工艺油市场－全球产业规模、份额、趋势、机会和预测，按类型、功能、应用、生产技术、地区和竞争细分，2020-2030 年

2024年，全球工艺油市场价值为51.5亿美元，预计到2030年将达到58.6亿美元，复合年增长率为2.18%。全球工艺油市场虽然结构成熟，但正经历策略转型，其驱动力来自终端用户需求和合规环境的变化。製程油主要透过石油精炼生产，并且越来越多地透过气转油(GTL)技术生产，是石蜡、环烷和芳烃的化学混合物。它们是轮胎和橡胶生产、热塑性和弹性体聚合物、个人护理配方、技术纺织品、特殊涂料和药用辅料等关键行业製造过程中必不可少的功能性成分。

目前市场发展轨迹的独特之处在于，高性能、专用油品正加速发展，以满足产业特定的性能指标和监管门槛。随着製造商从商品化油品转向提供可衡量加工或性能优势的增值特种级解决方案，这一趋势正在重塑竞争格局。

在营运层面，该行业正在采用数位化整合生产平台，以提高批次一致性、追踪产品来源并优化配方效率，尤其是在汽车弹性体和化妆品活性成分等品质控制严格的行业。同时，来自下游原始设备製造商和机构投资者的压力日益增大，迫使生产商实施强有力的ESG框架，重点关註生命週期分析、排放报告和负责任的采购协议。

因此，全球製程油市场呈现出一个双重成长生态系统：一方面，轮胎製造等高产量产业持续的基线需求是其支柱；另一方面，透过产品创新、合规敏捷性和供应链差异化，向高端应用领域拓展。能够将技术专长与ESG前瞻性策略结合的公司，最有可能在不断变化的产业格局中获取长期价值。

关键市场驱动因素

全球轮胎和橡胶产业需求不断成长

主要市场挑战

严格的环境和健康法规

主要市场趋势

转向专业和定製油配方

目录

第 1 章：产品概述

第二章：研究方法

第三章：执行摘要

第四章：COVID 19 对全球製程油市场的影响

第五章：工艺油市场展望

• 市场规模和预测
  • 按价值
• 市场占有率和预测
  • 依类型（环烷烃、石蜡烃、芳香烃、非致癌烃、其他）
  • 依功能（增量油、塑化剂、溶剂、消泡剂、其他）
  • 按应用（轮胎和橡胶、聚合物、个人护理、纺织品、油漆和涂料、製药、其他）
  • 依生产技术（常规路线、气转液）
  • 按地区
  • 按公司分类（2024 年）
• 市场地图

第六章：北美製程油市场展望

• 市场规模和预测
• 市场占有率和预测
• 北美：国家分析
  • 美国
  • 加拿大
  • 墨西哥

第七章：欧洲工艺油市场展望

• 市场规模和预测
• 市场占有率和预测
• 欧洲：国家分析
  • 德国
  • 英国
  • 义大利
  • 法国
  • 西班牙

第八章：亚太工艺油市场展望

• 市场规模和预测
• 市场占有率和预测
• 亚太地区：国家分析
  • 中国
  • 印度
  • 日本
  • 韩国
  • 澳洲

第九章：南美工艺油市场展望

• 市场规模和预测
• 市场占有率和预测
• 南美洲：国家分析
  • 巴西
  • 阿根廷
  • 哥伦比亚

第十章：中东与非洲工艺油市场展望

• 市场规模和预测
• 市场占有率和预测
• MEA：国家分析
  • 南非
  • 沙乌地阿拉伯
  • 阿联酋

第 11 章：市场动态

• 驱动程式
• 挑战

第 12 章：市场趋势与发展

• 最新动态
• 产品发布
• 併购

第 13 章：全球製程油市场：SWOT 分析

第 14 章：竞争格局

• Royal Dutch Shell PLC
• Exxonmobil Corporation
• Total SA
• Indian Oil Corporation Limited
• Petronas Group
• Repsol SA
• Hindustan Petroleum Corporation Limited
• Idemitsu Kosan Co., Ltd.
• Unipetrol Group
• Panama Petrochem Ltd

第 15 章：策略建议

第16章调查会社について・免责事项

Global Process Oil market was valued at USD 5.15 Billion in 2024 and is expected to reach USD 5.86 Billion by 2030 with a CAGR of 2.18%. The Global Process Oil Market, while structurally mature, is undergoing a strategic transformation fueled by shifts in end-user demands and compliance landscapes. Process oils produced primarily through petroleum refining and increasingly via gas-to-liquid (GTL) technologies are chemically engineered blends of paraffinic, naphthenic, and aromatic hydrocarbons. They serve as essential functional components in manufacturing processes across key sectors, including tire and rubber production, thermoplastic and elastomeric polymers, personal care formulations, technical textiles, specialty coatings, and pharmaceutical excipients.

What distinguishes the current market trajectory is the acceleration toward high-performance, application-specific oils tailored to meet industry-specific performance metrics and regulatory thresholds. This trend is reshaping competitive dynamics as manufacturers shift away from commoditized oil offerings toward value-added, specialty-grade solutions that offer measurable processing or performance advantages.

At the operational level, the industry is embracing digitally integrated production platforms to enhance batch consistency, track product provenance, and optimize formulation efficiency particularly in sectors with stringent quality controls such as automotive elastomers and cosmetic actives. In parallel, growing pressure from downstream OEMs and institutional investors is compelling producers to implement robust ESG frameworks, with a focus on lifecycle analysis, emissions reporting, and responsible sourcing protocols.

The global process oil market, therefore, represents a dual-growth ecosystem anchored by consistent baseline demand from high-volume sectors like tire manufacturing, while simultaneously expanding into premium-grade applications through product innovation, compliance agility, and supply chain differentiation. Companies that can align technical expertise with ESG-forward strategies are best positioned to capture long-term value in this evolving industrial landscape.

Key Market Drivers

Rising Global Demand from the Tire & Rubber Industry

The tire and rubber industry serves as the most critical and volume-intensive application segment in the global process oil market. As demand for both automotive and industrial rubber products continues to grow, the consumption of process oils is rising in tandem. These oils play a fundamental role in rubber compounding and formulation, making the health of the rubber and tire sector a direct determinant of process oil demand. The U.S. tire manufacturing sector contributes a substantial economic output of $170.6 billion annually, reflecting its strategic importance to the national economy. Beyond direct tire production, the industry sustains over 291,000 domestic jobs across manufacturing, distribution, and retail operations. Additionally, it supports more than 510,000 ancillary jobs through supplier networks and induced economic activities bringing the total U.S. employment impact to over 801,000 jobs nationwide. In tire and rubber manufacturing, process oils are not optional they are essential. They function as softeners, carriers, and performance enhancers in elastomer blends. By modifying the viscoelastic behavior of rubber compounds, process oils Improve elasticity and flexibility, Enhance processability during mixing and extrusion, Facilitate better filler dispersion (e.g., carbon black), Help reduce energy consumption during production. This utility makes them indispensable in the production of tires, belts, hoses, gaskets, seals, and molded rubber components.

The global vehicle population is projected to grow significantly, increasing from 1.1 billion cars in 2015 to 1.5 billion by 2025, and reaching 2.0 billion by 2040. The global automotive industry is on a growth trajectory, particularly in emerging markets such as India, China, Indonesia, and Vietnam. As vehicle ownership increases, so does the production of tires for original equipment (OEMs) and the replacement (aftermarket) segment. Passenger car sales are rising with rising incomes and urbanization, Commercial vehicle demand is growing with infrastructure and logistics development, Electric vehicles (EVs) require specialized tire designs, further increasing material complexity and the need for advanced rubber formulations. This uptrend translates into sustained and growing demand for process oils used in tire manufacturing processes. Unlike many industrial sectors, the tire industry benefits from recurring aftermarket sales, as tires are consumables with a defined lifecycle. On average, passenger car tires are replaced every 3-5 years, while commercial vehicle and industrial tires have even more frequent change-out cycles due to higher wear. This consistent replacement cycle ensures a steady baseline demand for rubber compounding materials including process oils regardless of macroeconomic volatility. Modern tire manufacturers are focused on developing low rolling resistance, high-durability, and fuel-efficient tires. Achieving such performance requires precise rubber formulations, where the type and grade of process oil used can significantly impact final product quality. As such, there is rising demand for high-performance process oils, including non-carcinogenic and low-PAH variants, that can meet technical requirements while complying with stringent environmental and safety regulations.

Key Market Challenges

Stringent Environmental and Health Regulations

Governments and regulatory bodies worldwide particularly in Europe, North America, and parts of Asia are imposing strict regulations on the composition and usage of process oils, especially those containing polycyclic aromatic hydrocarbons (PAHs). The European Union's REACH regulation, for instance, limits the use of carcinogenic aromatic oils in consumer products, including tires and personal care goods.

Manufacturers are required to shift toward non-carcinogenic or low-PAH alternatives, which often involve more complex and expensive refining processes. Developing compliant oils raises production costs, compressing margins, especially in price-sensitive markets. Producers that fail to meet regional environmental standards risk losing access to lucrative markets like the EU and Japan.

While regulations promote sustainability and health safety, they increase compliance costs and time-to-market for new or reformulated process oils, potentially slowing down the industry's innovation and regional expansion.

Key Market Trends

Shift Toward Specialty and Customized Oil Formulations

End-user industries are no longer satisfied with one-size-fits-all process oil solutions. There is a growing preference for tailor-made oils that meet specific performance requirements, regulatory thresholds, and processing environments. This is particularly evident in applications such as high-performance tires, medical-grade elastomers, flexible polymers, and precision cosmetics.

Rise in demand for high-purity, narrow-range oils with controlled viscosity, volatility, and solvency characteristics. Increased collaboration between oil producers and OEMs to develop application-specific formulations that enhance product functionality. Competitive differentiation shifting from cost to technical performance, safety, and customization.

This trend is pushing process oil manufacturers to move up the value chain, investing more in R&D, application engineering, and customer-centric product design. Suppliers that can deliver performance-optimized, niche-specific oils will have a clear competitive advantage.

Key Market Players

• Royal Dutch Shell PLC
• Exxonmobil Corporation
• Total S.A.
• Indian Oil Corporation Limited
• Petronas Group
• Repsol S.A.
• Hindustan Petroleum Corporation Limited
• Idemitsu Kosan Co., Ltd.
• Unipetrol Group
• Panama Petrochem Ltd

Report Scope:

In this report, the Global Process Oil Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

Process Oil Market, By Type:

• Naphthenic
• Paraffinic
• Aromatic
• Non-Carcinogenic
• Others

Process Oil Market, By Function:

• Extender Oil
• Plasticizer
• Solvents
• Deformers
• Others

Process Oil Market, By Application:

• Tire & Rubber
• Polymer
• Personal Care
• Textile
• Paints & Coatings
• Pharmaceuticals
• Others

Process Oil Market, By Production Technology:

• Convention Route
• Gas to Liquid

Process Oil Market, By Region:

• North America
  • United States
  • Canada
  • Mexico
• Europe
  • France
  • United Kingdom
  • Italy
  • Germany
  • Spain
• Asia-Pacific
  • China
  • India
  • Japan
  • Australia
  • South Korea
• South America
  • Brazil
  • Argentina
  • Colombia
• Middle East & Africa
  • South Africa
  • Saudi Arabia
  • UAE

Competitive Landscape

Company Profiles: Detailed analysis of the major companies present in the Global Process Oil Market.

Available Customizations:

Global Process Oil market report with the given market data, TechSci Research offers customizations according to a company's specific needs. The following customization options are available for the report:

Company Information

• Detailed analysis and profiling of additional market players (up to five).

Table of Contents

1. Product Overview

• 1.1. Market Definition
• 1.2. Scope of the Market
  • 1.2.1. Markets Covered
  • 1.2.2. Years Considered for Study
  • 1.2.3. Key Market Segmentations

2. Research Methodology

• 2.1. Objective of the Study
• 2.2. Baseline Methodology
• 2.3. Key Industry Partners
• 2.4. Major Association and Secondary Sources
• 2.5. Forecasting Methodology
• 2.6. Data Triangulation & Validation
• 2.7. Assumptions and Limitations

3. Executive Summary

• 3.1. Overview of the Market
• 3.2. Overview of Key Market Segmentations
• 3.3. Overview of Key Market Players
• 3.4. Overview of Key Regions/Countries
• 3.5. Overview of Market Drivers, Challenges, Trends

4. Impact of COVID 19 on Global Process Oil Market

5. Process Oil Market Outlook

• 5.1. Market Size & Forecast
  • 5.1.1. By Value
• 5.2. Market Share & Forecast
  • 5.2.1. By Type (Naphthenic, Paraffinic, Aromatic, Non-Carcinogenic, Others)
  • 5.2.2. By Function (Extender Oil, Plasticizer, Solvents, Deformers, Others)
  • 5.2.3. By Application (Tire & Rubber, Polymer, Personal Care, Textile, Paints & Coatings, Pharmaceuticals, Others)
  • 5.2.4. By Production Technology (Convention Route, Gas to Liquid)
  • 5.2.5. By Region
  • 5.2.6. By Company (2024)
• 5.3. Market Map

6. North America Process Oil Market Outlook

• 6.1. Market Size & Forecast
  • 6.1.1. By Value
• 6.2. Market Share & Forecast
  • 6.2.1. By Type
  • 6.2.2. By Function
  • 6.2.3. By Application
  • 6.2.4. By Production Technology
  • 6.2.5. By Country
• 6.3. North America: Country Analysis
  • 6.3.1. United States Process Oil Market Outlook
    • 6.3.1.1. Market Size & Forecast
      • 6.3.1.1.1. By Value
    • 6.3.1.2. Market Share & Forecast
      • 6.3.1.2.1. By Type
      • 6.3.1.2.2. By Function
      • 6.3.1.2.3. By Application
      • 6.3.1.2.4. By Production Technology
  • 6.3.2. Canada Process Oil Market Outlook
    • 6.3.2.1. Market Size & Forecast
      • 6.3.2.1.1. By Value
    • 6.3.2.2. Market Share & Forecast
      • 6.3.2.2.1. By Type
      • 6.3.2.2.2. By Function
      • 6.3.2.2.3. By Application
      • 6.3.2.2.4. By Production Technology
  • 6.3.3. Mexico Process Oil Market Outlook
    • 6.3.3.1. Market Size & Forecast
      • 6.3.3.1.1. By Value
    • 6.3.3.2. Market Share & Forecast
      • 6.3.3.2.1. By Type
      • 6.3.3.2.2. By Function
      • 6.3.3.2.3. By Application
      • 6.3.3.2.4. By Production Technology

7. Europe Process Oil Market Outlook

• 7.1. Market Size & Forecast
  • 7.1.1. By Value
• 7.2. Market Share & Forecast
  • 7.2.1. By Type
  • 7.2.2. By Function
  • 7.2.3. By Application
  • 7.2.4. By Production Technology
  • 7.2.5. By Country
• 7.3. Europe: Country Analysis
  • 7.3.1. Germany Process Oil Market Outlook
    • 7.3.1.1. Market Size & Forecast
      • 7.3.1.1.1. By Value
    • 7.3.1.2. Market Share & Forecast
      • 7.3.1.2.1. By Type
      • 7.3.1.2.2. By Function
      • 7.3.1.2.3. By Application
      • 7.3.1.2.4. By Production Technology
  • 7.3.2. United Kingdom Process Oil Market Outlook
    • 7.3.2.1. Market Size & Forecast
      • 7.3.2.1.1. By Value
    • 7.3.2.2. Market Share & Forecast
      • 7.3.2.2.1. By Type
      • 7.3.2.2.2. By Function
      • 7.3.2.2.3. By Application
      • 7.3.2.2.4. By Production Technology
  • 7.3.3. Italy Process Oil Market Outlook
    • 7.3.3.1. Market Size & Forecast
      • 7.3.3.1.1. By Value
    • 7.3.3.2. Market Share & Forecast
      • 7.3.3.2.1. By Type
      • 7.3.3.2.2. By Function
      • 7.3.3.2.3. By Application
      • 7.3.3.2.4. By Production Technology
  • 7.3.4. France Process Oil Market Outlook
    • 7.3.4.1. Market Size & Forecast
      • 7.3.4.1.1. By Value
    • 7.3.4.2. Market Share & Forecast
      • 7.3.4.2.1. By Type
      • 7.3.4.2.2. By Function
      • 7.3.4.2.3. By Application
      • 7.3.4.2.4. By Production Technology
  • 7.3.5. Spain Process Oil Market Outlook
    • 7.3.5.1. Market Size & Forecast
      • 7.3.5.1.1. By Value
    • 7.3.5.2. Market Share & Forecast
      • 7.3.5.2.1. By Type
      • 7.3.5.2.2. By Function
      • 7.3.5.2.3. By Application
      • 7.3.5.2.4. By Production Technology

8. Asia-Pacific Process Oil Market Outlook

• 8.1. Market Size & Forecast
  • 8.1.1. By Value
• 8.2. Market Share & Forecast
  • 8.2.1. By Type
  • 8.2.2. By Function
  • 8.2.3. By Application
  • 8.2.4. By Production Technology
  • 8.2.5. By Country
• 8.3. Asia-Pacific: Country Analysis
  • 8.3.1. China Process Oil Market Outlook
    • 8.3.1.1. Market Size & Forecast
      • 8.3.1.1.1. By Value
    • 8.3.1.2. Market Share & Forecast
      • 8.3.1.2.1. By Type
      • 8.3.1.2.2. By Function
      • 8.3.1.2.3. By Application
      • 8.3.1.2.4. By Production Technology
  • 8.3.2. India Process Oil Market Outlook
    • 8.3.2.1. Market Size & Forecast
      • 8.3.2.1.1. By Value
    • 8.3.2.2. Market Share & Forecast
      • 8.3.2.2.1. By Type
      • 8.3.2.2.2. By Function
      • 8.3.2.2.3. By Application
      • 8.3.2.2.4. By Production Technology
  • 8.3.3. Japan Process Oil Market Outlook
    • 8.3.3.1. Market Size & Forecast
      • 8.3.3.1.1. By Value
    • 8.3.3.2. Market Share & Forecast
      • 8.3.3.2.1. By Type
      • 8.3.3.2.2. By Function
      • 8.3.3.2.3. By Application
      • 8.3.3.2.4. By Production Technology
  • 8.3.4. South Korea Process Oil Market Outlook
    • 8.3.4.1. Market Size & Forecast
      • 8.3.4.1.1. By Value
    • 8.3.4.2. Market Share & Forecast
      • 8.3.4.2.1. By Type
      • 8.3.4.2.2. By Function
      • 8.3.4.2.3. By Application
      • 8.3.4.2.4. By Production Technology
  • 8.3.5. Australia Process Oil Market Outlook
    • 8.3.5.1. Market Size & Forecast
      • 8.3.5.1.1. By Value
    • 8.3.5.2. Market Share & Forecast
      • 8.3.5.2.1. By Type
      • 8.3.5.2.2. By Function
      • 8.3.5.2.3. By Application
      • 8.3.5.2.4. By Production Technology

9. South America Process Oil Market Outlook

• 9.1. Market Size & Forecast
  • 9.1.1. By Value
• 9.2. Market Share & Forecast
  • 9.2.1. By Type
  • 9.2.2. By Function
  • 9.2.3. By Application
  • 9.2.4. By Production Technology
  • 9.2.5. By Country
• 9.3. South America: Country Analysis
  • 9.3.1. Brazil Process Oil Market Outlook
    • 9.3.1.1. Market Size & Forecast
      • 9.3.1.1.1. By Value
    • 9.3.1.2. Market Share & Forecast
      • 9.3.1.2.1. By Type
      • 9.3.1.2.2. By Function
      • 9.3.1.2.3. By Application
      • 9.3.1.2.4. By Production Technology
  • 9.3.2. Argentina Process Oil Market Outlook
    • 9.3.2.1. Market Size & Forecast
      • 9.3.2.1.1. By Value
    • 9.3.2.2. Market Share & Forecast
      • 9.3.2.2.1. By Type
      • 9.3.2.2.2. By Function
      • 9.3.2.2.3. By Application
      • 9.3.2.2.4. By Production Technology
  • 9.3.3. Colombia Process Oil Market Outlook
    • 9.3.3.1. Market Size & Forecast
      • 9.3.3.1.1. By Value
    • 9.3.3.2. Market Share & Forecast
      • 9.3.3.2.1. By Type
      • 9.3.3.2.2. By Function
      • 9.3.3.2.3. By Application
      • 9.3.3.2.4. By Production Technology

10. Middle East and Africa Process Oil Market Outlook

• 10.1. Market Size & Forecast
  • 10.1.1. By Value
• 10.2. Market Share & Forecast
  • 10.2.1. By Type
  • 10.2.2. By Function
  • 10.2.3. By Application
  • 10.2.4. By Production Technology
  • 10.2.5. By Country
• 10.3. MEA: Country Analysis
  • 10.3.1. South Africa Process Oil Market Outlook
    • 10.3.1.1. Market Size & Forecast
      • 10.3.1.1.1. By Value
    • 10.3.1.2. Market Share & Forecast
      • 10.3.1.2.1. By Type
      • 10.3.1.2.2. By Function
      • 10.3.1.2.3. By Application
      • 10.3.1.2.4. By Production Technology
  • 10.3.2. Saudi Arabia Process Oil Market Outlook
    • 10.3.2.1. Market Size & Forecast
      • 10.3.2.1.1. By Value
    • 10.3.2.2. Market Share & Forecast
      • 10.3.2.2.1. By Type
      • 10.3.2.2.2. By Function
      • 10.3.2.2.3. By Application
      • 10.3.2.2.4. By Production Technology
  • 10.3.3. UAE Process Oil Market Outlook
    • 10.3.3.1. Market Size & Forecast
      • 10.3.3.1.1. By Value
    • 10.3.3.2. Market Share & Forecast
      • 10.3.3.2.1. By Type
      • 10.3.3.2.2. By Function
      • 10.3.3.2.3. By Application
      • 10.3.3.2.4. By Production Technology

11. Market Dynamics

• 11.1. Drivers
• 11.2. Challenges

12. Market Trends & Developments

• 12.1. Recent Developments
• 12.2. Product Launches
• 12.3. Mergers & Acquisitions

13. Global Process Oil Market: SWOT Analysis

14. Competitive Landscape

• 14.1. Royal Dutch Shell PLC
  • 14.1.1. Business Overview
  • 14.1.2. Product & Service Offerings
  • 14.1.3. Recent Developments
  • 14.1.4. Financials (If Listed)
  • 14.1.5. Key Personnel
  • 14.1.6. SWOT Analysis
• 14.2. Exxonmobil Corporation
• 14.3. Total S.A.
• 14.4. Indian Oil Corporation Limited
• 14.5. Petronas Group
• 14.6. Repsol S.A.
• 14.7. Hindustan Petroleum Corporation Limited
• 14.8. Idemitsu Kosan Co., Ltd.
• 14.9. Unipetrol Group
• 14.10.Panama Petrochem Ltd

15. Strategic Recommendations

16. About Us & Disclaimer