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到 2030 年製程控制自动化市场预测:按设备类型、解决方案类型、最终用户和地区进行的全球分析Process Control Automation Market Forecasts to 2030 - Global Analysis By Instrument Type, Solution Type, End User and By Geography |
根据Stratistics MRC预测,2024年全球製程控制自动化(PCA)市场规模将达到641.7亿美元,预计在预测期内将以7.2%的复合年增长率成长,到2030年达到973.9亿美元。
过程控制自动化是指使用技术来管理和协调工业过程,以最少的人为干预。整合各种硬体和软体系统,即时监控、控制和优化运营,确保效率、一致性和安全性。透过不断收集温度、压力和流量等製程变数的资料,这些系统可以维持所需的输出水平并调整控制以响应波动和偏移。
根据 Stratus 研究,89% 的製造商将降低营运成本作为实施 IIOT 解决方案的首要目标。
对业务效率的需求不断增加
对业务效率不断增长的需求正在推动製程控制自动化 (PCA) 的进步。随着业界努力降低成本、提高品质和提高生产力,PCA 已成为优化复杂流程的关键。透过整合即时资料分析、机器学习和人工智慧等先进技术,PCA 系统可增强决策并简化营运。自动化系统可对製造流程进行精确控制,减少人为错误,并实现持续监控和调整。这种转变不仅提高了生产力,还确保了一致的品质和符合安全标准。
初始投资高
由于与该技术相关的初始成本较高,初始投资较高是实施製程控制自动化的主要障碍。自动化系统通常需要大量的硬体、软体和专用基础设施支出,以及安装和整合成本。培训人员和升级现有设备以确保与新系统的兼容性也涉及成本。对于许多企业,尤其是中小型企业来说,儘管有潜在的长期利益,但这些成本可能令人望而却步,并限制了他们采用自动化技术的能力。高昂的初始投资可能会阻碍公司追求自动化,因为他们很难证明财务支出是否合理,以应对当前的财务压力和投资回报的不确定性。
对资料分析的需求不断增长
对资料分析日益增长的需求透过为工业运作提供更深入的洞察和更精确的控制,大大增强了製程控制自动化。先进的分析工具可以即时监控製程变数并识别以前无法侦测到的模式和异常。这种资料驱动的方法可以实现预测性维护、减少停机时间并延长设备寿命。透过整合机器学习演算法和统计模型,组织可以优化控制策略、提高效率并减少浪费。资料分析还有助于自适应控制系统自动适应不断变化的条件并确保最佳性能和一致性。
缺乏技能
技能短缺在快速技术进步与可用人才库之间造成了差距,严重阻碍了製程控制自动化的进步。随着各行业越来越多地采用先进的自动化技术来提高效率和降低成本,熟悉 PLC、SCADA 和先进控制演算法等复杂系统的熟练专业人员的短缺正在成为一个问题。这种不足会导致计划进度更长、成本更高以及系统效能降低。由于公司难以实施和优化尖端解决方案,缺乏经验丰富的工程师和技术人员也阻碍了创新。
COVID-19 大流行加速了数位技术的采用并重塑了业务实践,对跨行业的过程控制自动化产生了重大影响。随着封锁和社交距离措施的到位,许多企业的传统管理和监控流程方式面临中断。然而,这种远端维护业务的紧迫性凸显了遗留系统的局限性,并促使人们迅速转向自动化和远端系统管理解决方案。因此,疫情成为数位转型的催化剂,促使各产业采用更先进、更自主的系统,为类似的破坏做好准备。
预计在预测期内湿度变送器市场将是最大的
透过提供准确和即时的湿度测量,湿度变送器领域预计将在预测期内实现最大的成长,这对于工业製程优化至关重要。这些变送器整合了先进的感测器和数位通讯技术,可持续监测和报告各种环境中的湿度水平,确保条件保持在所需的参数范围内。这些即时资料可让您对控制系统进行即时调整,从而提高效率、产品品质和设备寿命。透过将湿度变送器整合到自动控制系统中,各行业可以提高环境法规的准确性、减少人工干预并简化操作,从而提高整体性能并降低成本。
自动化生产系统产业预计在预测期内复合年增长率最高
由于整合了尖端技术和复杂的演算法来优化製造流程,自动化製造系统领域预计在预测期内将实现最高的复合年增长率。这项增强功能利用即时资料分析、机器学习和先进的感测器网路来精确控制温度、压力和流量等生产变数。透过自动化这些控制,系统可确保一致的产品品质、减少人为错误并提高业务效率。
随着越来越多的行业采用自动化系统来提高效率、安全性和生产力,对先进控制技术的需求正在迅速增加。该全部区域对高度依赖自动化的智慧基础设施(例如先进的建筑管理系统和节能解决方案)的需求正在不断增长,而都市化正在推动这一趋势。这一转变不仅促进了经济成长,也使北美成为技术创新的领导者。工业成长和城市发展的整合将加速尖端控制系统的部署,从而重塑该地区的工业实践,并有助于其整体现代化和提高在全球市场的竞争力。
预计欧洲地区在预测期内将保持盈利成长。欧盟机械指令和爆炸性环境 ATEX 法规等严格的标准和指令迫使全部区域的公司采用先进的自动化技术来提高安全性和业务效率。这些法规正在推动最先进的控制系统和资料分析的集成,从而在全部区域实现更准确、更可靠的流程管理。此外,旨在减少环境影响的法规将推动产业采用更环保的技术和节能流程,以符合欧盟更广泛的永续性目标。
According to Stratistics MRC, the Global Process Control Automation Market is accounted for $64.17 billion in 2024 and is expected to reach $97.39 billion by 2030 growing at a CAGR of 7.2% during the forecast period. Process Control Automation refers to the use of technology to manage and regulate industrial processes with minimal human intervention. It integrates various hardware and software systems to monitor, control, and optimize operations in real-time, ensuring efficiency, consistency and safety. By continuously gathering data on process variables like temperature, pressure, and flow rates, these systems adjust controls to maintain desired output levels and respond to fluctuations or deviations.
According to a study by Stratus, 89% of Manufacturers cite Operational Cost reduction as primary goal of deploying IIOT solutions.
Rising demand for operational efficiency
Rising demand for operational efficiency is driving advancements in Process Control Automation (PCA). As industries strive to reduce costs, improve quality, and increase productivity, PCA becomes crucial in optimizing complex processes. By integrating advanced technologies such as real-time data analytics, machine learning, and artificial intelligence, PCA systems enhance decision-making and streamline operations. Automated systems provide precise control over manufacturing processes, reduce human error, and enable continuous monitoring and adjustments. This shift not only enhances productivity but also ensures consistent quality and compliance with safety standards.
High initial investment
High initial investment is a significant barrier to implementing process control automation due to the substantial upfront costs associated with the technology. Automation systems often require substantial expenditures for hardware, software, and specialized infrastructure, along with installation and integration costs. There are expenses related to training staff and potentially upgrading existing equipment to ensure compatibility with new systems. For many businesses, especially small to mid-sized enterprises, these costs can be prohibitive, limiting their ability to adopt automation technologies despite their potential long-term benefits. The high initial investment can deter companies from pursuing automation, as they may struggle to justify the financial outlay against the immediate financial pressures and uncertainty about the return on investment.
Growing need for data analytics
The growing need for data analytics is substantially enhancing process control automation by providing deeper insights and more precise control over industrial operations. Advanced analytics tools enable real-time monitoring of process variables, identifying patterns and anomalies that were previously undetectable. This data-driven approach allows for predictive maintenance, reducing downtime and extending equipment lifespan. By integrating machine learning algorithms and statistical models, organizations can optimize control strategies, improve efficiency, and reduce waste. Data analytics also facilitates adaptive control systems that automatically adjust to changing conditions, ensuring optimal performance and consistency.
Skill shortages
Skill shortages is significantly impeding progress in Process Control Automation by creating a gap between the rapid technological advancements and the available talent pool. As industries increasingly adopt advanced automation technologies to enhance efficiency and reduce costs, they encounter a scarcity of skilled professionals proficient in complex systems like PLCs, SCADA, and advanced control algorithms. This shortage results in longer project timelines, higher costs, and compromised system performance. The lack of experienced engineers and technicians also hampers innovation, as companies struggle to implement and optimize cutting-edge solutions.
The COVID-19 pandemic significantly impacted process control automation across various industries by accelerating the adoption of digital technologies and reshaping operational practices. With lockdowns and social distancing measures in place, many companies faced disruptions in their traditional methods of managing and monitoring processes. However, this urgency to maintain operations remotely highlighted the limitations of outdated systems and prompted a rapid shift towards automation and remote management solutions. Consequently, the pandemic served as a catalyst for digital transformation, pushing industries to adopt more sophisticated and autonomous systems to future-proof their operations against similar disruptions.
The Humidity Transmitter segment is expected to be the largest during the forecast period
Humidity Transmitter segment is expected to be the largest during the forecast period by providing precise, real-time humidity measurements essential for optimizing industrial processes. These transmitters, integrated with advanced sensors and digital communication technologies, continuously monitor and report humidity levels within various environments, ensuring conditions remain within desired parameters. This real-time data allows for immediate adjustments to control systems, enhancing efficiency, product quality, and equipment longevity. By integrating humidity transmitters with automated control systems, industries can achieve greater accuracy in environmental regulation, reduce manual interventions, and streamline operations, leading to improved overall performance and cost savings.
The Automated Production System segment is expected to have the highest CAGR during the forecast period
Automated Production System segment is expected to have the highest CAGR during the forecast period by integrating cutting-edge technologies and sophisticated algorithms to optimize manufacturing processes. This enhancement leverages real-time data analytics, machine learning, and advanced sensor networks to enable precise control over production variables such as temperature, pressure, and flow rates. By automating these controls, the system ensures consistent product quality, reduces human error, and enhances operational efficiency.
As industries increasingly adopt automated systems to enhance efficiency, safety, and productivity, the demand for sophisticated control technologies has surged, North America region dominated the largest market share over the projected period. Urbanization contributes to this trend by driving the need for smart infrastructure, such as advanced building management systems and energy-efficient solutions, which rely heavily on automation across the region. This shift not only boosts economic growth but also positions North America as a leader in technological innovation. The convergence of industrial growth and urban development accelerates the deployment of cutting-edge control systems, thereby reshaping the region's industrial practices and contributing to its overall modernization and competitive edge in the global market.
Europe region is poised to hold profitable growth during the extrapolated period. Stringent standards and directives, such as the EU's Machinery Directive and the ATEX regulations for explosive atmospheres, compel companies to adopt advanced automation technologies that improve safety and operational efficiency across the region. These regulations encourage the integration of state-of-the-art control systems and data analytics, leading to more precise and reliable process management throughout the region. Furthermore, regulations aimed at reducing environmental impact push industries towards greener technologies and energy-efficient processes, aligning with the EU's broader sustainability goals.
Key players in the market
Some of the key players in Process Control Automation market include ABB Ltd, Azbil Corporation, Emerson Electric Co, FANUC Corporation, Honeywell International Inc, Mitsubishi Electric Corporation, Panasonic Corporation, Rockwell Automation Inc, Siemens AG, Toshiba Corporation and Yokogawa Electric Corporation.
In November 2023, Panasonic Corporation announced that in order to accelerate the competitiveness of its businesses that contribute to carbon neutrality (decarbonization), it will launch, a power supply and demand management demonstration project in 2024 at Panasonic Manufacturing UK Ltd., a manufacturer and seller of microwave ovens and other products.
In October 2023, Emerson to Launch New CO2 Scroll Refrigeration Units in Europe. The small modular Copeland-branded units can be installed packed or split, indoor or outdoor, according to Emerson; the gas cooler can be placed horizontally or vertically or be self-standing. The units are also Ecodesign compliant.