
    • 5.4.7 Other Industries
  • 5.5 By Geography
    • 5.5.1 North America
      • 5.5.1.1 United States
      • 5.5.1.2 Canada
      • 5.5.1.3 Mexico
    • 5.5.2 South America
      • 5.5.2.1 Brazil
      • 5.5.2.2 Argentina
      • 5.5.2.3 Rest of South America
    • 5.5.3 Europe
      • 5.5.3.1 Germany
      • 5.5.3.2 United Kingdom
      • 5.5.3.3 France
      • 5.5.3.4 Italy
      • 5.5.3.5 Spain
      • 5.5.3.6 Russia
      • 5.5.3.7 Rest of Europe
    • 5.5.4 APAC
      • 5.5.4.1 China
      • 5.5.4.2 Japan
      • 5.5.4.3 India
      • 5.5.4.4 South Korea
      • 5.5.4.5 Australia
      • 5.5.4.6 Rest of APAC
    • 5.5.5 Middle East and Africa
      • 5.5.5.1 Middle East
      • 5.5.5.1.1 Saudi Arabia
      • 5.5.5.1.2 United Arab Emirates
      • 5.5.5.1.3 Turkey
      • 5.5.5.1.4 Rest of Middle East
      • 5.5.5.2 Africa
      • 5.5.5.2.1 South Africa
      • 5.5.5.2.2 Nigeria
      • 5.5.5.2.3 Kenya
      • 5.5.5.2.4 Rest of Africa

6 COMPETITIVE LANDSCAPE

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Share Analysis
  • 6.4 Company Profiles (includes Global level Overview, Market level overview, Core Segments, Financials as available, Strategic Information, Market Rank/Share, Products and Services, Recent Developments)
    • 6.4.1 ABB Ltd.
    • 6.4.2 Rockwell Automation Inc.
    • 6.4.3 Honeywell International Inc.
    • 6.4.4 Siemens AG
    • 6.4.5 Schneider Electric SE
    • 6.4.6 STMicroelectronics N.V.
    • 6.4.7 Emerson Electric Co.
    • 6.4.8 General Electric Co.
    • 6.4.9 Texas Instruments Inc.
    • 6.4.10 NXP Semiconductors N.V.
    • 6.4.11 BAE Systems plc
    • 6.4.12 Yokogawa Electric Corp.
    • 6.4.13 Banner Engineering Corp.
    • 6.4.14 Phoenix Contact GmbH and Co. KG
    • 6.4.15 Advantech Co., Ltd.
    • 6.4.16 Cisco Systems, Inc.
    • 6.4.17 Analog Devices, Inc.
    • 6.4.18 TE Connectivity Ltd.
    • 6.4.19 Robert Bosch GmbH (Bosch Sensortec)
    • 6.4.20 Sensirion AG
    • 6.4.21 Endress+Hauser Group
    • 6.4.22 Hitachi Ltd.

7 MARKET OPPORTUNITIES AND FUTURE OUTLOOK

  • 7.1 White-space and Unmet-Need Assessment