市场调查报告书
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1401952
到 2030 年冷镦和冷冲模具市场预测:按类型、材料、最终用户和地区分類的全球分析Cold Heading and Cold Punching Mold Market Forecasts to 2030 - Global Analysis By Type (Extrusion Die, Bending Mold, Flat Die, Heading Die, Carbide Inserts amd Other Types), Material, End User and By Geography |
根据 Stratistics MRC 的数据,全球冷镦和冷冲模具市场在预测期内将以 6.6% 的复合年增长率成长。
冷镦用于生产金属零件,特别是螺栓、螺丝和钉子等紧固件。冷镦模具,也称为晶粒,是一种由硬质合金或硬化钢製成的装置,透过压缩而不使用热量来形成金属。与冷镦类似,冷冲压在金属板或薄板上形成形状或孔。冷冲压模具是此过程中使用的工具,旨在在不使用热量的情况下切割、剪切和成型金属。
改善材料特性
冷加工往往会细化金属的结晶结构,从而增强材料的机械性能,例如提高韧性和抗疲劳性。模具材料的较高硬度有助于防止在冷镦和冲压製程中典型的高压和重复衝击下变形和损坏。其结果是模具完整性更好,生产的零件更一致。这是促进市场成长的主要因素。
复杂的设计
冷成型技术可以限制复杂的形状和装饰。与铸造或机械加工等其他製造流程相比,製造复杂精密的零件很困难。然而,製造用于冲压和冷镦的模具需要精密工程。由于其设计复杂,需要许多小零件,因此製造和维护成本也很高。这些点限制了市场的扩大。
高生产力
提高模具材料品质的好处是降低废品率、减少模具维护停机时间以及提高生产稳定性,从而提高生产率。这些步骤通常是自动化的,因此可以快速生产零件,从而提高製造效率并减少生产时间。这是市场拓展的主要因素。
维护成本高
需要定期维护、修理或更换以保持功能和耐用性。在开发冷镦或冲压模具时,模具成本会增加。此外,生产这些模具可能需要费力且专门的设置,进一步增加了营运成本。因此,这些问题阻碍了市场的拓展。
在 COVID-19 爆发期间,整个民航部门被迫关闭,几乎没有办法提前做好计划。此外,许多工业设施暂时停止运营,以遵守停工和物理隔离规定。疫情爆发前,儘管飞机製造企业大量订单,但航太产业无论是生产或服务都取得了长足发展。因此,疫情对冷成型和冷镦产业的负面影响只是暂时的。
预计不銹钢产业在预测期内将是最大的
预计不銹钢细分市场在预测期内将成为最大的细分市场。由于其强度和硬度,不銹钢需要特殊的模具来承受成型所需的压力和磨损。不銹钢模具耐用、精确,且必须由能够承受金属磨损的材料製成。
预计汽车业在预测期内复合年增长率最高
预计汽车业在预测期内复合年增长率最高。收紧法律规章和改变排放法规是推动电动车需求的主要因素。推动该产业发展的另一个因素是消费者越来越倾向于避免购买排放气体高于电动车的引擎的汽车。这些步骤透过在环境温度下形成金属零件而无需使用热量,有助于保持材料的品质和完整性。
预计北美在预测期内将占据最大的市场占有率。冷镦和冷冲模具在製造过程中用于形成金属零件。这些模具在航太、建筑和汽车等各个领域都至关重要。为了满足多样化的工业需求,该领域的许多公司都专注于製造和生产这些模具。
预计亚太地区在预测期内将维持最高的复合年增长率。该地区的製造商擅长製造这些模具,因为该地区历史悠久,精通精密工程和金属加工。由于训练有素的工人、技术发展和强大的工业基础设施的存在,冷镦和冷冲模具製造变得越来越普及。
According to Stratistics MRC, the Global Cold Heading and Cold Punching Mold Market is growing at a CAGR of 6.6 % during the forecast period. The method of cold heading is used to manufacture metal components, most often fasteners like bolts, screws, and nails. The cold heading mold, also referred to as a die, is a device composed of carbide or hardened steel that molds metal by compression without the use of heat. Similar to cold heading, cold punching entails punching forms or holes into a metal plate or sheet. A cold punching mold is a tool used in this process that is intended to cut, shear, or shape metal without the use of heat.
Improved material properties
Cold working tends to align the grain structure of metals, which enhance the material's mechanical properties, such as increased toughness and fatigue resistance. Higher hardness in mold materials prevent deformation or damage when subjected to the high pressures and repetitive impacts typical in cold heading or punching operations. This results in better tool integrity and consistency in the manufactured parts. This is the major factor improving the growth of the market.
Complexity in design
The intricacy of forms and decorations that may be accomplished may be restricted by cold forming techniques. Making complex or finely detailed pieces is more difficult than with other production processes like casting or machining. However, precision engineering is needed to create the molds used in punching and cold heading. They are costly to produce and maintain because to their sophisticated design, which calls for many little parts. These are the aspects that are limiting the market's expansion.
High production rates
Reduced rejection rates, less downtime for mold maintenance, and more consistent production are all benefits of improved mold material qualities that lead to higher productivity. Because these procedures are frequently automated, components may be produced quickly, increasing manufacturing efficiency and cutting down on production time. This is the main factor propelling the market's expansion.
High maintenance cost
Regular maintenance, repairs, or even replacements are necessary to maintain them functioning and durable, which might raise the cost of manufacturing overall. Tooling expenses up front are high when developing molds for cold heading and punching. Operational costs are further increased by the possibility of labor-intensive and specialized specialist setup for these molds during manufacturing. Therefore, these issues are impeding the market's expansion.
The entire commercial aviation sector was forced to halt operations during the COVID-19 epidemic, with few means of planning ahead. Additionally, a number of industrial facilities were temporarily shut down in order to comply with regulatory regulations pertaining to lockout and physical separation. Before the epidemic, the aerospace sector was seeing substantial development in terms of both production and services, despite large backlogs from aircraft manufacturers. As a result, the pandemic's detrimental impacts on the cold forming and cold heading industries were only felt temporarily.
The stainless steel segment is expected to be the largest during the forecast period
The stainless steel segment is expected to be the largest during the forecast period. Because of its strength and hardness, stainless steel needs specific molds that can handle the pressure and wear required in shaping it. Stainless steel molds must be constructed from materials that are durable, precise, and able to withstand the metal's abrasiveness.
The automotive segment is expected to have the highest CAGR during the forecast period
The automotive segment is expected to have the highest CAGR during the forecast period. Tighter laws and changing emission standards are the main factors driving the demand for electric vehicles. Customers' growing inclination to forego buying automobiles with engines that emit more emissions than electric ones is another factor propelling the industry. These procedures assist preserve the qualities and integrity of the material by shaping metal components at ambient temperature without the use of heat.
North America is projected to hold the largest market share during the forecast period. Molds for cold heading and cold punching are used in manufacturing operations to shape metal components. These molds are essential in a variety of sectors, including aerospace, construction, and automotive. To satisfy diverse industrial demands, a number of businesses in this area focus on creating and producing these molds.
Asia Pacific is projected to hold the highest CAGR over the forecast period. Because of the region's lengthy history and proficiency in precise engineering and metalworking, manufacturers in this area are skilled in creating these molds. Cold heading and cold punching mold production has become increasingly popular because to the availability of trained workers, technical developments, and a strong industrial infrastructure.
Some of the key players in Cold Heading and Cold Punching Mold market include National Machinery, Aida Engineering, Carlo Salvi, Harbin Rainbow Technology, Tanisaka Iron Works, Nakashimada Engineering Works, Waterbury Farrel, Sacma Group, Nakashimada, WCS Industries, Abbott Interfast, Arai Parts, Benchmark Fasteners, Inc. and National Machinery.
In November 2023, Misumi Group Inc. launched a new feature of sheet metal welding. Among various parts processing, the lead time for welded parts procurement tends to be long.