市场调查报告书
商品编码
1476329
2030 年聚合物微射出成型市场预测:按材料类型、技术、应用和地区分類的全球分析Polymer Microinjection Molding Market Forecasts to 2030 - Global Analysis By Material Type, Technology, Application and By Geography |
根据Stratistics MRC的数据,2023年全球聚合物微注射射出成型市场规模为15.3亿美元,预计到2030年将达到32.3亿美元,预测期内复合年增长率为11.3%。
聚合物微注射射出成型是一种精密製造技术,用于生产高精度和一致性的小型复杂塑胶零件。这涉及在高压下将熔融聚合物材料注入模具型腔,以形成详细的特征和形状。这种方法非常适合小零件的大量生产。透过控制温度、压力和冷却时间等因素,製造商可以实现严格的公差和出色的表面光洁度,从而使聚合物微注射射出成型成为生产微型复杂塑胶零件的首选。
根据厚生劳动省年度药品生产统计报告,2018年日本医疗设备及材料市场规模为293亿美元,较2017年成长6.9%。
小型化趋势日益明显
电子、汽车和医疗设备等行业日益小型化的趋势是推动聚合物微注射射出成型市场成长的主要因素。随着对更小、更精确零件的需求不断增加,聚合物微注射射出成型为製造具有高尺寸精度的复杂零件提供了一种经济高效的解决方案。这种方法使製造商能够满足现代应用严格的尺寸和重量要求,同时保持效率和扩充性,从而推动聚合物微注射射出成型在各个领域的采用。
材料相容性有限
聚合物微注射射出成型中材料的相容性有限,主要是由于此製程对材料具有特定的流动性能、熔体黏度和热稳定性的要求。并非所有聚合物都能满足这些标准,这限制了聚合物射出成型应用的材料选择。这种限制限制了该技术满足更广泛工业需求的多功能性和灵活性,从而阻碍了市场成长。
不断发展的电子和医疗保健领域
在电子产业,对智慧型手机和穿戴式装置等更小、更复杂零件的需求正在推动聚合物微注射射出成型的采用。同样,在医疗保健领域,对医疗设备、药物传输系统和诊断工具小型化的需求正在推动市场发展。聚合物微注射射出成型正在推动持续成长,因为它为这些行业特定的要求提供了经济高效的精密製造解决方案。
初始设定成本高
由于模具设计、製造和资本投资的复杂性,聚合物微注射射出成型的初始设定成本较高。微型生产对精密模具和机械的需求在很大程度上增加了这些成本。此外,高昂的安装成本会延长计划前置作业时间,增加製造商的财务风险,并可能阻碍投资。因此,企业可能会选择替代製造方法,从而阻碍聚合物微注射射出成型产业的整体成长潜力。
COVID-19 的影响
COVID-19 的爆发对聚合物射出成型市场产生了各种影响。儘管最初因供应链中断、生产设施暂时关闭以及消费者需求减少而放缓,但随着行业适应新常态,市场逐渐恢復。疫情期间对医疗保健和医疗设备生产的日益关注为聚合物射出成型市场提供了推动力。此外,向远端工作的转变和对电子设备的日益依赖进一步维持了市场需求。
气体辅助射出成型成型领域预计将在预测期内成为最大的领域
气体辅助射出成型成型领域预计将出现良好的成长。 GAIM 是一种聚合物微注射射出成型方法,其中在初始聚合物注射后将氮气或其他气体注射到模具型腔中。透过将气体注入模具型腔,可以製造具有较少缩痕和翘曲的复杂、厚的零件。该工艺提高了设计灵活性,减少了材料使用,并提高了表面光洁度。 GAIM 还有助于创建中空结构、轻质零件和精密形状,扩大了应用范围。
预计电子业在预测期内复合年增长率最高
由于电子业能够製造具有严格公差的复杂、高精度零件,预计在预测期内复合年增长率最高。它用于製造微型电子设备,例如感测器、连接器、微流体晶片以及穿戴式装置和手持设备的外壳。促进紧凑型电子组件中多种功能的集成,促进行业创新和小型化趋势。
由于製造业的快速成长和对小型化元件的需求不断增加,预计亚太地区在预测期内将占据最大的市场占有率。中国、日本和韩国等国家凭藉先进的製造能力和技术投资引领市场。该地区还受益于庞大的消费性电子市场、不断发展的医疗保健产业和不断扩大的汽车产业。此外,旨在促进製造和技术创新的有利政府政策和措施进一步推动了亚太地区聚合物微注射射出成型市场的成长。
由于其强大的工业基础设施、技术进步和对创新的高度重视,预计北美在预测期内将呈现最高的复合年增长率。除了主要市场参与者的存在之外,政府的支持措施和研发投资也在推动市场成长。美国和加拿大是拥有先进製造能力并专注于创新的主要贡献者。此外,对永续製造方法的关注和先进材料的采用进一步推动了北美聚合物微注射射出成型市场的扩张。
According to Stratistics MRC, the Global Polymer Microinjection Molding Market is accounted for $1.53 billion in 2023 and is expected to reach $3.23 billion by 2030 growing at a CAGR of 11.3% during the forecast period. Polymer microinjection molding is a precise manufacturing technique used to produce small, intricate plastic parts with high accuracy and consistency. It involves injecting molten polymer material into a mold cavity at high pressure, creating detailed features and geometries. This method is ideal for mass-producing miniature components. By controlling factors like temperature, pressure, and cooling time, manufacturers can achieve tight tolerances and superior surface finishes, making polymer microinjection molding a preferred choice for producing intricate plastic parts at a micro-scale.
According to the Ministry of Health, Labour and Welfare Annual Pharmaceutical Production Statistics, the Japanese market for medical devices and materials in 2018 was $29.3 billion, i.e., 6.9% up from 2017.
Rising miniaturization trend
The rising miniaturization trend across industries, such as electronics, automotive, and medical devices, is a key driver propelling the growth of the polymer microinjection molding market. As the demand for smaller and more precise components increases, polymer microinjection molding offers a cost-effective solution for producing intricate parts with high dimensional accuracy. This method enables manufacturers to meet the stringent size and weight requirements of modern applications while maintaining efficiency and scalability, thereby driving the adoption of microinjection molding in various sectors.
Limited material compatibility
Limited material compatibility in polymer microinjection molding is primarily due to the process's requirements for materials with specific flow properties, melt viscosity, and thermal stability. Not all polymers can meet these criteria, restricting the choice of materials for microinjection molding applications. This limitation hampers market growth by constraining the versatility and flexibility of the technology to address a broader range of industry needs.
Growing electronics & healthcare sectors
In the electronics industry, the demand for smaller and more intricate components for devices like smart phones and wearables fuels the adoption of microinjection molding. Similarly, in healthcare, the need for miniaturized medical devices, drug delivery systems, and diagnostic tools propels the market forward. Polymer microinjection molding offers cost-effective and precise manufacturing solutions that cater to the specific requirements of these industries, thus driving its continued growth.
High initial setup costs
High initial setup costs in polymer microinjection molding stem from the complexity of tooling design, fabrication, and equipment investment. The need for precision moulds and machinery tailored to micro-scale production contributes significantly to these costs. Additionally, high setup costs can extend project lead times and increase the financial risk for manufacturers, potentially deterring investment. As a result, companies may opt for alternative manufacturing methods, hindering the overall growth potential of the polymer microinjection molding industry.
Covid-19 Impact
The covid-19 pandemic had a mixed impact on the polymer microinjection molding market. While there was an initial slowdown due to disruptions in supply chains, temporary closures of manufacturing facilities, and decreased consumer demand, the market gradually recovered as industries adapted to the new normal. The heightened focus on healthcare and the production of medical devices during the pandemic provided a boost to the microinjection molding market. Additionally, the shift towards remote work and increased reliance on electronics further sustained market demand.
The gas-assisted injection molding segment is expected to be the largest during the forecast period
The gas-assisted injection molding segment is estimated to have a lucrative growth. GAIM is a technique within polymer microinjection molding that involves injecting nitrogen or other gases into the mold cavity after the initial polymer injection. It enables the production of complex, thick-walled parts with reduced sink marks and warpage by injecting gas into the mold cavity. This process enhances design flexibility, reduces material usage, and improves surface finish. GAIM also facilitates the creation of hollow structures, lightweight components, and precise geometries, expanding the range of applications.
The electronics segment is expected to have the highest CAGR during the forecast period
The electronics segment is anticipated to witness the highest CAGR growth during the forecast period, due to its ability to produce intricate, high-precision components with tight tolerances. It is employed in the fabrication of miniaturized electronic devices such as sensors, connectors, micro fluidic chips, and housings for wearables and handheld gadgets. It facilitates the integration of multiple functionalities within compact electronic assemblies, driving innovation and miniaturization trends in the industry.
Asia Pacific is projected to hold the largest market share during the forecast period due to its burgeoning manufacturing sector and increasing demand for miniaturized components. Countries like China, Japan, and South Korea are leading the market with their advanced manufacturing capabilities and investments in technology. The region also benefits from a large consumer electronics market, growing healthcare sector, and expanding automotive industry. Additionally, favorable government policies and initiatives aimed at promoting manufacturing and innovation further propel the growth of the polymer microinjection molding market in the Asia-Pacific region.
North America is projected to have the highest CAGR over the forecast period, owing to robust industrial infrastructure, technological advancements, and a strong focus on innovation. The presence of key market players, coupled with supportive government initiatives and investments in research and development, fosters market growth. The United States and Canada are key contributors, boasting advanced manufacturing capabilities and a focus on innovation. Additionally, increasing emphasis on sustainable manufacturing practices and the adoption of advanced materials further drive the expansion of the polymer microinjection molding market in North America.
Key players in the market
Some of the key players profiled in the Polymer Microinjection Molding Market include Accu-Mold LLC, Precimold Inc., SMC Limited, Stamm AG, MTD Micro Molding, Makuta Technics Inc., Plasdan Group, Sovrin Plastics, Matrix Plastic Products, Micromold Inc., Cicor Group, TERA Plastics & Electronics Limited, BMP Medical, Kamek Precision Tools and Promold Plastics.
In September 2023, Accumold pioneered an innovative method for micro injection molding of thin-wall cannulas at exceptionally high production rates. These delicate and slender cannulas hold crucial importance across a spectrum of medical uses, notably in reducing patient discomfort and enhancing medical procedures.
In January 2023, Accumold made a strategic investment in its micro additive manufacturing (AM) capability with the acquisition of the Fabrica 2.0 machine from Nano Dimension. This move signifies Accumold's ongoing commitment to enhancing its portfolio of precision micro AM technologies.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.