市场调查报告书
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1603742
到 2030 年工业锅炉维护市场预测:按锅炉类型、维护类型、服务供应商、维护频率、应用和地区进行的全球分析Industrial Boiler Maintenance Market Forecasts to 2030 - Global Analysis By Boiler Type, Maintenance Type, Service Provider, Maintenance Frequency, Application and by Geography |
根据Stratistics MRC的数据,2024年全球工业锅炉维护市场规模为232.2亿美元,预计在预测期内将以7.0%的复合年增长率增长,到2030年达到348.5亿美元。
工业锅炉维护对于确保工业设施的运作效率、安全性和长寿命非常重要。频繁的维护可以提高能源效率,儘早发现问题可以减少发生代价高昂的故障的可能性。必须检查和清洗锅炉管、测试安全控制、检查洩漏并监测水质,以避免腐蚀和结垢。进行每日、每月和年度检查以确保最佳性能,维护计划通常会根据锅炉类型、使用情况和运行条件而变化。
据美国能源局称,定期维护可以将锅炉效率提高 10% 以上,这意味着可显着节省燃料并降低营业成本。
追求营运效率
推动工业锅炉维护市场的关键因素之一是对营运效率的追求。为了降低成本并提高生产力,业界越来越关注流程优化。定期维护的锅炉对于实现这种效率至关重要,因为运作并减少排放气体和燃料消耗。此外,接受定期维护的锅炉运作效率更高,减少停机时间并避免代价高昂的故障。随着企业寻求提高整体业务效率,对可靠维护服务的需求持续成长。
缺乏技术纯熟劳工
缺乏技术纯熟劳工是工业锅炉维修市场面临的主要问题。随着经验丰富的工程师和技术人员退休,有资格操作和维护复杂锅炉系统的工人越来越短缺。除了影响日常维护之外,这种缺乏也使得难以实施数位双胞胎系统和预测分析等尖端维护技术。此外,为了培养熟练劳动力,组织必须在人才发展计画和培训方面进行耗时且昂贵的投资。
利用最尖端科技
由于采用了数位双胞胎、物联网和预测分析等最尖端科技,锅炉维护正在改变。这些技术可以实现预测性维护和即时监控,帮助组织在潜在问题导致故障之前发现它们。此外,公司可以建置或部署这些智慧维护解决方案,以利用以提高营运效率、减少停机时间和降低整体维护成本为中心的新兴市场。
基础设施劣化
工业锅炉维护市场因广泛使用过时的锅炉基础设施而受到严重威胁。许多工业设施都有较旧的锅炉系统,这些系统已经超过了原来的使用寿命。这些旧系统容易磨损、腐蚀和效率低下,需要更多维护并导致更多停机时间。改造或更换这些旧锅炉的成本可能非常高,特别是对于中小型企业 (SME) 而言。此外,为过时型号找到替换零件也很困难,从而导致更长的停机时间和更高的营运成本。
COVID-19 的爆发严重影响了工业锅炉维护市场,导致包括基础设施建设和维护在内的许多计划被推迟。随着设备停产,许多行业经历了停产或减少运营,暂时减少了对维护服务的需求。此外,供应链中断影响了技术纯熟劳工和备件的可用性,使维修工作变得更加复杂。然而,随着产业开始復苏并适应新的营运规范,人们将更加重视提高营运效率和实施先进的维护技术,例如预测分析和物联网解决方案。
水管锅炉产业预计在预测期内规模最大
水管锅炉领域预计将占据最大份额。对于许多工业应用,尤其是发电,水管锅炉是首选,因为它们能够在高压下有效产生大量蒸气。透过用燃烧气体加热充满水的管道,这些锅炉可以更快地产生蒸气并提高热效率。此外,不断增长的能源需求以及发电、石化和化学品製造商等行业对可靠蒸气供应的需求也推动了水管锅炉的维护需求。
预测性维护产业预计在预测期内复合年增长率最高。
复合年增长率最高的领域是预测性维护。该维护计划利用感测器、物联网 (IoT) 技术和高级分析来即时追踪锅炉性能并主动预测潜在问题。预测性维护透过分析从多个感测器收集的资料,最大限度地减少非计划性停机时间并优化维护计划。此外,随着产业注重降低成本和提高业务效率,从传统的纠正性维护到预测策略的转变正在加速。
由于严格的安全和环境法规需要定期维护以确保满足排放标准,北美地区占据了工业锅炉维护市场的最大份额。由于美国的《清洁空气法案》和加拿大的类似立法,对维护服务的需求增加,该法案要求锅炉系统进行定期维护,以确保其在允许的排放限值内运作。此外,北美的许多工业设施使用过时的锅炉系统,需要定期维护和升级,以提高效率并满足现代运作要求。
由于中国、印度、印尼和越南等新兴国家製造业投资的增加和快速工业化,预计亚太地区的工业锅炉维护市场将呈现最高的复合年增长率。该地区工业活动的扩大需要锅炉的可靠运行,从而增加了对定期维护服务的需求。为了保持营运效率和安全,亚太地区的许多设施仍然依赖过时的锅炉系统,需要定期升级和维护。此外,不断上涨的能源成本和对永续性的日益关注促使公司投资于定期锅炉维护,以提高能源效率、减少燃料消耗并减少碳排放。
According to Stratistics MRC, the Global Industrial Boiler Maintenance Market is accounted for $23.22 billion in 2024 and is expected to reach $34.85 billion by 2030 growing at a CAGR of 7.0% during the forecast period. Industrial boiler maintenance is critical for ensuring operational efficiency, safety, and longevity in industrial facilities. Frequent maintenance improves energy efficiency and lowers the chance of expensive malfunctions by detecting problems early. Boiler tubes must be inspected and cleaned, safety controls must be tested, leaks must be checked, and water quality must be monitored to avoid corrosion and scale accumulation. Daily, monthly, and annual checks are performed to guarantee optimal performance, with maintenance schedules typically varying based on the type, usage, and operating conditions of the boiler.
According to the U.S. Department of Energy, regular maintenance can improve a boiler's efficiency by 10% or more, which translates to significant fuel savings and lower operational costs.
Pursuing operational effectiveness
One of the main factors propelling the industrial boiler maintenance market is the desire for operational efficiency. In order to cut expenses and boost productivity, industries are putting more and more emphasis on process optimization. Boilers that receive regular maintenance are essential for reaching this efficiency because they run at peak efficiency, which lowers emissions and fuel consumption. Moreover, boilers that receive routine maintenance operate more efficiently, reducing downtime and averting expensive malfunctions. Reliable maintenance services are becoming more and more in demand as businesses look to improve their overall operational efficiency.
Lack of skilled labor
The lack of skilled labor is a major issue facing the industrial boiler maintenance market. There is a growing shortage of workers qualified to operate and maintain complex boiler systems as seasoned engineers and technicians retire. In addition to impairing routine maintenance, this shortage makes it more difficult to deploy cutting-edge maintenance technologies like digital twin systems and predictive analytics. Furthermore, to develop a skilled labor pool, organizations need to make time-consuming and expensive investments in workforce development programs and training.
Utilizing cutting-edge technologies
Boiler maintenance is changing as a result of the incorporation of cutting-edge technologies like digital twins, IoT, and predictive analytics. By enabling predictive maintenance and real-time monitoring, these technologies help organizations spot possible problems before they become failures. Moreover, businesses can take advantage of a developing market niche centered on increasing operational effectiveness, decreasing downtime, and lowering overall maintenance costs by creating or implementing these smart maintenance solutions.
Deteriorating infrastructure
The market for industrial boiler maintenance is seriously threatened by the widespread use of outdated boiler infrastructure. Older boiler systems that have outlived their intended operational lifespan are used in many industrial facilities. These outdated systems require more maintenance and have more downtime because they are more likely to wear down, corrode, and become inefficient. It can be extremely costly to retrofit or replace these antiquated boilers, especially for small and medium-sized businesses (SMEs). Additionally, it can also be difficult to find replacement parts for outdated models, which could lead to longer downtimes and higher operating expenses.
The COVID-19 pandemic had a major effect on the industrial boiler maintenance market by delaying a number of projects, including those involving the construction and upkeep of infrastructure. As a result of facilities stopping production, many industries experienced shutdowns or reduced operations, which temporarily decreased demand for maintenance services. Further complicating maintenance efforts were supply chain disruptions that impacted the availability of skilled labor and spare parts. However, there is a greater focus on improving operational efficiency and implementing advanced maintenance technologies like predictive analytics and Internet of Things solutions as industries start to recover and adjust to new operational norms.
The Water-Tube Boilers segment is expected to be the largest during the forecast period
It is projected that the Water-Tube Boilers segment will have the largest share. In many industrial applications, especially power generation, water-tube boilers are the preferred option because of their capacity to efficiently generate large amounts of steam under high pressure. By heating water-filled tubes with combustion gases, these boilers enable faster steam production and higher thermal efficiency. Moreover, the need for water-tube boiler maintenance is driven by the growing demand for energy and the necessity of a consistent supply of steam in sectors like power generation, petrochemicals, and chemical manufacturers.
The Predictive Maintenance segment is expected to have the highest CAGR during the forecast period
The segment with the highest CAGR is predictive maintenance. This maintenance plan makes use of sensors, Internet of Things (IoT) technologies, and advanced analytics to track boiler performance in real-time and anticipates possible problems before they arise. Predictive maintenance minimizes unscheduled downtime and optimizes maintenance schedules by analyzing data gathered from multiple sensors. Furthermore, the transition from conventional reactive maintenance to predictive strategies is accelerating as industries place a greater emphasis on cost reduction and operational efficiency.
Due to strict safety and environmental regulations that demand routine maintenance to guarantee emission standards are met, the North American region commands the largest share of the industrial boiler maintenance market. The need for maintenance services has increased as a result of the Clean Air Act in the US and comparable laws in Canada, which mandate that boiler systems undergo routine maintenance and inspections in order to function within permitted emission limits. Additionally, a large number of North American industrial facilities use outdated boiler systems that need regular maintenance and upgrades in order to improve efficiency and satisfy modern operating requirements.
Due to rising manufacturing investments and fast industrialization in emerging economies like China, India, Indonesia, and Vietnam, the Asia Pacific region is anticipated to have the highest CAGR in the industrial boiler maintenance market. Reliable boiler operations are required by the region's expanding industrial activities, which increases the demand for routine maintenance services. In order to maintain operational effectiveness and safety, many facilities in Asia Pacific continue to rely on antiquated boiler systems that need regular upgrades and maintenance. Moreover, businesses are investing in routine boiler maintenance to improve energy efficiency, cut fuel consumption, and lessen carbon footprints due to rising energy costs and a growing emphasis on sustainability.
Key players in the market
Some of the key players in Industrial Boiler Maintenance market include Robert Bosch GmbH, Thermax Ltd., Siemens AG, Mitsubishi Heavy Industries, Ltd., GE Power, JERA Co., Inc., Bharat Heavy Electricals Ltd., Alfa Laval AB, Cleaver-Brooks, Inc., Bosch Industriekessel GmbH, The IBL Group, Cochran Ltd., Dongfang Electric Corporation Ltd., Cheema Boilers Limited and Babcock & Wilcox Enterprises, Inc.
In October 2024, Thermax said it has inked a pact to acquire critical construction chemicals maker Buildtech Products India for about Rs 72 crore. This partnership solidifies Thermax's presence in the construction chemicals sector, the energy and environment solutions firm said in a statement.
In October 2024, Siemens has signed an agreement to acquire Altair Engineering Inc., a leading provider of software in the industrial simulation and analysis market. Altair shareholders will receive USD 113 per share, representing an enterprise value of approximately USD 10 billion.
In July 2024, Robert Bosch GmbH plans to buy Johnson Controls International Plc's heating and ventilation assets for $8 billion, the German company's biggest deal ever as it diversifies away from automotive supplies. As part of the deal, Bosch will acquire full ownership of Johnson Controls air-conditioning joint venture with Hitachi, including the Japanese manufacturer's 40% stake.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.