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市场调查报告书
商品编码
1813250
预浸料市场预测(至2032年):按纤维类型、树脂类型、形式、製造流程、应用和地区进行的全球分析Prepreg Market Forecasts to 2032 - Global Analysis By Fiber Type (Carbon Fiber Prepreg, Aramid Fiber Prepreg, Glass Fiber Prepreg, and Other Fiber Types), Resin Type, Form, Manufacturing Proces, Application and By Geography |
根据 Stratistics MRC 的数据,全球预浸料市场预计在 2025 年达到 158.5 亿美元,到 2032 年将达到 368.5 亿美元,预测期内的复合年增长率为 12.8%。
预浸料是一种复合材料,由碳纤维、玻璃纤维或芳纶等增强芳香聚酰胺预涂部分固化树脂(通常为环氧树脂)製成。预浸料需在特定条件下储存,以保持其完整性直到使用。预浸料以其均匀的树脂含量、高强度和轻量化特性而闻名,广泛应用于航太、汽车、体育用品以及其他需要耐用、高性能材料和精密结构工程的领域。
航太和国防领域的需求不断增长
随着製造商寻求更轻、更坚固、更省油的解决方案,航太和国防领域对预浸料的需求正在加速成长。碳纤维预浸料凭藉其卓越的机械性能,越来越多地应用于飞机机身、机翼组件和旋翼系统。借助热固性和热塑性树脂技术的进步,国防计画正在将这些材料应用于防弹板、无人机机身和飞弹零件。自动化积层法和非高压釜固化技术的进步正在简化生产流程并降低成本。全球机队扩张、国防现代化以及更严格的航空环境法规进一步推动了这一发展势头。
有限的保存期限和储存条件
预浸料必须在严格控制的条件下储存,通常需要在深冷温度下储存,以保持树脂稳定性并防止过早固化。其有限的保质期带来了物流和成本方面的挑战,尤其是在低温运输基础设施有限的市场。专用冷冻设备、温度追踪系统和气候控制运输会增加营运成本。偏离最佳储存方法可能会导致材料劣化和昂贵的处置成本。关于长寿命树脂系统和按需预浸料的研究正在进行中,但应用仍然有限。在这些解决方案成熟之前,储存限制可能会继续阻碍其更广泛的市场应用,尤其是在成本敏感的地区。
可再生能源结构中的应用
碳纤维和玻璃纤维预浸料可实现更长的叶片长度,并提高效率和耐用性,使其成为陆上和海上设施的必备材料。海上计划尤其受惠于将自动纤维铺放与树脂灌注结合的混合製造方法。欧洲、亚洲和北美的政策奖励正在加速清洁能源基础设施向高性能复合材料的转变。可回收热塑性预浸料的开发符合永续性要求和循环经济目标。随着涡轮叶片长度超过100米,预浸料对于结构性能和抗疲劳性能至关重要。
与替代复合材料的竞争
树脂转注成形(RTM) 和真空辅助树脂灌注 (VARI) 等替代复合复合材料工艺,凭藉更低的成本和更简单的储存要求,正在挑战预浸料。这些方法在对超高效能要求不高的应用中越来越受欢迎。高等级热塑性塑胶和混合复合材料的进步正在进一步削弱预浸料在某些市场中的独家地位。尤其是汽车和船舶製造商,正在探索这些方案在主要结构部件以外的应用领域。随着中国製造商扩大碳纤维产量并压低价格,竞争压力日益加剧。
COVID-19的影响
疫情最初扰乱了预浸料供应链,导致工厂停工、劳动力短缺以及航太和风电发电工程延期。飞机项目放缓和涡轮机安装延迟抑制了短期需求。同时,製造商加快了采用数位化工具进行远端品管和预测性维护的步伐。国防订单提供了一定的稳定性,防止了需求急剧下降。随着限制措施的放鬆,被压抑的航太和可再生计划重新点燃了对材料的需求。这场危机也凸显了供应链多元化和本地生产对于缓解未来中断的重要性。
碳纤维预浸料市场预计将在预测期内占据最大份额
碳纤维预浸料由于其优异的强度重量比和抗疲劳性,预计将在预测期内占据最大的市场份额。碳纤维预浸料对于航太、国防和风力发电的高负荷、安全关键零件至关重要。碳纤维製造技术的持续改进,例如更高效的 PAN 前驱物加工,正在降低成本并扩大应用范围。高压高压釜和非高压釜固化技术都在不断改进,以处理更大、更复杂的零件。纤维製造商和预浸料製造商之间的策略合作伙伴关係确保了稳定的供应和品管。由于碳纤维预浸料在电动车和高端运动用品中的应用日益广泛,预计将继续成为重要的市场参与者。
预计风力发电领域在预测期内将以最高复合年增长率成长
受全球可再生能源发展推动,预计风力发电产业将在预测期内实现最高成长率。超长叶片的趋势正在将复合材料工程推向新的极限。由碳纤维和玻璃纤维製成的预浸料可实现轻量化设计,从而抵御恶劣的海洋环境。机器人技术和自动化铺带技术正在提高大规模叶片生产的效率。政府补贴和企业对永续性的承诺正在加速全球风电场的部署。随着复合材料叶片回收解决方案的进步,预浸料预计将在永续能源应用领域获得进一步发展。
预计亚太地区将在预测期内占据最大市场份额,这得益于其强大的航太、汽车和风力发电製造基地。中国、日本和印度是复合材料的领先应用地区,在产能和应用创新方面均投入大量资金。区域产业正在将复合材料应用于高铁、造船和国防系统。政府推广可再生能源和轻量化交通运输的计画进一步刺激了需求。当地生产商正在采用自动化和先进的品管,以满足国际标准。
在预测期内,北美预计将呈现最高的复合年增长率,这得益于航太、国防和可再生能源领域的投资。美国航太部门对复合材料密集型飞机和国防升级的关注是主要驱动力。东海岸的离岸风电计画正在创造对大型预浸料叶片的新需求。美国和加拿大的先进製造群正在采用自动化、基于人工智慧的缺陷检测和快速固化系统。支持性法规和强大的研发资金正在推动热塑性和可回收预浸料的突破。
According to Stratistics MRC, the Global Prepreg Market is accounted for $15.85 billion in 2025 and is expected to reach $36.85 billion by 2032 growing at a CAGR of 12.8% during the forecast period. Prepreg is a composite material in which reinforcement fibers like carbon, glass, or aramid are pre-coated with a partially cured resin, commonly epoxy. It is preserved under specific conditions to maintain quality until application. Known for uniform resin content, high strength, and lightweight characteristics, prepregs are extensively utilized in aerospace, automotive, sporting goods, and other fields that demand durable, high-performance materials with accurate structural engineering.
Rising demand in aerospace and defense sector
Demand for prepreg materials is accelerating in aerospace and defense as manufacturers seek lighter, stronger, and more fuel-efficient solutions. Carbon fiber prepregs are increasingly used in aircraft fuselages, wing assemblies, and rotor systems for their superior mechanical performance. Defense programs are incorporating them into ballistic panels, UAV airframes, and missile components, aided by innovations in thermoset and thermoplastic resin technologies. Advances in automated lay-up and out-of-autoclave curing are streamlining production while lowering costs. This momentum is underpinned by global fleet expansion, defense modernization, and stricter environmental regulations in aviation.
Limited shelf life and storage requirements
Prepregs must be stored under tightly controlled conditions, often at deep-freeze temperatures, to preserve resin stability and prevent premature curing. Their finite shelf life creates logistical and cost challenges, particularly in markets with limited cold chain infrastructure. Specialized refrigeration units, temperature tracking systems, and climate-controlled transport add to operational expenses. Any deviation from optimal storage can result in material degradation and costly waste. While research into longer-life resin systems and on-demand prepregging is underway, adoption remains limited. Until these solutions mature, storage constraints will continue to hinder broader market uptake, especially in cost-sensitive sectors.
Adoption in renewable energy structures
Carbon and glass fiber prepregs enable longer blades with improved efficiency and durability, critical for both onshore and offshore installations. Offshore projects, in particular, are benefiting from hybrid manufacturing approaches that combine automated fiber placement with resin infusion. Policy incentives in Europe, Asia, and North America are accelerating the shift toward high performance composites in clean energy infrastructure. Development of recyclable thermoplastic prepregs is aligning with sustainability mandates and circular economy goals. As turbine blade lengths surpass 100 meters, prepregs are becoming essential for structural performance and fatigue resistance.
Competition from alternative composite materials
Alternative composite processes such as resin transfer molding (RTM) and vacuum-assisted resin infusion (VARI) are challenging prepregs by offering lower costs and simpler storage requirements. These methods are gaining traction in applications where ultra-high performance is not critical. Advances in high-grade thermoplastics and hybrid composites are further eroding prepreg exclusivity in some markets. Automotive and marine manufacturers, in particular, are exploring these options for non-primary structural parts. Competitive pressure is intensifying as Chinese producers scale up carbon fiber output, driving down prices.
Covid-19 Impact
The pandemic initially disrupted prepreg supply chains through factory shutdowns, labor shortages, and delays in aerospace and wind energy projects. Aircraft program slowdowns and postponed turbine installations dampened short-term demand. At the same time, manufacturers accelerated adoption of digital tools for remote quality control and predictive maintenance. Defense sector orders provided some stability, preventing a steeper decline. As restrictions eased, backlogged aerospace and renewable projects reignited material demand. The crisis also highlighted the importance of supply chain diversification and regionalized production to mitigate future disruptions.
The carbon fiber prepreg segment is expected to be the largest during the forecast period
The carbon fiber prepreg segment is expected to account for the largest market share during the forecast period, due to their exceptional strength to weight ratio and resistance to fatigue. They are indispensable in aerospace, defense, and wind energy for high load, safety critical components. Ongoing improvements in carbon fiber production, such as more efficient PAN precursor processing, are lowering costs and broadening adoption. Both autoclave and out-of-autoclave curing techniques are being refined to handle larger, more complex parts. Strategic alliances between fiber manufacturers and prepreggers are ensuring consistent supply and quality control. With growing use in electric vehicles and premium sports equipment, carbon fiber prepregs will remain the market's flagship material.
The wind energy segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the wind energy segment is predicted to witness the highest growth rate, fuelled by the global push for renewable power. The trend toward ultra-long blades is pushing composite engineering to new limits. Prepregs made from carbon and glass fibers allow lighter designs that can endure harsh offshore environments. Robotics and automated tape laying are boosting efficiency in large-scale blade production. Government subsidies and corporate sustainability commitments are accelerating wind farm deployment worldwide. As recycling solutions for composite blades advance, prepregs will gain further traction in sustainable energy applications.
During the forecast period, the Asia Pacific region is expected to hold the largest market share supported by its robust aerospace, automotive, and wind energy manufacturing base. China, Japan, and India are leading adopters, investing heavily in both production capacity and application innovation. Regional industries are integrating composites into high-speed rail, shipbuilding, and defense systems. Government programs promoting renewable energy and lightweight transport are further stimulating demand. Local producers are adopting automation and advanced quality control to meet international standards.
Over the forecast period, the North America region is anticipated to exhibit the highest CAGR, driven by aerospace, defense, and renewable energy investments. The U.S. aerospace sector's emphasis on composite-intensive aircraft and defense upgrades is a key driver. Offshore wind initiatives along the East Coast are creating new demand for large prepreg blades. Advanced manufacturing clusters in the U.S. and Canada are deploying automation, AI-based defect detection, and rapid-cure systems. Supportive regulations and strong R&D funding are fostering breakthroughs in thermoplastic and recyclable prepregs.
Key players in the market
Some of the key players profiled in the Prepreg Market include Hexcel Corporation, Hankuk Carbon Co., Ltd., Toray Industries, Inc., ACP Composites, Inc., Teijin Limited, Plastic Reinforcement Fabrics Ltd., Mitsubishi Chemical Carbon Fiber and Composites, Inc., Rock West Composites, Inc., SGL Carbon SE, Royal TenCate N.V., Gurit Holding AG, Axiom Materials, Inc., Park Aerospace Corp., Unicarbon, Inc., AND Solvay S.A.
In June 2025, Kongsberg Defence & Aerospace AS (KONGSBERG) and HEXCEL Corporation (HEXCEL) have signed a long- term partnership agreement at the Paris Air Show for the supply of HexWeb(R) engineered honeycombs and HexPly(R) prepregs for KONGSBERG's strategic production programs over a five-year period.
In April 2025, Toray Industries, Inc. and Major League Pickleball (MLP) announced an agreement naming Toray a platinum partner with Kitchen branding at the professional, coed, and team pickleball league's events. This partnership makes Toray the first-ever Asia-based partner of MLP, expanding the league's brand reach internationally as pickleball continues its unmatched domestic growth.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.