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市场调查报告书
商品编码
1725098
高可靠性压力保护系统市场预测(至 2032 年):按类型、产品、系统配置、应用、最终用户和地区进行的全球分析High Integrity Pressure Protection System Market Forecasts to 2032 - Global Analysis By Type (Electronic HIPPS, Hydraulic/Mechanical HIPPS, and Other Types), Offering, System Configuration, Application, End User and By Geography |
根据 Stratistics MRC 的预测,全球高可靠性压力保护系统市场预计在 2025 年将达到 5.4571 亿美元,到 2032 年将达到 10.1696 亿美元,预测期内的复合年增长率为 9.3%。
高完整性压力保护系统 (HIPPS) 是一种安全仪器系统,旨在透过在压力源超过安全限值之前进行隔离来防止管道和製程系统过压。如果感测器侦测到不安全的水平,它将自动关闭压力源,作为最后一道防线。 HIPPS 广泛应用于石油天然气、化学和电力产业,以提高安全性、降低环境风险并遵守高风险作业的严格监管标准。
石油和天然气产业需求不断成长
石油和天然气行业对高完整性压力保护系统 (HIPPS) 的需求不断增长,这是由提高安全性和营运效率的需求所驱动的。随着探勘和生产活动扩展到更高压力环境,HIPPS 提供了关键的过度保护并减少了对传统机械洩压系统的依赖。强制采取更严格安全措施的监管要求进一步推动了市场成长。此外,向页岩和深水蕴藏物等非常规石油和天然气资源的转变也产生了对先进压力管理解决方案的需求。
安装和维护成本高
高昂的安装和维护成本阻碍了 HIPPS 的采用,这对中小型企业来说是一个障碍。该系统需要专门的组件,例如高性能阀门、感测器和控制单元,这使得初始成本很高。此外,定期维护和校准对于确保可靠性至关重要,这进一步增加了营运成本。 HIPPS 的安装和维护需要熟练的劳动力,这也带来了沉重的财务负担。一些最终用户可能会因为成本问题而选择传统的压力释放系统,从而限制市场渗透。
增加能源基础建设投资
全球能源基础设施投资的激增为 HIPPS 市场创造了巨大的成长机会。政府和私人公司正在资助新的石油和天然气计划、LNG接收站和管道网络,而 HIPPS 在确保营运安全方面发挥关键作用。人们对氢气管道等可再生能源整合的日益关注也产生了对先进压力保护系统的需求。具有物联网监控功能的智慧 HIPPS 等技术进步将提高系统效率并吸引更多投资。
替代压力保护系统的可用性
HIPPS 市场面临来自传统压力保险阀和其他机械安全系统的竞争,这些系统通常被认为更经济。儘管传统方法在高压应用方面有局限性,但有些行业可能更喜欢传统方法,因为它们熟悉且初始成本低。此外,破裂板和防喷器等替代技术的进步对 HIPPS 的采用构成了威胁。一些地区缺乏严格的监管也可能降低升级到 HIPPS 的紧迫性。
COVID-19的影响
由于供应链中断和计划推迟,疫情最初减缓了 HIPPS 的采用。然而,能源产业的復苏重新引起了人们对 HIPPS 等安全系统的关注。数位化转型加速了对自动化和远端监控 HIPPS 解决方案的需求。疫情过后,各行各业都优先考虑营运弹性,这增强了 HIPPS 市场的前景。儘管短期内遭遇挫折,但长期成长前景仍光明。
预计预测期内单通道系统部分将成为最大的部分。
由于其成本效益和简单的设计,单通道系统部分预计将在预测期内占据最大的市场占有率。这些系统广泛应用于中等安全完整性等级 (SIL) 就足够的应用,例如中游石油和天然气作业。它的低复杂性意味着更容易安装和维护,使其成为注重预算的最终用户的理想产品。此外,单通道 HIPPS 比多通道配置更容易整合到现有基础架构中。
预计在预测期内,製药业将实现最高的复合年增长率。
受药品生产压力安全严格监管标准的推动,製药业预计将在预测期内实现最高成长率。 HIPPS 确保生物反应器、高压釜和其他关键製药设备中的精确压力控制,防止污染和製程故障。高效能药物成分 (HPAPI) 的日益普及需要先进的压力保护解决方案。
在预测期内,由于工业化的快速发展和石油天然气活动的扩张,亚太地区预计将占据最大的市场占有率。中国、印度和澳洲等国家正大力投资能源基础设施,推动安全系统的需求。该地区製药和化学工业的成长也促进了市场扩张。政府对职场安全的强调进一步推动了 HIPPS 的采用。
由于技术进步和严格的安全法规,预计北美地区在预测期内将呈现最高的复合年增长率。美国和加拿大是页岩气探勘和液化天然气设施中采用 HIPPS 的主要国家。该地区注重降低环境风险和提高营运安全,从而加速市场成长。此外,北美製药和化学工业正在优先采用先进的压力管理系统。
According to Stratistics MRC, the Global High Integrity Pressure Protection System Market is accounted for $545.71 million in 2025 and is expected to reach $1016.96 million by 2032 growing at a CAGR of 9.3% during the forecast period. A High Integrity Pressure Protection System (HIPPS) is a safety instrumented system designed to prevent overpressure in pipelines and processing systems by isolating the source of pressure before it exceeds safe limits. It acts as a last line of defence, automatically shutting off pressure sources when sensors detect dangerous levels. HIPPS is widely used in oil and gas, chemical, and power industries to enhance safety, reduce environmental risks, and comply with stringent regulatory standards for high-risk operations.
Growing demand in oil & gas sector
The increasing demand for High Integrity Pressure Protection Systems (HIPPS) in the oil & gas sector is driven by the need for enhanced safety and operational efficiency. As exploration and production activities expand into high-pressure environments, HIPPS provides critical overpressure protection, reducing reliance on traditional mechanical relief systems. Regulatory requirements mandating stricter safety measures further propel market growth. Additionally, the shift toward unconventional oil & gas resources, such as shale and deepwater reserves, necessitates advanced pressure management solutions.
High installation and maintenance costs
The adoption of HIPPS is hindered by its substantial installation and maintenance expenses, which can be a barrier for small and medium-sized enterprises. The system requires specialized components, including high-performance valves, sensors, and control units, contributing to elevated upfront costs. Additionally, regular maintenance and calibration are essential to ensure reliability, further increasing operational expenditures. The need for skilled personnel to install and service HIPPS adds to the financial burden. Some end-users may opt for conventional pressure relief systems due to cost concerns, limiting market penetration.
Rising investments in energy infrastructure
The global surge in energy infrastructure investments presents a significant growth opportunity for the HIPPS market. Governments and private entities are funding new oil & gas projects, LNG terminals, and pipeline networks, where HIPPS plays a crucial role in ensuring operational safety. The increasing focus on renewable energy integration, such as hydrogen pipelines, also creates demand for advanced pressure protection systems. Technological advancements, such as smart HIPPS with IoT-enabled monitoring, enhance system efficiency and attract further investments.
Availability of alternative pressure protection systems
The HIPPS market faces competition from conventional pressure relief valves and other mechanical safety systems, which are often perceived as more economical. Some industries may prefer traditional methods due to familiarity and lower initial costs, despite their limitations in high-pressure applications. Furthermore, advancements in alternative technologies, such as rupture discs and blowout preventers, pose a threat to HIPPS adoption. The lack of stringent regulations in certain regions may also reduce the urgency for upgrading to HIPPS.
Covid-19 Impact
The pandemic initially delayed HIPPS adoption due to supply chain disruptions and project postponements. However, the energy sector's recovery renewed focus on safety systems like HIPPS. Digital transformation accelerated demand for automated and remote-monitored HIPPS solutions. Post-pandemic, industries prioritize operational resilience, strengthening HIPPS market prospects. Despite short-term setbacks, long-term growth remains positive.
The single-channel systems segment is expected to be the largest during the forecast period
The single-channel systems segment is expected to account for the largest market share during the forecast period, due to its cost-effectiveness and simplicity in design. These systems are widely adopted in applications where moderate safety integrity levels (SIL) are sufficient, such as midstream oil & gas operations. Their lower complexity reduces installation and maintenance efforts, making them attractive for budget-conscious end-users. Additionally, single-channel HIPPS are easier to integrate into existing infrastructure compared to multi-channel configurations.
The pharmaceuticals segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the pharmaceuticals segment is predicted to witness the highest growth rate, driven by stringent regulatory standards for pressure safety in drug manufacturing. HIPPS ensures precise pressure control in bioreactors, autoclaves, and other critical pharmaceutical equipment, preventing contamination and process failures. The increasing adoption of high-potency active pharmaceutical ingredients (HPAPIs) necessitates advanced pressure protection solutions.
During the forecast period, the Asia Pacific region is expected to hold the largest market share owing to rapid industrialization and expanding oil & gas activities. Countries like China, India, and Australia are investing heavily in energy infrastructure, boosting demand for safety systems. The region's growing pharmaceutical and chemical industries also contribute to market expansion. Government regulations emphasizing workplace safety further drive HIPPS adoption.
Over the forecast period, the North America region is anticipated to exhibit the highest CAGR, driven by technological advancements and stringent safety regulations. The U.S. and Canada are leading adopters of HIPPS in shale gas exploration and LNG facilities. The region's focus on reducing environmental risks and enhancing operational safety accelerates market growth. Furthermore, the pharmaceutical and chemical industries in North America prioritize advanced pressure management systems.
Key players in the market
Some of the key players profiled in the High Integrity Pressure Protection System Market include Emerson Electric Co, Larsen& Toubro Limited, Yokogawa Electric Corporation, Mokveld Valves BV, Schneider Electric, Severn Glocon Group, Rockwell Automation, MOGAS Industries, HIMA, Honeywell International, Schlumberger, Frames Group, Siemens AG, Baker Hughes, and ABB.
In March 2025, Honeywell announced that it has agreed to acquire Sundyne from private equity firm Warburg Pincus for $2.16 billion in an all-cash transaction. This represents approximately 14.5x 2024 EBITDA on a tax-adjusted basis. Sundyne is a leader in the design, manufacturing and aftermarket support of highly-engineered pumps and gas compressors used in process industries.
In February 2025, Emerson and Zitara Technologies they have formed a strategic partnership. This collaboration will integrate Zitara's cutting-edge software into Emerson's industry-leading Ovation(TM) automation platform, enhancing its capabilities and offering customers improved battery performance and monitoring solutions.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.