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全球苯并恶嗪预浸料市场 - 2023-2030Global Benzoxazine Prepreg Market - 2023-2030 |
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2022年,全球苯并恶嗪预浸料市场规模达8,320万美元,预计2030年将达到1.278亿美元,2023-2030年预测期间CAGR为4.2%。
由于航空航太零件生产中对轻质、坚固材料和提高效率的需求不断增长,对苯并恶嗪预浸料的需求不断增加。航空製造业严重依赖预浸纤维,因为它们具有卓越的强度和较低的重量。预浸材料变得越来越受欢迎,因为使用轻质复合材料代替传统材料有助于製造更轻的飞机,使用更少的燃料,排放更少的排放并使用更少的材料。
公司采用改进的生产控制策略,针对预浸料零件製造,特别是透过降低製造成本来鼓励更多预浸料的使用。赫氏公司于 2021 年宣布提高其盐湖城工厂的预浸料生产能力,以满足航空航太和国防工业对创新材料不断增长的需求。
2022年,亚太地区预计将在全球苯并恶嗪预浸料市场中保持最高的CAGR,覆盖20%以上的市场份额。该地区航空航太业的扩张归因于人均收入和人口的成长。根据波音《2018-2037 年商业市场展望》估计,未来 20 年,中国将需要 7,690 架新飞机,价值 1.2 兆美元。
由于汽车产业的扩张带来对预浸料的需求不断增长,市场正在不断扩大。例如,福特汽车公司利用预浸料和其他零件生产后悬吊转向节。此外,近年来,企业越来越多地使用纤维复合材料来製造轻盈、节能的汽车。车辆仅限于使用低产量流程的极其专业的应用。
由于其高强度重量比,苯并嗪预浸料是减重和结构完整性很重要的应用的合适选择。它对于底盘、车身面板和内部组件等部件特别有用。苯并嗪基复合材料的阻尼特性有助于汽车在粗糙度、振动和噪音方面更好地运行。它对于提高舒适度和整个驾驶体验非常重要,从而刺激了消费者的需求。
整个价值链中供应链、加工和性能方面的许多优势正在推动苯并恶嗪预浸料市场的发展。提高的耐燃性、低吸湿性和高使用温度是性能改进的例子。预浸料经过改进,可用于自动化程序,例如高压釜外的自动化製造以及自动化胶带和光纤安装。
由于苯并恶嗪具有自熄性,因此具有出色的阻燃性,有助于打造更轻的飞机内装材料。使用苯并嗪作为基体树脂来解决吸湿和由此导致的强度损失的问题,这是传统环氧预浸料所关心的问题。其特性使其强度比传统材料高出 20%,有助于减轻飞机重量。
与其他树脂相比,用于生产预浸材料的苯并嗪树脂价格昂贵。苯并恶嗪预浸料的总成本阻碍了其广泛使用,特别是在成本是关键考虑因素的情况下。在製造过程中,苯并恶嗪树脂会带来加工困难,例如黏度、固化持续时间和加工性能问题。
这些困难影响了生产过程和成本效率。此外,回收的复合材料比新的复合材料更昂贵,因此,大多数复合材料最终都被填埋。例如,根据国家复合材料中心的数据,英国 90% 的复合废弃物最终被掩埋。因此,回收困难将阻碍市场的扩大。
Global Benzoxazine Prepreg Market reached US$ 83.2 million in 2022 and is expected to reach US$ 127.8 million by 2030, growing with a CAGR of 4.2% during the forecast period 2023-2030.
The demand for benzoxazine prepreg has risen because to the growing need for lightweight, strong materials with improved efficiency in the production of aerospace components. The aviation manufacturing sector depends heavily on prepreg fibres because of their exceptional strength and low weight. Prepreg materials are becoming more and more popular because using lightweight composites instead of traditional materials helps create lighter aircraft that use less fuel, emit fewer emissions and use less material.
Companies use an improved production control strategy that targets prepreg part manufacturing in particular to encourage more prepreg uses by reducing manufacturing costs. Hexcel Corporation announced in 2021 to increase the capacity of its prepreg manufacturing at its Salt Lake City facility to meet the growing demand in the aerospace & defence industries for innovative materials.
In 2022, Asia-Pacific is expected to hold the highest CAGR in the global benzoxazine prepreg market covering over 20% of the market. The expansion of the aerospace sector in the region is attributed to the rising per capita income and population. Over the next 20 years, China would need 7,690 new aircraft valued at US$ 1.2 trillion, as estimated by Boeing Commercial Market Outlook 2018-2037.
The market is expanding due to the rising demand for prepregs brought on by the expansion of the automobile sector. For example, Ford Motor Company produces rear suspension knuckles utilising prepregs and other components. In addition, businesses have been using fibre composite materials more and more in recent years to create lightweight, fuel-efficient automobiles. Vehicles are limited to extremely specialised applications that use processes with low output volumes.
As a result of its high strength-to-weight ratio, benzoxazine prepreg is a suitable option for applications where weight reduction and structural integrity are important. It is especially useful for items like the chassis, body panels and interior components. Benzoxazine-based composites' dampening qualities help automobiles operate better in terms of harshness, vibration and noise. It is important for improving comfort and the entire driving experience, which fuels consumer demand.
The market for benzoxazine prepregs is being driven by a number of advantages in supply chain, processing and performance across the value chain. Increased resistance to flammability, low moisture absorption and high service temperature are examples of improved performance. Prepregs have been refined for use in automated procedures, such as automated fabrication outside of an autoclave and automated tape and fibre installation.
As benzoxazine self-extinguishes, it offers exceptional flame resistance and contributes to the lighter interior materials of aeroplanes. Benzoxazine was used as a matrix resin to address the issue of moisture absorption and the resulting loss of strength, which was a concern with traditional epoxy prepregs. Its feature, which allows it to be up to 20% stronger than traditional material, helps the reduction of aircraft weight.
In comparison to other resins, benzoxazine resins, which are used in the production of prepreg materials, makes it expensive. Benzoxazine prepreg's total cost prevents it from being widely used, particularly in situations where cost is a key consideration. During the manufacturing process, benzoxazine resins provide processing difficulties, such as issues with viscosity, curing durations and processability.
The difficulties have an impact on the production process and cost-efficiency. Furthermore, recycled composite material is more expensive than new composite material, due to which, the majority of composite materials end up in landfills. For example, 90% of composite waste in UK ends up in landfills, according to the National Composite Centre. Consequently, the difficulty of recycling will hamper the expansion of the market.
The global benzoxazine prepreg market is segmented based cure temperature, application and region.
Aerospace is expected to drive the market demand with a share of about 1/3rd of the global market in 2022. Benzoxazine-based composites are used in engine components, where high temperatures are mostly encountered due to their capacity to retain their structural integrity at high temperatures. The use of benzoxazine prepreg in aerospace underscores its importance in creating lightweight, durable and high-performance materials for various aircraft components.
The demand for benzoxazine prepeg is expected to increase as the production rate of Lockheed Martin's F-35, an aircraft with high temperatures and rich composite materials, rises. R&D in advanced materials help in the evolution of benzoxazine resins and prepreg technology. Innovations aim to improve performance, reduce costs and expand the range of applications in aerospace.
During the forecast period, North America is expected to be the dominant region in global benzoxazine prepreg market with over 1/3rd of the market. Defence organisations and large aircraft manufacturers like Lockheed Martin and Boeing have headquarters in this region. With their high strength-to-weight ratio and superior performance qualities, benzoxazine prepregs are widely employed in aerospace applications, including engine parts, interior components and aircraft structures.
U.S. market is driving the region's market's development. To increase the existing production rate, Lockheed Martin has established a second assembly office in Pinellas Park, Florida, in 2018, to produce its high-temperature composite-rich F-35 aircraft. U.S. government has a stock goal of 2,456 F-35 aircraft for U.S. Marine Corps, US Navy and Air Forces. It also have requirements from eight international partners, three global clients and expressions of interest from other countries.
The major global players in the market include: Huntsman Corporation, Kaneka Aerospace (Henkel), Shikoku Chemicals, Bitrez, SHD Composites, ENEOS, Airtech Advanced Materials Group, Konishi Chemical Ind. Co., Ltd., ACO Pharm Co., LTD and Gurit Holding AG.
The supply chain disruptions were caused by COVID-19, affecting the presence and access of raw materials, transportation and logistics. It impacted the production and distribution of benzoxazine prepreg. Many industries, including aerospace, automotive and electronics, which are major consumers of advanced materials like benzoxazine prepreg, saw reduced production and operations during the periods of economic slowdown.
It further led to delays in planned projects and investments in various industries. It influenced the demand for benzoxazine prepreg, which is often used in high-performance and advanced applications. The industries that use benzoxazine prepreg were significantly impacted by the pandemic. Reduced demand for air travel and changes in consumer behavior influenced the market for benzoxazine prepreg.
AI technologies boosts R&D processes by analyzing huge data to identify new formulations, manufacturing processes and applications for benzoxazine prepregs. It leads to the development of advanced and high-performance materials. AI algorithms helps in the design and optimization of benzoxazine prepregs by predicting material properties, analyzing molecular structures and recommending modifications to enhance performance.
It contributes in the creation of tailored materials with improved characteristics. AI helps in analyzing market trends, consumer behavior and economic indicators to provide accurate forecasts and predictions for the market demand of benzoxazine prepregs. It helps manufacturers to implement their production strategies and meet demands more effectively.
Russia-Ukraine conflict disrupted geopolitical stability and led to economic uncertainties. It affected investment decisions and the overall business environment, which indirectly impacts the demand for benzoxazine prepregs. Furthermore, the conflict also caused disruptions in the global supply chain, including raw material sourcing and transportation.
Benzoxazine prepregs rely on a steady supply of fibers and resins, which are affected by disruptions in the regions involved in the conflict. Any interruptions in the supply chain leads to price fluctuations and potential shortages, impacting the availability and cost of composite fiber prepregs. Europe also witnessed major increase in energy prices, which is likely to increase costs of benzoxazine prepreg production.
The global benzoxazine prepreg market report would provide approximately 54 tables, 44 figures and 183 pages.
LIST NOT EXHAUSTIVE.