市场调查报告书
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工厂自动化市场:现况分析与预测(2024-2032)Factory Automation Market: Current Analysis and Forecast (2024-2032) |
由于对更高效率和生产力的需求不断增长,加上人工智慧和机器学习的渗透,工厂自动化市场预计将以 8.60% 左右的复合年增长率强劲增长。工厂自动化,即先进技术与製造过程的集成,正在各行业掀起一股显着热潮。这项变革性转变是由许多正在重塑工厂运作方式的因素所推动的。从提高效率和生产力到解决劳动力短缺和提高产品质量,工厂自动化正在成为製造业的游戏规则改变者。此外,在当今竞争激烈的全球市场中,製造商始终面临优化营运、最大化产量、同时最小化成本的压力。自动化系统可以全天候运行,停机时间最少,从而提高生产率并提高整体设备效率 (OEE)。例如,根据国际机器人联合会(IFR)的报告,工业机器人的引入使各行业的生产率平均提高了15-30%。此外,由于劳动力老化和人口趋势变化,许多行业都面临熟练劳动力短缺的问题,尤其是在新兴经济体。自动化技术可以透过接手重复性、体力要求高或危险的任务来减少对人力的依赖,从而缓解这项课题。据估计,已开发国家的劳动成本占总製造成本的比例高达25%,促使自动化保持竞争力。此外,自动化系统高度准确且一致,可降低人为错误的风险并确保一致的产品品质。汽车、电子和製药等品质控制非常重要的行业越来越多地采用自动化来满足严格的品质标准。例如,根据製造技术协会 (AMT) 的一项研究,70% 的製造商将提高产品品质视为实施自动化解决方案的主要驱动力。最后,工业4.0革命促进了製造流程的数位化和互联,加速了自动化技术的采用。在物联网、网路实体系统和云端运算的支援下,智慧工厂利用自动化来实现即时监控、数据驱动的决策和灵活的生产能力。
根据组件,市场分为工业机器人、机器视觉、製程分析仪、现场仪表、人机介面、工业 PC、工业感测器和工业 3D 列印机。工业机器人应用最广泛,需求量也大。工业机器人已牢固确立其作为现代工厂自动化支柱的地位。这些多功能机器可以以无与伦比的精度、速度和一致性执行大量任务。从组装和焊接到材料处理和包装,工业机器人已成为汽车、电子和消费品等多个行业的重要资产。工业机器人的优势源自于其提高生产力和效率的潜力。工业机器人有助于在自动化应用中降低成本、提高生产力并生产高品质的产品。此外,技术进步也在工业机器人的采用中发挥重要作用。5G无线技术的发展和工业4.0的采用正在推动对工厂自动化解决方案的需求。工业物联网 (IIoT) 对于自动化技术至关重要,因为它有助于开发高效、经济高效且反应迅速的系统架构。这些因素正在推动环境的发展,并推动工业机器人在各个行业中用于工厂自动化。
解决方案分为分散式控制系统(DCS)、可程式逻辑控制器(PLC)、监控与资料撷取(SCADA)、製造执行系统(MES)、企业资源规划(ERP)等。SCADA 系统是各市场中最广泛采用的工厂自动化解决方案。它主要是由其提供即时监控和控制的能力所驱动的。SCADA 系统结合了软体和硬体,可以本地或远端控制和监控工厂流程。此功能对于工厂自动化至关重要,及时、准确的资讯对于高效运作至关重要。此外,SCADA 系统还提高了工厂运作的效率。使用智慧製造基础设施实现快速製造和物料搬运作业。各行业正在实施 SCADA 系统来提高生产力并降低劳动成本。这些发展创造了特别有利的环境并影响 SCADA 工厂自动化需求。
根据最终用户产业,市场分为汽车、电子和半导体、重工业、包装、石油天然气和化学品、医疗保健等。汽车产业已成为工厂自动化的主要最终用户产业。汽车产业的工厂自动化可提高生产效率。自动化系统可连续运作,无疲劳,确保品质稳定,生产力高。这对于需要大规模生产的汽车产业尤其重要。此外,工厂自动化还可以显着节省汽车产业的成本。透过流程自动化,公司可以减少劳动成本、提高效率并降低生产成本。由于汽车产业需求的不断增长,这些进步为工厂自动化产业的蓬勃发展创造了有利的环境。
为了更瞭解工厂自动化的市场采用情况,市场包括北美(美国、加拿大、北美其他地区)、欧洲(德国、英国、法国、西班牙、义大利、欧洲其他地区)、亚太地区(中国、日本、印度)根据世界其他地区(韩国、亚太地区其他地区)和世界其他地区的全球影响力进行分析。预计亚太地区在预测期内将显着成长,中国、日本、台湾、韩国和印度等国家将迅速成为工厂自动化市场的主导力量。该地区的快速工业化是一个主要因素。在消费品需求不断增长和跨国公司不断增加的推动下,亚太地区正在迅速工业化。这一趋势推动了对高效自动化製造流程的需求,并推动了工厂自动化解决方案的采用。此外,日本、中国等亚太地区国家也面临人口老化和劳动成本上升导致的劳动力短缺等课题。工厂自动化透过减少对体力劳动的依赖并提高营运效率来应对这些课题。此外,透过采用工厂自动化,亚太地区的製造商可以在全球市场上获得竞争优势。自动化流程使我们能够以更低的成本生产更高品质的产品,从而对世界各地的消费者更具吸引力。这些因素正在创造一个促使亚太地区工厂自动化快速成长的场景。
Factory automation refers to the use of control systems, machinery, and technologies to streamline manufacturing processes, reducing the need for human intervention while optimizing production efficiency. It involves automating tasks traditionally performed by humans, using machines, actuators, sensors, processors, and networks to automate production processes. The history of factory automation started with basic mechanisms like conveyor belts in assembly lines, evolving to advanced robotic systems and computerized control.
The Factory Automation Market is expected to grow at a strong CAGR of around 8.60% owing to the increased demand for better efficiency and higher productivity, coupled with widespread adoption of AI and ML. Factory automation, the integration of advanced technologies into manufacturing processes, is witnessing a remarkable surge across various industries. This transformative shift is being driven by a multitude of factors that are reshaping the way factories operate. From enhancing efficiency and productivity to addressing labor shortages and improving product quality, factory automation is emerging as a game-changer in the manufacturing landscape. Furthermore, manufacturers are under constant pressure to optimize their operations and maximize output while minimizing costs in today's highly competitive global market. Automated systems can operate around the clock with minimal downtime, resulting in higher production rates and improved overall equipment effectiveness (OEE). For instance, according to a report by the International Federation of Robotics (IFR), implementing industrial robots has led to an average increase in productivity of 15-30% in various industries. Additionally, many industries, particularly in developed economies, are facing a shortage of skilled labor due to an aging workforce and shifting demographic trends. Automation technologies can alleviate this challenge by taking over repetitive, physically demanding, or hazardous tasks, reducing the reliance on human labor. According to estimates, labor costs account for up to 25% of total manufacturing costs in developed countries, driving the adoption of automation to remain competitive. Moreover, automated systems are highly precise and consistent, reducing the risk of human error and ensuring consistent product quality. Industries such as automotive, electronics, and pharmaceuticals, where quality control is critical, are increasingly adopting automation to meet stringent quality standards. For instance, according to a survey by the Association for Manufacturing Technology (AMT), 70% of manufacturers cited improved product quality as a key driver for implementing automation solutions. Lastly, the Industry 4.0 revolution, which promoted the digitization and interconnectivity of manufacturing processes, has accelerated the adoption of automation technologies. Smart factories, enabled by IoT, cyber-physical systems, and cloud computing, leverage automation to achieve real-time monitoring, data-driven decision-making, and flexible production capabilities.
Based on the component, the market is segmented into industrial robots, machine vision, process analyzers, field instruments, human-machine interfaces, industrial PCs, industrial sensors, and industrial 3D printers. Industrial robots are the most widely adopted and are in high demand. Industrial robots have firmly established themselves as the backbone of modern factory automation. These highly versatile machines can perform a vast array of tasks with unparalleled precision, speed, and consistency. From assembly and welding to material handling and packaging, industrial robots have become indispensable assets across various industries, including automotive, electronics, and consumer goods. The dominance of industrial robots can be attributed to their potential to increase productivity and efficiency. Industrial robots aid in improving productivity while lowering costs and generating high-quality goods in automation applications. Furthermore, technological advancements have played a significant role in the adoption of industrial robots. The development of 5G wireless technology and the adoption of Industry 4.0 have driven the demand for factory automation solutions. The Industrial Internet of Things (IIoT) is essential to automation technology as it facilitates the development of efficient, cost-efficient, and responsive system architectures. Factors such as these foster a conducive environment and support the growth in adopting industrial robots for factory automation across various industries.
Based on the solution, the market is segmented into a distributed control system (DCS), programmable logic controller (PLC), supervisory control and data acquisition (SCADA), manufacturing execution system (MES), enterprise resource planning (ERP), and others. The SCADA system has been identified as the most widely adopted solution for factory automation across various markets. Primarily driven by its capability to provide real-time monitoring and control. They combine software and hardware elements that allow organizations to control and monitor factory processes locally or remotely. This capability is crucial in factory automation, where timely and accurate information is essential for efficient operations. Furthermore, SCADA systems enhance the efficiency of factory operations. They enable swift operations of manufacturing and material handling with the use of intelligent manufacturing infrastructure. Industries are deploying SCADA systems to increase productivity and reduce labor costs. These developments among others are creating a favorable environment, influencing the demand for SCADA for factory automation.
Based on end-user industry, the market is segmented into automotive, electronics & semiconductor, heavy manufacturing, packaging, oil, gas, & chemical, healthcare, and others. The automotive industry has firmly established itself as a major end-user segment for factory automation. Factory automation in the automotive industry leads to increased production efficiency. Automated systems can work continuously without fatigue, ensuring consistent quality and high productivity. This is particularly important in the automotive industry, where high production volumes are required. Furthermore, factory automation leads to significant cost reductions in the automotive industry. By automating processes, companies can reduce labor costs and increase efficiency, lowering production costs. These advancements, among others, are creating a favorable environment where the factory automation industry is thriving, with the increased demand from the automotive industry.
For a better understanding of the market adoption of Factory Automation, the market is analyzed based on its worldwide presence in countries such as North America (The U.S., Canada, and the Rest of North America), Europe (Germany, The U.K., France, Spain, Italy, Rest of Europe), Asia-Pacific (China, Japan, India, South Korea, Rest of Asia-Pacific), Rest of World. Asia Pacific is anticipated to experience substantial growth during the predicted timeframe, where countries like China, Japan, Taiwan, South Korea, and India are rapidly emerging as a dominant force in the factory automation market. Primarily driven by the surging industrialization of the region. The Asia Pacific region is experiencing a surge in industrialization, driven by the growing demand for consumer goods and the increasing presence of multinational corporations. This trend has fueled the need for efficient and automated manufacturing processes, propelling the adoption of factory automation solutions. Furthermore, several countries in the Asia Pacific region, such as Japan and China, are facing labor shortages due to aging populations simultaneously with the challenges of rising labor costs. Factory automation counters both these challenges by reducing the reliance on manual labor and increasing operational efficiency. Moreover, embracing factory automation enables manufacturers in the Asia Pacific region to gain a competitive edge in the global market. Automated processes will allow them to produce high-quality products at lower costs, making their offerings more attractive to consumers worldwide. Factors such as these have created a scenario that has led to the high growth of factory automation in the Asia Pacific region.
Some of the major players operating in the market include ABB; Emerson Electric Co.; Siemens; Schneider Electric; Mitsubishi Electric Corporation; Yokogawa Electric Corporation; Honeywell International Inc.; Rockwell Automation; General Electric Company; and Robert Bosch GmbH.