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市场调查报告书
商品编码
1776689
预测性维护市场预测至 2032 年:按组件、部署模型、公司规模、技术、最终用户和地区进行的全球分析Predictive Maintenance Market Forecasts to 2032 - Global Analysis By Component (Solution, Service and Hardware), Deployment Model (Cloud and On-premise), Enterprise Size, Technique, End User and By Geography |
根据 Stratistics MRC 的预测性维护市场规模预计在 2025 年达到 136 亿美元,到 2032 年将达到 630.9 亿美元,预测期内的复合年增长率为 24.5%。
预测性维护是一种预防性维护方法,它利用感测器技术、机器学习和数据分析来即时追踪设备状况并预测何时需要维护。与被动维护或定期维护不同,预测性维护试图在故障发生之前检测到潜在故障,以最大限度地减少停机时间并降低维护成本。在製造、运输和能源等领域,追踪温度、振动、噪音和其他运作参数的趋势有助于延长设备寿命、提高安全性并最大限度地利用资源。
根据美国能源局的数据,实施预测性维护计画可以减少 25-30% 的维护成本、减少 70-75% 的设备故障、减少 35-45% 的停机时间,投资回报率比纠正性维护高出 10 倍。
维护成本上升,减少停机时间的需求
计划外停机会导致交付延误、重大财务损失以及品牌声誉受损。企业面临越来越大的压力,需要确保营运连续性和设备高可用性。透过在故障发生前安排维修,预测性维护有助于显着减少紧急维护和生产停工。此外,透过从被动或基于时间的策略转变为预测性策略,企业可以延长机器的使用寿命,并将整体维护成本降低高达 30%。由于预测性维护对盈利的直接影响,它已成为所有行业的首要任务。
实施成本及初始投资成本高
虽然预测性维护可以节省长期成本,但部署必要基础设施所需的初始投资可能很高。为了进行监控和分析,公司需要投资智慧感测器、数据收集系统、连接选项、AI/ML 软体平台以及高素质员工。对于预算紧张的组织,尤其是中小型企业 (SME) 而言,这笔前期投资可能颇具挑战性。此外,根据业务规模和复杂程度,投资收益(ROI) 可能需要数月甚至数年才能显现,这进一步阻碍了其采用。
云端基础的预测性维护解决方案的成长
预测性维护提供者看到了云端处理转型带来的巨大机会。云端基础平台对中小型企业 (SME) 和多站点组织尤其具有吸引力,因为它们提供扩充性、远端存取和降低的基础设施成本。无需昂贵的本地系统,企业就可以使用云端部署来跨境收集和分析大量机器资料。云端解决方案还可以促进与其他企业应用程式(例如 ERP、MES 和 CMMS)的集成,实现即时更新,并使供应商能够提供预测性维护即收益(PMaaS),从而开闢新的收入来源。
对数据品质和准确性高度信任
预测性维护的核心在于数据主导的洞察,而低品质的数据可能导致遗漏故障、误报或不当的维护程序。感测器读数不准确、资料杂讯、历史记录缺失、连接问题会严重影响预测演算法的可靠性。此外,如果系统错误地预测故障或标记不存在的问题,公司可能会对解决方案失去信心,并转向更传统的方法。过度依赖「资料准确性」会带来严重风险,尤其是在设备故障可能造成安全或法律影响的领域。
由于停工停产、供应链中断以及资本支出减少,新冠疫情最初扰乱了工业运营,对预测性维护市场造成了重大衝击。然而,由于企业希望减少员工在现场的工作时间,并透过远端监控保持营运连续性,疫情最终刺激了预测性维护解决方案的采用。此外,许多行业,尤其是製造业、能源业和交通运输业,由于在不确定时期对持续生产、成本优化和设备可靠性的需求,已将数位转型放在首位,并投资于支援工业物联网 (IIoT)的云端基础预测性维护平台。
预计振动监测领域将成为预测期内最大的领域
预计振动监测领域将在预测期内占据最大的市场占有率。这种优势归功于其已被证实能够识别设备故障的早期指标,例如旋转机械中的鬆动、不平衡、错位和轴承磨损。此外,振动监测广泛应用于製造业、石油天然气、发电和航太等各行业。振动监测能够进行即时状态评估,在代价高昂的故障发生前及时介入。无线感测器、云端连接和机器学习分析的发展使其成为希望减少停机时间、延长资产寿命和提高业务效率的公司的首选。
预计预测期内汽车和运输业将以最高的复合年增长率成长。
预计汽车和运输业将在预测期内实现最高成长率。汽车技术的快速发展以及现代车辆产生的感测器数据的增加是这一增长的主要原因。该行业正在使用具有人工智慧分析功能的预测维修系统,以便在电子设备、煞车系统和引擎健康等关键部件出现问题之前对其进行监控。此外,蓬勃二手车市场、与IBM和福特等科技公司的OEM合作,以及后疫情时代对个人出行的需求,正在推动对连网汽车维护平台的投资。
预计北美将在预测期内占据最大的市场占有率,这得益于顶尖技术提供商的强大影响力、IIoT 技术的广泛应用以及先进的工业基础设施。该地区受益于製造业、汽车、能源和航太等行业早期采用云端运算、人工智慧和机器学习。美国在数位转型方面投入了大量资金,并专注于减少停机时间和最大限度地提高资产性能,在这方面处于世界领先地位。此外,政府鼓励智慧製造的计划以及 IBM、GE 和微软等知名公司的存在进一步支持了北美在该市场的主导地位。
预计亚太地区在预测期内将实现最高的复合年增长率。中国、印度、日本和韩国等国家工业化程度的提高、智慧製造技术的广泛应用以及对工业物联网基础设施投资的不断增加,都推动了这一快速扩张。政府支持工业4.0的倡议,以及製造业、能源业和汽车业对经济实惠的维护解决方案日益增长的需求,正在加速市场的发展。此外,该地区的中小型企业对预测性维护的采用率正在急剧上升,因为它们都在努力提高业务效率并减少非计划性停机时间。
According to Stratistics MRC, the Global Predictive Maintenance Market is accounted for $13.60 billion in 2025 and is expected to reach $63.09 billion by 2032 growing at a CAGR of 24.5% during the forecast period. Predictive maintenance is a proactive approach to maintenance that makes use of sensor technologies, machine learning, and data analytics to track the state of equipment in real time and forecast when maintenance is due. Predictive maintenance, as opposed to reactive or scheduled maintenance, seeks to detect possible failures before they happen in order to minimize downtime and lower maintenance expenses. In sectors like manufacturing, transportation, and energy, this method helps increase equipment lifespan, improve safety, and maximize resource utilization by examining trends in temperature, vibration, noise, and other operational parameters.
According to the U.S. Department of Energy, implementing a predictive maintenance program can deliver 25-30 % reduction in maintenance costs, 70-75 % decrease in equipment breakdowns, and 35-45 % less downtime, with an ROI increase of up to tenfold compared to reactive maintenance.
Growing call to cut maintenance expenses and downtime
Unplanned downtime can lead to missed deadlines, significant financial losses, and harm to a brand's reputation. Businesses face mounting pressure to ensure operational continuity and high equipment availability. By scheduling repairs prior to failures, predictive maintenance helps businesses significantly reduce emergency maintenance and production halts. Moreover, organizations can extend the lifespan of machinery and reduce overall maintenance costs by up to 30% by switching from reactive or time-based strategies to predictive ones. Predictive maintenance is a top priority across industries because of its direct effect on profitability.
High implementation and initial investment costs
The initial investment needed to set up the required infrastructure can be high, even though predictive maintenance offers long-term cost savings. For monitoring and analysis, businesses need to invest in smart sensors, data collection systems, connectivity options, AI/ML software platforms, and qualified staff. Particularly for small and medium-sized businesses (SMEs), these upfront expenses may be a turnoff for organizations with tight budgets. Furthermore, depending on the size and complexity of operations, the return on investment (ROI) could take months or years to manifest, which would further discourage adoption.
Growth of predictive maintenance cloud-based solutions
Predictive maintenance providers have a huge opportunity as a result of the move to cloud computing. Small and medium-sized businesses (SMEs) and multi-site organizations find cloud-based platforms particularly appealing because they provide scalability, remote accessibility, and lower infrastructure costs. Without the need for costly on-premise systems, businesses can use cloud deployment to gather and analyze massive volumes of machine data across borders. Cloud solutions also make it simpler to integrate with other enterprise apps (like ERP, MES, and CMMS), enable real-time updates, and enable vendors to offer predictive maintenance as a service (PMaaS), which opens up new revenue streams.
High reliance on data quality and accuracy
The entire basis of predictive maintenance is data-driven insights, and low-quality data can result in missed failures, false alarms, or improper maintenance procedures. Predictive algorithms' dependability can be significantly impacted by inaccurate sensor readings, data noise, missing historical records, or connectivity problems. Moreover, companies might lose faith in the solution and possibly turn back to more conventional approaches if the system mispredicts a breakdown or flags problems that don't exist. An excessive dependence on "data correctness" poses a serious risk, particularly in sectors where equipment failure could have safety or legal repercussions.
Due to lockdowns, supply chain disruptions, and lower capital expenditures, the COVID-19 pandemic first disrupted industrial operations, this had a major effect on the predictive maintenance market. But in the end, it sped up the adoption of predictive maintenance solutions as businesses looked to reduce the amount of time employees spent on-site and preserve operational continuity through remote monitoring. Additionally, numerous industries, particularly manufacturing, energy, and transportation, prioritized digital transformation and made investments in IIoT-enabled, cloud-based predictive maintenance platforms due to the need for continuous production, cost optimization, and equipment reliability in uncertain times.
The vibration monitoring segment is expected to be the largest during the forecast period
The vibration monitoring segment is expected to account for the largest market share during the forecast period. This dominance results from its demonstrated ability to identify early indicators of equipment failure, including looseness, imbalance, misalignment, and bearing wear in rotating machinery. Furthermore, vibration monitoring is widely used in a variety of industries, including manufacturing, oil and gas, power generation, and aerospace. It enables real-time condition assessment, allowing for prompt interventions prior to expensive breakdowns. It is now the go-to option for businesses looking to reduce downtime, increase asset life, and boost operational efficiency owing to developments in wireless sensors, cloud connectivity, and machine learning analytics.
The automotive & transportation segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the automotive & transportation segment is predicted to witness the highest growth rate. The quick development of vehicle technologies and the growing amount of sensor-generated data from contemporary cars are the main causes of this spike. This industry uses predictive maintenance systems that use AI-powered analytics to keep an eye on vital parts like electronics, brake systems, and engine health before problems arise. Moreover, a thriving used car market, OEM partnerships with tech firms like IBM and Ford, and the post-pandemic need for personal mobility are all driving investments in connected vehicle maintenance platforms.
During the forecast period, the North America region is expected to hold the largest market share, driven by its robust presence of top technology providers, extensive use of IIoT technologies, and sophisticated industrial infrastructure. Early adoption of cloud computing, AI, and machine learning in industries like manufacturing, automotive, energy, and aerospace benefits the region. Due to significant investments in digital transformation and a focus on reducing downtime and maximizing asset performance, the United States leads the world in this regard. Furthermore, North America's dominance in this market is further supported by government programs that encourage smart manufacturing as well as the existence of well-known companies like IBM, GE, and Microsoft.
Over the forecast period, the Asia-Pacific region is anticipated to exhibit the highest CAGR. Growing industrialization, the broad use of smart manufacturing techniques, and increased investments in IIoT infrastructure in nations like China, India, Japan, and South Korea are all contributing factors to this quick expansion. The market is expanding at an accelerated rate due to government initiatives supporting Industry 4.0 and a rise in demand for affordable maintenance solutions in the manufacturing, energy, and automotive sectors. Moreover, predictive maintenance adoption is rising dramatically among SMEs and large enterprises in the region as companies work to increase operational efficiency and decrease unscheduled downtime.
Key players in the market
Some of the key players in Predictive Maintenance Market include Hitachi, Ltd., IBM Corporation, Amazon Web Services, Inc, Oracle Corporation, Microsoft Corporation, Robert Bosch GmbH, ABB Ltd, Schneider Electric SE, Cisco Systems, Inc., Honeywell International Inc., SAP SE, Accenture plc, Rockwell Automation, General Electric Company, Siemens and Google LLC.
In May 2025, Hitachi Digital Services announced a five-year agreement with Envista Holdings Corporation to deliver end-to-end IT managed services across Envista's operations in more than 60 countries. Envista selected Hitachi Digital Services as its strategic IT partner to support its digital transformation and operational efficiency goals. Under this agreement, Hitachi Digital Services will provide 24/7 global IT services-including application support, network infrastructure, analytics and business intelligence, and cybersecurity-through its global delivery centers in India, Mexico, Portugal, the U.S. and Vietnam.
In March 2025, ABB has signed a Leveraged Procurement Agreement (LPA) to support as the automation partner for Dow's Path2Zero project at Fort Saskatchewan in Alberta, Canada. According to Dow, the project, which is currently under construction, will create the world's first net-zero Scope 1 and 2 greenhouse gas emissions ethylene and derivatives complex1, producing the essential building blocks needed for many of the materials and products that society relies on.
In July 2024, Bosch is continuing its growth course with a strategic acquisition. For its Energy and Building Technology business sector, the Bosch Group plans to take over the global HVAC solutions business for residential and light commercial buildings from Johnson Controls. As part of this transaction, Bosch also intends to acquire 100 percent of the Johnson Controls-Hitachi Air Conditioning (JCH) joint venture, including Hitachi's 40 percent stake.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.