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市场调查报告书
商品编码
1383487
到 2030 年轴螺桿滚压头市场预测:按产品类型、材料类型、最终用户和地区分類的全球分析Axial Thread Rolling Head Market Forecasts to 2030 - Global Analysis By Product Type (Adjustable, Cylindrical Die, Flat Die, Hydraulic, Pneumatic, Stationary and Other Product Types), Material Type, End User and By Geography |
根据 Stratistics MRC 的数据,预测期内轴向螺纹滚压头的全球市场年复合成长率8.1%。
在金属加工製作流程中,用于在圆柱形工件上形成外螺纹的专用工具是轴螺纹滚压头。此工具适用于安装在 CNC 加工中心、螺丝机、车床等机器上。它的工作原理是使用硬化钢滚轮向旋转工件的表面施加压力,移动材料以产生所需的螺纹形状,而无需切割。
滚丝头的高速生产能力已经建立。透过配置滚丝头,您可以在短时间内生产螺丝,从而提高製造过程的生产率和效率。这些工具非常适合工业应用,因为它们可用于多种材料,包括不同硬度的金属,并且不需要进行重大调整或修改。这些都是有助于市场扩张的因素。
轴螺纹滚压通常被认为是一种非常有效的程序,但可能需要适当的设定和监控,并且需要经过培训的人员。设定和操作不当可能会导致生产问题和螺纹品质不一致。由于脆性、硬度和不规则形状,轴螺纹滚压可能不适合某些材料和形状。此限制可能会影响可与此技术一起使用的材料的种类。
环保螺纹滚压头通常使用有效的材料和设计,以最大限度地减少螺纹切削过程中的材料浪费。这减少了废料和多余材料的产生,并有助于实现更永续的製造过程。与一般的切割工艺相比,捲绕是一种冷成型工艺,产生的废弃物更少,使用的能源也更少,可以为生态做出更多贡献。这些都是推动市场扩张的因素。
购买轴螺纹滚压头的初期成本可能相当高。对于车间和小型企业来说,与购买机械相关的初期成本可能是一个挑战。这些设备通常需要专业维护和培训才能正常运作。需要雇用专业人员和培训人员进行维护可能会导致整体成本更高。这阻碍了市场的扩张。
工业工具的製造和分销受到了疫情造成的全球供应链中断的影响。劳动力短缺、工厂关闭和运输问题阻碍了许多製造商生产和供应这些工具。对轴螺纹滚压头等工业工具的需求各不相同。由于封锁、生产暂停和不确定的经济状况,各行业的需求最初下降。
预计液压领域在预测期内将是最大的。液压系统通常比机械系统以更高的速度运作。更高的轧延速度可提高工业运作的生产力和效率。液压滚丝头比机械滚丝头操作更平稳且更可控,因此它们通常会经历更少的磨损,从而延长刀具寿命并可能减少维护。
预计汽车产业在预测期内将经历最高的年复合成长率。螺纹滚压透过置换材料而不是去除材料来产生螺纹。由于冷加工改善了结晶结构,因此该方法通常可以产生更坚固的螺纹,从而提高机械品质和更好的抗疲劳性。这些工具用于在螺栓、螺柱、紧固件和其他零件上形成螺纹。
预计北美在预测期内将占据最大的市场占有率。称为轴螺纹滚压头的精密设备用于冷成型紧固件和螺纹零件的螺纹。对于大规模製造、提高成本效率和螺纹强度非常有用。它被广泛应用于汽车、航太、建筑和工业领域等许多行业。轴螺纹滚压头、相关服务和相关齿轮是多家公司的专长。
预计亚太地区在预测期内复合年复合成长率最高。螺纹滚压头是各公司製造、供应和销售的工业机械众多零件之一。许多来自不同国家的公司都以生产一流的设备零件而闻名。这些製造商经常向建筑、汽车和航太等需要对金属零件进行精确螺纹加工的行业提供轴向螺纹滚压头。这些零件用于製造螺栓、螺丝和其他螺纹零件。
According to Stratistics MRC, the Global Axial Thread Rolling Head Market is growing at a CAGR of 8.1% during the forecast period. A specialized tool used in metalworking procedures to generate external threads on cylindrical workpieces is the Axial Thread Rolling Head. This tool is intended to be installed on a machine, such as a CNC machining center, screw machine, or lathe. It functions by applying pressure to the surface of a spinning workpiece using hardened steel rollers, which displaces material to produce the required thread profile without the need for cutting.
The ability of thread rolling heads to produce at high speeds is well established. Once configured, they can produce threads quickly, which boosts production and efficiency in manufacturing processes. These tools offer adaptability in industrial applications since they may be used on a wide range of materials, including metals with different hardness, without requiring substantial adjustments or alterations. These are the factors propelling the market's expansion.
Although axial thread rolling is usually seen to be a very efficient procedure, proper setup and supervision may be necessary, requiring trained workers. Production problems and inconsistent thread quality might result from improper setup or operation. Axial thread rolling may not be appropriate for some materials or geometric configurations because of their brittleness, hardness, or irregular forms. The variety of materials that may be utilized with this technique may be impacted by this restriction.
Eco-friendly thread rolling heads frequently use effective materials and designs that minimize material waste during the threading process. This can contribute to a more sustainable manufacturing process by reducing the quantity of scrap or extra material created. When compared to typical cutting procedures, thread rolling is a cold shaping process that might be more ecologically beneficial since it frequently produces less waste and uses less energy. These are the elements propelling the market's expansion.
The initial cost of purchasing an axial thread rolling head might be quite high. The upfront expenses associated with purchasing machinery may be a challenge for workshops or smaller enterprises. For these equipment to operate properly, specialist maintenance and training are frequently needed. This may result in higher total expenses due to the need to hire expert personnel for maintenance or to train staff. This is the thing preventing the market from expanding.
The manufacturing and distribution of industrial tools were impacted by the pandemic's effects on global supply chain disruptions. The inability of many manufacturers to create and supply these tools was hampered by labor shortages, plant closures, and transportation problems. There was variability in the demand for industrial instruments, such as Axial Thread Rolling Heads. Demand for various industries initially declined as a result of lockdowns, production halts, and uncertain economic conditions.
The hydraulic segment is expected to be the largest during the forecast period. Hydraulic systems may frequently run at faster rates than mechanical ones. Increased productivity and efficiency in industrial operations can result from faster rolling speeds. Because they operate more smoothly and have greater control than mechanical ones, hydraulic thread rolling heads often endure less wear and tear, which might result in a longer tool life and need less maintenance.
The automotive segment is expected to have the highest CAGR during the forecast period. Rather than removing material, thread rolling produces threads by means of material displacement. Because of the cold working and improved grain structure, this method usually produces stronger threads that have improved mechanical qualities and are more fatigue resistant. These tools are used to create threads on bolts, studs, fasteners, and other parts.
North America is projected to hold the largest market share during the forecast period. Precision instruments called axial thread rolling heads are used to cold-form threads on fasteners or threaded components. They are very beneficial for large-scale manufacturing, improving the cost-effectiveness and strength of the threads. Many industries, including the automotive, aerospace, construction, and industrial sectors, employ these equipment extensively. Axial thread rolling heads, associated services, and related gear are the areas of expertise for several firms.
Asia Pacific is projected to hold the highest CAGR over the forecast period. Thread rolling heads are among the many parts of industrial machinery that are produced, supplied, and distributed by different companies. Numerous businesses in various nations are well-known for producing top-notch equipment parts. These producers frequently provide axial thread rolling heads to the construction, automotive, and aerospace industries, among other areas, where exact threading of metal components is necessary. These parts are used in the manufacturing of bolts, screws, and other threaded components.
Some of the key players in Axial Thread Rolling Head market include: LMT Fette, Landis Solutions, RSVP Tooling, Inc., Dormer Pramet, Sowa Tool, Reed Machinery, Orbitform, Boehlerit, Namco Tooling and CJWinter.
In November 2014, LMT Tools has launched the Evo-Line axial rolling heads, a new generation of thread rolling tools. The rolls swivel along their horizontal axis, so that the workpiece /the rolling head are axially shifted around the thread pitch with a full revolution.