市场调查报告书
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2030 年雷射焊接机市场预测:按焊接类型、材料类型、功率、技术、应用、最终用户和地区进行的全球分析Laser Welding Machine Market Forecasts to 2030 - Global Analysis By Welding Type, Material Type, Power Output, Technology, Application, End User and By Geography |
根据Stratistics MRC预测,2024年全球雷射焊接机市场规模将达23亿美元,预计2030年将达到34亿美元,预测期内复合年增长率为6.7%。
雷射焊接机是一种高强度工具,用于使用聚焦光束连接金属材料或热塑性塑胶。它的工作原理是小孔焊接或渗透模式焊接,在工件中形成充满汽化材料的空腔。本机器由雷射光源、光学系统和工件组成。它具有高精度、高速度、高效性、多功能性和自动化特点,适合复杂的行业。
根据美国焊接协会(AWS)预测,到2020年,美国製造业将短缺29万名熟练焊工,而且这种熟练劳动力短缺并不仅限于美国。
高品质机械加工零件的需求不断增长
雷射焊接可以形成坚固、耐用的焊缝,且热影响区域最小,使其成为先进材料和复杂设计的理想选择。其效率和速度还有助于缩短生产时间并降低营运成本,使其成为大批量製造环境的有吸引力的选择。随着行业的发展和品质成为优先考虑的因素,对雷射焊接机的需求预计将大幅增加。因此,由于对精度和可靠性的需求,市场需求激增。
工艺限制
该市场面临一些限制,包括组装精度高、冷却快、初始投资和维护成本高。这些因素阻碍了各种行业的发展和应用,特别是在需要材料完整性的应用中。此外,快速冷却可能会导致脆性金属零件出现裂纹,而高昂的初始投资和维护成本可能会阻碍中小型企业采用雷射焊接技术。解决这些挑战对于雷射焊接机的广泛市场接受和使用至关重要。
扩大跨产业招聘
雷射焊接机因其高精度、高速度和高效率而受到欢迎,使其成为汽车、医疗、电子、航太和珠宝饰品製造等领域大批量生产应用的理想选择。汽车工业是一个主要的消费者,用它来精密焊接引擎零件、传动零件、燃油滤清器和电磁阀。自动化的便利性也进一步刺激了汽车产业的需求。
高成本
雷射焊接机的成本较高,从几万美元到数百万美元不等,尤其是对中小企业来说,实施起来是一个很大的挑战。潜在用户不愿采用雷射焊接技术,因为初始投资和维护成本进一步增加了营运成本。儘管具有提高准确性和效率等优点,但高成本可能会阻碍这种先进技术在各个製造领域的广泛采用。
COVID-19 大流行对雷射焊接机市场产生了重大影响,扰乱了汽车、医疗和电子等行业的营运和供应链。停工和社交隔离措施减少了产量并推迟了计划。然而,随着行业復苏,对包括雷射焊接技术在内的自动化解决方案的需求增加,以提高效率并减少劳动力依赖。
预计小孔焊接领域将在预测期内成为最大的领域
预计小孔焊接将成为预测期内最大的细分市场。小孔焊接是雷射焊接机常用的技术,可在材料中形成小孔状空腔,从而实现深而窄的焊接。该工艺将高强度雷射光束聚焦到工件上,形成一个空腔,从而实现更深的穿透和更强的焊接。该技术在汽车和航太等行业特别有用,因为轻质部件是必不可少的。
飞机结构领域预计在预测期内复合年增长率最高
飞机结构产业预计在预测期内复合年增长率最高。雷射焊接技术在航太领域越来越受欢迎,用于製造轻质且坚固的飞机结构。它比铆钉等传统方法具有优势,可以实现更简单的设计和更轻的重量。雷射焊接的精度可确保接头坚固耐用,同时保持先进的材料。研究重点是优化大型结构的工艺,以提高燃油效率和结构完整性。
由于技术进步、汽车和航太领域对精密焊接的需求不断增加以及製造过程自动化的兴起,预计北美将在预测期内占据最高的市场占有率。该地区强大的工业基础和主要市场参与者的存在正在刺激雷射焊接技术的创新和采用。此外,对节能和环保製造解决方案的日益重视也推动了市场的发展。
由于生产效率和准确性的提高,预计亚太地区在预测期内的复合年增长率最高。此外,政府支持先进製造业的倡议和国际参与者的不断增加正在促进充满活力的市场环境。因此,该市场有望实现显着成长,反映出全部区域工业现代化和技术进步的更广泛趋势。
According to Stratistics MRC, the Global Laser Welding Machine Market is accounted for $2.3 billion in 2024 and is expected to reach $3.4 billion by 2030 growing at a CAGR of 6.7% during the forecast period. A laser welding machine is a high-intensity tool used to join metallic materials or thermoplastics using a focused beam. It operates on the principle of keyhole or penetration mode welding, creating a cavity filled with vaporized material in the work piece. The machine consists of a laser source, an optical system, and the work piece. It offers high precision, speed, efficiency, versatility, and automation, making it suitable for complex industries.
According to the American Welding Society (AWS), the U.S. manufacturing industry was short of 290,000 skilled welders by 2020, and these skilled labor shortages are not unique to the U.S.
Growing demand for quality fabricated parts
Laser welding is preferred due to its ability to create strong, durable welds with minimal heat-affected zones, making it ideal for working with advanced materials and complex designs. Its efficiency and speed also contribute to shorter production times and reduced operational costs, making it an attractive option for high-volume production environments. As industries evolve and prioritize quality, the demand for laser welding machines is expected to rise significantly. Therefore, the market is experiencing a surge in demand due to the need for precision and reliability.
Process limitations
The market faces several limitations, including high assembly accuracy, rapid cooling, and high initial investment and maintenance costs. These factors can hinder its growth and application across various industries, particularly in applications requiring material integrity. Additionally, rapid cooling can cause cracking in brittle metal parts, and the high initial investment and maintenance costs can deter smaller enterprises from adopting laser welding technology. Addressing these challenges is crucial for broader market acceptance and utilization of laser welding machines.
Growing adoption across industries
Laser welding machines are gaining popularity due to their high precision, speed, and efficiency, making them ideal for high-volume applications in sectors like automotive, medical, electronics, aerospace, and jewelry manufacturing. The automotive industry is a major consumer, using them to weld engine parts, transmission components, fuel filters, and solenoids with precision. The ease of automation further boosts demand in the automotive sector.
High costs
The high costs of laser welding machines, ranging from tens of thousands to over a million dollars, pose a significant challenge to their adoption, especially among small and medium-sized enterprises. The initial investment and maintenance costs further increase operational expenses, deterring potential users from adopting laser welding technology. Despite its advantages like increased precision and efficiency, the high costs may hinder the widespread adoption of this advanced technology in various manufacturing sectors.
The COVID-19 pandemic significantly impacted the laser welding machine market, disrupting operations and supply chains across industries like automotive, medical, and electronics. Lockdowns and social distancing measures led to decreased production and delayed projects. However, as industries recovered, demand for automated solutions, including laser welding technology, grew to enhance efficiency and reduce labour dependency.
The keyhole welding segment is expected to be the largest during the forecast period
The keyhole welding is expected to be the largest during the forecast period. Keyhole welding is a popular technique in laser welding machines, allowing deep and narrow welds by creating a keyhole-shaped cavity in the material. This process involves focusing a high-intensity laser beam onto the workpiece, resulting in a cavity that allows deeper penetration and stronger welds. This technique is particularly beneficial in industries like automotive and aerospace, where lightweight components are essential.
The aircraft structures segment is expected to have the highest CAGR during the forecast period
The aircraft structures segment is expected to have the highest CAGR during the forecast period. Laser welding technology is gaining popularity in the aerospace sector for lightweight, robust aircraft structures. It offers advantages over traditional methods like riveting, allowing for simpler designs and weight reduction. Laser welding precision ensures strong, durable joints while maintaining advanced materials. Research is focused on optimizing processes for large-scale structures, contributing to fuel efficiency and structural soundness.
North America is expected to have the highest market share over the projection period driven by advancements in technology, increasing demand for precision welding in the automotive and aerospace sectors, and the rise of automation in manufacturing processes. The region's strong industrial base and the presence of key market players are fueling innovation and adoption of laser welding techniques. Moreover, the growing emphasis on energy-efficient and environmentally friendly manufacturing solutions is boosting the market.
Asia Pacific is projected to witness the highest CAGR over the forecast period due to improving production efficiency and precision is further propelling the adoption, as these technologies offer superior speed and accuracy compared to traditional methods. Additionally, government initiatives supporting advanced manufacturing and the increasing presence of international players are contributing to a dynamic market environment. As a result, the market is poised for substantial growth, reflecting broader trends of industrial modernization and technological advancement throughout the region.
Key players in the market
Some of the key players in Laser Welding Machine market include TRUMPF Group Fanuc Corporation, IPG Photonics Corporation, Mitsubishi Electric Corporation, Coherent, Inc., Emerson Electric Co. , AMADA Co. Ltd., IPG Photonics Corp. , Jenoptik AG, Bystronic Laser AG, Prima Industrie S.p.A., KUKA Robotics, Han's Robot Co., Ltd., Perfect Laser Co. Ltd. and Laserstar Technologies Corp.
In July 2024, TRUMPF announced a strategic partnership with SiMa.ai to integrate artificial intelligence (AI) into their laser systems. This collaboration aims to improve welding, cutting, and marking processes, particularly for the production of electric vehicles. The AI technology will enable real-time monitoring of the laser welding process, enhancing quality control and reducing rejection rates in manufacturing.
In May 2024, IPG Photonics launched a new laser cobot welding system. This system automates repetitive welding steps, helping companies improve productivity and reduce operating costs. The laser cobot allows for greater flexibility and ease of use compared to traditional welding automation.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.