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市场调查报告书
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1851104

维护、维修和营运 (MRO):市场份额分析、行业趋势、统计数据和成长预测 (2025-2030)

Maintenance, Repair, And Operations (MRO) - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)

出版日期: | 出版商: Mordor Intelligence | 英文 121 Pages | 商品交期: 2-3个工作天内

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简介目录

预计到 2025 年,维护、维修和营运市场规模将达到 4,408 亿美元,到 2030 年将达到 4,934 亿美元,年复合成长率为 2.3%。

维护、修理和运营 (MRO) 市场-IMG1

由于工厂、医院、发电厂和航空公司无法承受计划外停机,市场成长稳步推进。工业4.0项目透过实现预测性维护,减少库存并延长资产寿命,从而加速发展。企业也在扩大安全库存以应对供应衝击,美国四年一度的供应链评估报告也强调了这项做法。同时,技能短缺和日益增长的网路风险抑制了市场前景,但对互联维护平台的投资并未阻碍市场发展。总体而言,维护、维修和营运市场正受益于其在关键基础设施价值链中的重要地位。

全球维护、维修和营运 (MRO) 市场趋势与洞察

工业4.0智慧工厂的普及率不断提高

配备丰富感测器的生产线使工程师能够根据设备状况精确安排维护计划。德国政府的一项调查发现,95% 的企业将工业 4.0 视为机会,91% 的企业认为工业 4.0 对提升竞争力至关重要。机器学习系统能够以 95% 的准确率在故障发生前四天就侦测到故障。 BMW集团的云端平台数据显示,有针对性的干预措施在两年内将过滤器成本从 14,400 欧元降至 6,600 欧元(约 15,300 美元至 7,000 美元)。这些成本节约正在推动维护、维修和营运市场对分析软体、高精度感测器和整合服务的需求。

供应链韧性计画增加MRO库存

美国每四年一次的供应链评估鼓励在盟国进行国内采购和生产,以降低供应链脆弱性。製造商正透过扩大关键储备、安装自动化仓库和采用供应商管理库存合约来应对这项挑战。儘管客户都在努力减少营运资金,但提供配套服务和现场仓储服务的经销商的市场份额却在不断增长。

熟练工程师持续短缺

儘管新毕业生的认证率提高了31%,但预计未来三年内,航空维修技师的需求量仍将比供应量高出近20%。波音公司预测,未来20年将需要额外69万名技师。劳动力市场紧张推高了工资成本,迫使雇主投资于加速培训和知识获取工具,从而挤压了整个维修、修理和营运市场的净利率。

细分市场分析

到2024年,工业MRO将占据维护、维修和营运市场份额的33.4%,凸显其在重型製造环境中的核心地位。汽车、化工和金属工厂24小时运作,停机时间直接影响收入。这些工厂需要专业的轴承、密封件和流体处理解决方案,并且必须在严格的反应时间内交付。设施MRO虽然规模较小,但到2030年将以4.9%的复合年增长率增长,因为建筑业主维修暖通空调系统以节省能源并部署智慧建筑感测器。伍尔特工业的自动化高架仓库和iPLACER®系统表明,服务创新而非产品广度才是供应商脱颖而出的关键。

工业MRO供应商正越来越多地将数位孪生技术与行动现场应用程式结合,即时记录扭矩、间隙和振动值。这些数据随后被导入企业资源计划(ERP)系统,使预测演算法能够触发耗材的采购订单。因此,买家将维护、维修和营运(MRO)市场中更大的份额分配给了那些能够将库存细节与分析洞察相结合的供应商。

到2024年,製造业将占总支出的42%,成为维护、维修和营运市场中最大的细分领域。高速加工中心、自动化组装和严格的流程控制法规正在推动零件需求的持续成长。医疗保健产业虽然规模较小,但预计将以4.8%的复合年增长率成长。医院在认证压力下运作老化的影像设备和维生系统,而耗材成本已占医院预算的10.5%。

磁振造影扫描仪和手术机器人的原厂配件价格不菲。专业分销商透过捆绑销售校准、软体修补程式和合规性文件等服务来赢得合约。这种配套服务标誌着维护、维修和营运市场正在从单纯的产品转售模式转向以结果为导向的模式。

区域分析

北美拥有庞大的先进製造业资产基础和严格的法律规范,预计2024年将占全球支出的28%。近期可靠性评估显示电力短缺风险增加,促使电力公司拨出新的预算用于电网维护。联邦和州政府的能源计画也向工业效率提升提供津贴,刺激了对控制设备、感测器和改装服务的新订单。电子和国防生产的持续回流正在扩大该地区的维护、维修和营运市场,买家更倾向于选择能够在待开发区工厂附近储存库存的经销商。

预计到2030年,亚洲的复合年增长率将达到5.3%,这反映了中国、印度和东南亚的快速工业化进程。飞机机队成长尤为强劲——仅空中巴士一家就为全球数万台发动机提供支援——随着客运量屡创新高,服务合约也不断增加。该地区的汽车零件製造商、电子园区和石化联合企业正在签署多年期合同,将零件、培训和数位化诊断服务打包在一起。包括高速铁路走廊和下一代电网在内的国家基础设施规划,将进一步扩大维护、维修和营运市场的潜在需求。

在工业4.0的普及、永续性指令的推动以及严格的工人安全法规的实施下,欧洲经济保持着稳健成长。 BMW集团的预测性维护平台确保了生产线的运作,充分展现了资料驱动型维护所带来的营运效益。诸如In.Stand2024等展会展示了旨在降低碳排放、提高资产可靠性的改装套件和模组化服务合约。儘管面临严重的技能短缺,但公私合作的培训伙伴关係正在稳定劳动力供应,并扩大学徒计划,从而支持维护、维修和营运市场的长期成长。

其他福利:

  • Excel格式的市场预测(ME)表
  • 3个月的分析师支持

目录

第一章 引言

  • 研究假设和市场定义
  • 调查范围

第二章调查方法

第三章执行摘要

第四章 市场情势

  • 市场概览
  • 市场驱动因素
    • 扩大与工业4.0相容的智慧工厂的应用
    • 供应链韧性计画提升MRO库存
    • 预测性维护与向工业物联网感测器的转变
    • 电子商务在B2B MRO分销领域的渗透
    • 北美和欧洲的製造业离岸外包
    • 对老旧设施进行节能改造的维修正在增加。
  • 市场限制
    • 熟练工程师持续短缺
    • SKU分散化会推高库存成本
    • 互联维护系统中的网路安全风险
    • 通货膨胀导致工业投入品价格波动。
  • 价值/供应链分析
  • 监管环境
  • 科技展望(人工智慧、工业物联网、数位孪生)
  • 波特的五力模型
    • 供应商的议价能力
    • 买方的议价能力
    • 新进入者的威胁
    • 替代品的威胁
    • 竞争对手之间的竞争

第五章 市场规模与成长预测

  • 按MRO类型
    • 工业维护、维修和运行
    • 电气维护、维修和运行
    • 设施维护、维修和大修
    • 其他MRO类型
  • 按最终用途行业划分
    • 製造业
    • 能源与公共产业
    • 航太与国防
    • 建造
    • 卫生保健
    • 其他行业
  • 依采购模式
    • 内部
    • 外包(第三方/IFM)
    • 一体化供应(VMI/一体化MRO)
  • 透过维护方法
    • 预防/定期
    • 修復/反应
    • 预测性/基于条件的
  • 透过分销管道
    • 线下经销商
    • 线上/电子商务
    • 直接来自原厂设备製造商
  • 按地区
    • 北美洲
      • 美国
      • 加拿大
    • 南美洲
      • 巴西
      • 阿根廷
    • 欧洲
      • 德国
      • 英国
      • 法国
      • 义大利
      • 俄罗斯
    • 亚太地区
      • 中国
      • 日本
      • 印度
      • 韩国
      • 澳洲
    • 中东和非洲
      • 中东
      • 沙乌地阿拉伯
      • 阿拉伯聯合大公国
      • 非洲

第六章 竞争情势

  • 市场集中度
  • 策略性措施(併购、合资、数位化措施)
  • 市占率分析
  • 公司简介
    • WW Grainger Inc.
    • Wrth Group
    • MSC Industrial Direct Co. Inc.
    • Motion Industries(Genuine Parts Co.)
    • RS Group plc(RS Components)
    • Fastenal Company
    • HD Supply(Home Depot)
    • Ferguson plc
    • Sonepar SA
    • WESCO International Inc.
    • Airgas Inc.(Air Liquide)
    • Applied Industrial Technologies
    • Rubix Ltd.
    • ERIKS NV
    • Hayley Group Ltd.
    • McMaster-Carr
    • Amazon Business
    • Rexel SA
    • Cromwell Group(Industrial)
    • Anixter(WESCO)
    • VEVOR

第七章 市场机会与未来展望

简介目录
Product Code: 66974

The Maintenance, Repair & Operations market size reached USD 440.8 billion in 2025 and is forecast to reach USD 493.4 billion by 2030, advancing at a 2.3% CAGR.

Maintenance, Repair, And Operations (MRO) - Market - IMG1

Growth remains steady because factories, hospitals, power plants, and airlines cannot tolerate unplanned downtime. Industry 4.0 programs add momentum by enabling predictive maintenance that trims inventory and extends asset life. Corporations are also widening safety stocks to guard against supply shocks, a practice reinforced by the United States Quadrennial Supply-Chain Review. Meanwhile, technician shortages and rising cyber-risk temper the outlook but have not derailed investment in connected maintenance platforms. Overall, the Maintenance, Repair & Operations market benefits from its essential status within every critical infrastructure value chain.

Global Maintenance, Repair, And Operations (MRO) Market Trends and Insights

Rising Adoption of Industry 4.0-Enabled Smart Factories

Sensor-rich production lines allow engineers to schedule maintenance exactly when asset condition dictates. A German ministry survey found that 95% of firms now view Industry 4.0 as an opportunity and 91% see it as essential for competitiveness. Machine-learning systems reach 95% accuracy in spotting failures up to four days before stoppage. BMW Group's cloud platform shows that targeted interventions cut filter costs from EUR 14,400 to EUR 6,600 (USD 15,300 to USD 7,000) within two years. These savings are fueling demand for analytic software, high-precision sensors, and integration services across the Maintenance, Repair & Operations market.

Supply-Chain Resiliency Programs Boosting MRO Stocking

The United States Quadrennial Supply-Chain Review urges domestic sourcing and allied production to limit vulnerabilities . Manufacturers are responding by expanding critical spare inventories, installing automated warehouses, and adopting vendor-managed inventory agreements. Distributors offering kitting and on-site crib services are capturing incremental wallet share even as clients strive to lower working capital.

Persistent Skilled-Technician Shortages

Aviation maintenance technician demand is set to exceed supply by nearly 20% within three years despite a 31% rise in recent graduate certifications. Boeing projects the need for 690,000 additional technicians over two decades. Tight labor markets elevate wage expense and force employers to invest in accelerated training and knowledge-capture tools, thereby compressing margins across the Maintenance, Repair & Operations market.

Other drivers and restraints analyzed in the detailed report include:

  1. Shift Toward Predictive Maintenance & IIoT Sensors
  2. E-Commerce Penetration in B2B MRO Distribution
  3. Fragmented SKU Universe Inflating Inventory Costs

For complete list of drivers and restraints, kindly check the Table Of Contents.

Segment Analysis

Industrial MRO captured 33.4% of the Maintenance, Repair & Operations market share in 2024, underscoring its central role in heavy-duty production environments. Automotive, chemical, and metals plants run around the clock, so downtime carries direct revenue penalties. These sites demand specialized bearings, seals, and fluid-handling solutions delivered within narrow response windows. Facility MRO, although smaller, is expanding at a 4.9% CAGR through 2030 as building owners retrofit HVAC systems for energy savings and introduce smart-building sensors. Wurth Industrie's automated high-bay warehouse and iPLACER(R) system illustrate how service innovation rather than product breadth differentiates suppliers.

Industrial MRO vendors increasingly couple digital twins with mobile field apps that record torque, gap, and vibration values in real time. This data then feeds enterprise resource planning suites, allowing predictive algorithms to trigger purchase orders for consumables. As a result, purchasers allocate a larger share of the Maintenance, Repair & Operations market to providers capable of combining inventory depth with analytic insight.

Manufacturing accounted for 42% of overall 2024 spend, representing the largest slice of the Maintenance, Repair & Operations market. High-speed machining centers, automated assembly lines, and strict process-control regulations encourage consistent parts demand. Healthcare, while representing a smaller base, is expected to grow at 4.8% CAGR. Hospitals keep aging imaging devices and life-support systems operational under intense accreditation pressure, and supply expenses already equal 10.5% of hospital budgets.

OEM parts for magnetic resonance scanners and surgical robots carry premium price tags. Specialized distributorships win contracts by bundling calibration, software patching, and compliance documentation. These bundled services demonstrate how the Maintenance, Repair & Operations market is tilting toward outcome-based models rather than pure product resale.

The Maintenance, Repair, and Operations (MRO) Market is Segmented by MRO Type (Industrial MRO, Electrical MRO, and More), End-Use Industry (Manufacturing and More), Sourcing Model (In-House and More), Maintenance Approach (Preventive/Scheduled and More), Distribution Channel (Offline Distributors, Online/E-Commerce and More), and Geography. The Market Forecasts are Provided in Terms of Value (USD).

Geography Analysis

North America controlled 28% of global spending in 2024 due to its extensive installed base of advanced manufacturing assets and tight regulatory oversight. A recent reliability assessment revealed growing risks of electricity shortfalls, prompting utilities to allocate fresh budget for grid maintenance. Federal and state energy programs are also channeling grants into industrial efficiency upgrades, spurring new orders for controls, sensors, and retrofit services. Continued reshoring of electronics and defense production is expanding the Maintenance, Repair & Operations market in the region, with buyers favoring distributors that can stage inventory near green-field plants.

Asia is anticipated to record a 5.3% CAGR through 2030, reflecting rapid industrialization across China, India, and Southeast Asia. Aircraft fleet growth is especially strong; Airbus alone supports tens of thousands of engines worldwide, and service contracts are rising as passenger volumes set new records. Automotive suppliers, electronics campuses, and petrochemical complexes across the region are signing multi-year agreements that bundle parts, training, and digital diagnostics. National infrastructure plans, including high-speed rail corridors and next-generation power grids, further extend addressable demand for the Maintenance, Repair & Operations market

Europe maintains healthy expansion powered by Industry 4.0 adoption, sustainability mandates, and strict worker-safety legislation. BMW Group's predictive maintenance platform keeps production lines humming and demonstrates the operational returns available from data-driven maintenance. Events like In.Stand 2024 showcased retrofit kits and modular service contracts aimed at lowering carbon footprints while boosting asset reliability. Although technician shortages are acute, public-private training partnerships are scaling apprentice programs that stabilize labor supply and support long-term Maintenance, Repair & Operations market growth.

  1. W.W. Grainger Inc.
  2. Wrth Group
  3. MSC Industrial Direct Co. Inc.
  4. Motion Industries (Genuine Parts Co.)
  5. RS Group plc (RS Components)
  6. Fastenal Company
  7. HD Supply (Home Depot)
  8. Ferguson plc
  9. Sonepar SA
  10. WESCO International Inc.
  11. Airgas Inc. (Air Liquide)
  12. Applied Industrial Technologies
  13. Rubix Ltd.
  14. ERIKS N.V.
  15. Hayley Group Ltd.
  16. McMaster-Carr
  17. Amazon Business
  18. Rexel SA
  19. Cromwell Group (Industrial)
  20. Anixter (WESCO)
  21. VEVOR

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions & Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET LANDSCAPE

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Rising adoption of Industry 4.0-enabled smart factories
    • 4.2.2 Supply-chain resiliency programs boosting MRO stocking
    • 4.2.3 Shift towards predictive maintenance & IIoT sensors
    • 4.2.4 E-commerce penetration in B2B MRO distribution
    • 4.2.5 Near-shoring of manufacturing in North America & Europe
    • 4.2.6 Surge in energy-efficiency retrofits of aging facilities
  • 4.3 Market Restraints
    • 4.3.1 Persistent skilled-technician shortages
    • 4.3.2 Fragmented SKU universe inflating inventory costs
    • 4.3.3 Cyber-security risks in connected maintenance systems
    • 4.3.4 Inflation-driven price volatility of industrial inputs
  • 4.4 Value / Supply-Chain Analysis
  • 4.5 Regulatory Landscape
  • 4.6 Technological Outlook (AI, IIoT, Digital Twins)
  • 4.7 Porters Five Forces
    • 4.7.1 Bargaining Power of Suppliers
    • 4.7.2 Bargaining Power of Buyers
    • 4.7.3 Threat of New Entrants
    • 4.7.4 Threat of Substitutes
    • 4.7.5 Intensity of Competitive Rivalry

5 MARKET SIZE & GROWTH FORECASTS (VALUE)

  • 5.1 By MRO Type
    • 5.1.1 Industrial MRO
    • 5.1.2 Electrical MRO
    • 5.1.3 Facility MRO
    • 5.1.4 Other MRO Types
  • 5.2 By End-Use Industry
    • 5.2.1 Manufacturing
    • 5.2.2 Energy & Utilities
    • 5.2.3 Aerospace & Defense
    • 5.2.4 Construction
    • 5.2.5 Healthcare
    • 5.2.6 Other Industries
  • 5.3 By Sourcing Model
    • 5.3.1 In-house
    • 5.3.2 Outsourced (3rd-party/IFM)
    • 5.3.3 Integrated Supply (VMI/Integrated-MRO)
  • 5.4 By Maintenance Approach
    • 5.4.1 Preventive / Scheduled
    • 5.4.2 Corrective / Reactive
    • 5.4.3 Predictive / Condition-based
  • 5.5 By Distribution Channel
    • 5.5.1 Offline Distributors
    • 5.5.2 Online / E-commerce
    • 5.5.3 Direct from OEM
  • 5.6 By Geography
    • 5.6.1 North America
      • 5.6.1.1 United States
      • 5.6.1.2 Canada
    • 5.6.2 South America
      • 5.6.2.1 Brazil
      • 5.6.2.2 Argentina
    • 5.6.3 Europe
      • 5.6.3.1 Germany
      • 5.6.3.2 United Kingdom
      • 5.6.3.3 France
      • 5.6.3.4 Italy
      • 5.6.3.5 Russia
    • 5.6.4 APAC
      • 5.6.4.1 China
      • 5.6.4.2 Japan
      • 5.6.4.3 India
      • 5.6.4.4 South Korea
      • 5.6.4.5 Australia
    • 5.6.5 Middle East & Africa
      • 5.6.5.1 Middle East
      • 5.6.5.1.1 Saudi Arabia
      • 5.6.5.1.2 UAE
      • 5.6.5.2 Africa

6 COMPETITIVE LANDSCAPE

  • 6.1 Market Concentration
  • 6.2 Strategic Moves (M&A, JVs, Digital Initiatives)
  • 6.3 Market Share Analysis
  • 6.4 Company Profiles (includes Global Level Overview, Market Level Overview, Core Segments, Financials as available, Strategic Information, Market Rank/Share for key companies, Products & Services, and Recent Developments)
    • 6.4.1 W.W. Grainger Inc.
    • 6.4.2 Wrth Group
    • 6.4.3 MSC Industrial Direct Co. Inc.
    • 6.4.4 Motion Industries (Genuine Parts Co.)
    • 6.4.5 RS Group plc (RS Components)
    • 6.4.6 Fastenal Company
    • 6.4.7 HD Supply (Home Depot)
    • 6.4.8 Ferguson plc
    • 6.4.9 Sonepar SA
    • 6.4.10 WESCO International Inc.
    • 6.4.11 Airgas Inc. (Air Liquide)
    • 6.4.12 Applied Industrial Technologies
    • 6.4.13 Rubix Ltd.
    • 6.4.14 ERIKS N.V.
    • 6.4.15 Hayley Group Ltd.
    • 6.4.16 McMaster-Carr
    • 6.4.17 Amazon Business
    • 6.4.18 Rexel SA
    • 6.4.19 Cromwell Group (Industrial)
    • 6.4.20 Anixter (WESCO)
    • 6.4.21 VEVOR

7 MARKET OPPORTUNITIES & FUTURE OUTLOOK

  • 7.1 White-space & Unmet-need Assessment