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市场调查报告书
商品编码
1471088
预浸料市场:按树脂类型、纤维类型、製造流程、应用分类 - 2024-2030 年全球预测Prepreg Market by Resin Type (Thermoplastic Prepregs, Thermoset Prepregs), Fiber Type (Aramid Fiber, Carbon Fiber, Glass Fiber), Manufacturing Process, Application - Global Forecast 2024-2030 |
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预计2023年预浸料市场规模为107亿美元,预计2024年将达到117.2亿美元,2030年将达到211.9亿美元,复合年增长率为10.24%。
预浸料是预浸渍复合纤维的术语,其中已经存在热固性或热塑性树脂。这些材料用于重量和机械性能很重要的高性能应用。预浸料材料因其增强的强度重量比和耐腐蚀性而常用于航太、汽车、体育用品和风力发电产业。预浸料广泛应用于航太工业,製造机身面板、机翼、尾翼和其他关键零件。有几个因素正在推动预浸料市场的成长,包括技术进步、对轻量材料的需求不断增加、可再生能源的成长以及对研发的持续投资。然而,预浸料的生产成本相对较高,限制了其在最终用途的应用。此外,预浸料需要特定的储存条件并且保质期有限,从而导致潜在的浪费和成本增加。此外,对高强度、轻质复合材料的持续需求为预浸料市场带来了巨大的商机,特别是在基础设施和可再生能源投资不断增长的新兴市场。
主要市场统计 | |
---|---|
基准年[2023] | 107亿美元 |
预测年份 [2024] | 117.2亿美元 |
预测年份 [2030] | 211.9亿美元 |
复合年增长率(%) | 10.24% |
树脂类型 由于加工时间短且可回收利用,热塑性预浸料的偏好正在增加
热塑性预浸料是一种由玻璃、碳或芳香聚酰胺等纤维增强的热塑性树脂基体製成的复合材料。这种类型的预浸料以其卓越的韧性、快速的加工时间以及重熔和重塑的能力而闻名。热固性预浸料是纤维增强热固性树脂,例如环氧树脂、酚或聚酯。与热塑性塑胶相比,这些树脂一旦固化就无法再熔化。热固性树脂具有优异的热稳定性、机械性质和耐化学性。热固性树脂通常被选用于高性能航太零件和长期耐用性很重要的产业等应用。
纤维类型:酰胺纤维由于其韧性和热稳定性而越来越多地使用。
酰胺纤维以其强度和耐热性而闻名,即使在高温下也经常在需要高结构完整性的情况下使用。航太、军事和汽车等行业青睐酰胺纤维用于需要坚固耐用的轻质材料的应用,例如防弹衣、车辆装甲和耐热部件的生产。碳纤维因其高刚性、高拉伸强度、重量轻和高耐化学性而受到重视。碳纤维在航太和汽车领域特别受欢迎,并且由于其显着的重量减轻和刚度而在体育用品製造和风力发电领域也受到追捧。玻璃纤维被广泛使用,因为它们比酰胺纤维和碳纤维更坚固、弹性、不导电且更具成本效益。这种类型的纤维主要用于建筑和电子行业,分别有助于混凝土加固、隔热材料和印刷电路基板的生产。
製造製程:溶剂浸渍对于复杂形状的优势
热熔製程是一种预浸材料的製造途径,其中树脂被熔化并直接涂布增强纤维。该技术因其不需要溶剂且不太环保而能够生产高性能和稳定品质的材料而受到重视。在溶剂浸渍製程中,将树脂溶解在溶剂中,然后涂布到纤维上。饱和后,预浸料通过烘箱蒸发溶剂,留下树脂转注的纤维。此製程允许用低粘度树脂浸渍并保持纤维排列。
应用预浸料在风力发电基础设施中的重要性日益增加
航太和国防工业依赖预浸料作为先进的复合结构材料,因为它具有高强度重量比、抗疲劳性以及适应复杂形状的能力。预浸料对于製造需要精确工程性能的结构部件至关重要,例如机翼、机身部分和内部部件。在汽车行业,预浸料的使用正在增加,这主要是由于对轻质和节能车辆的需求。豪华跑车和电动车 (EV) 製造商正在转向使用预浸材料来减轻车辆整体重量、提高性能并改善车辆的能耗状况。温度控管和结构完整性是此应用的关键需求。预浸料用于电子产业,主要用于印刷电路基板(PCB) 製造,作为绝缘层和结构支撑。选择电子级预浸料是因为它们能够承受 PCB组装的严酷考验,例如焊接和热循环。在风力发电领域,预浸料复合材料用于製造风力发电机叶片。这些复合材料有助于提高风力发电机的效率和耐用性。预浸材料的选择是基于其承受恶劣使用条件并提供长期稳定性和可靠性的能力。
区域洞察
美洲预浸料市场正在稳步扩张,这主要是由于预浸料在航太和国防领域的采用所推动的。民航机和军用飞机製造对高性能材料的需求是该市场成长的重要因素。此外,可再生能源(特别是风力发电)的进步正在推动该地区碳纤维增强预浸料的发展。在 EMEA(欧洲、中东和非洲)地区,由于汽车和风力发电产业需求的增加,市场正在成长。欧洲国家越来越多地采用预浸料,这主要是由于政府对风力发电计划的大力支持以及减少汽车排放气体的努力。预计亚太地区将创下全球预浸料市场最高成长率。这种快速成长得益于中国、日本和韩国等国家的快速工业化和製造业扩张。对航太、汽车和电子产品的投资不断增加,以及对轻质和高强度材料不断增长的需求,正在推动该地区预浸料市场的成长。
FPNV定位矩阵
FPNV定位矩阵对于评估预浸料市场至关重要。我们检视与业务策略和产品满意度相关的关键指标,以对供应商进行全面评估。这种深入的分析使用户能够根据自己的要求做出明智的决策。根据评估,供应商被分为四个成功程度不同的像限:前沿(F)、探路者(P)、利基(N)和重要(V)。
市场占有率分析
市场占有率分析是一种综合工具,可以对预浸料市场供应商的现状进行深入而深入的研究。全面比较和分析供应商在整体收益、基本客群和其他关键指标方面的贡献,以便更好地了解公司的绩效及其在争夺市场占有率时面临的挑战。此外,该分析还提供了对该行业竞争特征的宝贵见解,包括在研究基准年观察到的累积、分散主导地位和合併特征等因素。详细程度的提高使供应商能够做出更明智的决策并制定有效的策略,从而在市场上获得竞争优势。
1. 市场渗透率:提供有关主要企业所服务的市场的全面资讯。
2. 市场开拓:我们深入研究利润丰厚的新兴市场,并分析其在成熟细分市场的渗透率。
3. 市场多元化:提供有关新产品发布、开拓地区、最新发展和投资的详细资讯。
4.竞争力评估及资讯:对主要企业的市场占有率、策略、产品、认证、监管状况、专利状况、製造能力等进行全面评估。
5. 产品开发与创新:提供对未来技术、研发活动和突破性产品开发的见解。
1. 预浸料市场规模及预测是多少?
2.预浸料市场预测期间需要考虑投资的产品、细分市场、应用和领域有哪些?
3.预浸料市场的技术趋势和法规结构是什么?
4.预浸料市场主要厂商的市场占有率为何?
5.进入预浸料市场的合适型态和策略手段是什么?
[197 Pages Report] The Prepreg Market size was estimated at USD 10.70 billion in 2023 and expected to reach USD 11.72 billion in 2024, at a CAGR 10.24% to reach USD 21.19 billion by 2030.
Prepreg is a term for pre-impregnated composite fibers where a thermoset or thermoplastic resin is already present. These materials are used in high-performance applications with critical weight and mechanical properties. Prepreg materials are commonly used in aerospace, automotive, sports equipment, and wind energy industries due to their enhanced strength-to-weight ratios and corrosion resistance. Prepregs are widely used in the aerospace industry to produce fuselage panels, wings, tail assemblies, and other critical components. Several factors, including technological advancements, increasing demand for lightweight materials, growth in renewable energy, and consistent investment in research and development, drive the growth of the prepreg market. However, the production cost of prepregs is relatively high, limiting the use of high-end applications. Prepregs require specific storage conditions and have limited shelf life, leading to potential wastage and increased costs. Moreover, continuous demand for high-strength, lightweight composite materials presents substantial opportunities in the prepreg market, particularly in emerging markets with growing infrastructure and renewable energy investments.
KEY MARKET STATISTICS | |
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Base Year [2023] | USD 10.70 billion |
Estimated Year [2024] | USD 11.72 billion |
Forecast Year [2030] | USD 21.19 billion |
CAGR (%) | 10.24% |
Resin Type: Higher preferences for thermoplastic prepregs for quick processing times and the potential for recycling
Thermoplastic prepregs are composite materials that consist of a thermoplastic resin matrix reinforced with fibers such as glass, carbon, or aramid. This type of prepreg is known for its exceptional toughness, faster processing times, and the ability to be re-melted and re-shaped. Thermoset prepregs are composed of a thermoset resin, including epoxy, phenolic, or polyester, reinforced with fiber. In contrast to thermoplastics, once these resins are cured, they cannot be re-melted. Thermoset prepregs are favored for their high thermal stability, mechanical performance, and chemical resistance. They are often the resin of choice in applications such as high-performance aerospace components and in industries where long-term durability is crucial.
Fiber Type: Rising adoption of aramid fibers for their toughness and thermal stability
Aramid fibers are known for their strength and resistance to heat and are often used where high structural integrity is necessary at elevated temperatures. Industries such as aerospace, military, and automotive favor aramid fibers for applications that demand lightweight materials combined with strength and durability, such as in the production of body armor, vehicle armor, and heat-resistant components. Carbon fiber is recognized for its high stiffness, high tensile strength, low weight, and high chemical resistance. Particularly favored in the aerospace and automotive sectors, carbon fiber is sought after in sports equipment manufacturing and wind energy owing to its significant weight savings and rigidity. Glass fibers are widely used due to their robustness, flexibility, non-conductive nature, and cost-effectiveness compared to aramid and carbon fibers. This type of fiber is primarily utilized in the construction and electronics industries, where they contribute to the reinforcement of concrete, insulation, and the production of printed circuit boards, respectively.
Manufacturing Process: Advantages of solvent dip process for complex forms and shapes
The hot-melt process represents a manufacturing pathway for prepreg materials that involves melting resin and applying it directly onto the reinforcing fiber. This technique is valued for producing high-performing and consistent quality materials with reduced environmental concerns since it doesn't require solvents. The solvent dip process involves dissolving the resin in a solvent before application to the fiber. After saturation, the prepreg is run through an oven to evaporate the solvent, leaving behind the resin-impregnated fiber. This process allows for the impregnation of low-viscosity resins and maintains the fiber's alignment.
Application: Growing significance of prepreg in wind energy infrastructure
The aerospace and defense industry heavily relies on prepreg materials for their advanced composite structures owing to the material's high strength-to-weight ratio, fatigue resistance, and ability to conform to complex shapes. Prepregs are essential in the manufacturing of structural components such as wings, fuselage sections, and internal components that demand precise engineering properties. In the automotive industry, the use of prepregs is a growing trend, mainly attributed to the demand for lightweight and fuel-efficient vehicles. High-end sports cars and electric vehicle (EV) manufacturers increasingly deploy prepreg materials to reduce overall vehicle weight, enhance performance, and improve the vehicle's energy consumption profile. Thermal management and structural integrity are the key needs that dictate preference in this application. Prepregs are utilized in the electronics industry, predominantly in printed circuit board (PCB) manufacturing, where they function as an insulating layer and structural support. Electronics grade prepregs are selected for their ability to withstand the rigorous processes of PCB assembly, such as soldering and thermal cycling. The wind energy sector is a major consumer of prepreg composites for the manufacturing of wind turbine blades, which require exceptional mechanical properties and resistance to environmental factors. These composites contribute to the enhanced efficiency and durability of wind turbines. Prepreg materials are chosen based on their ability to endure harsh operating conditions and provide long-term stability and reliability.
Regional Insights
The prepreg market in the Americas has shown a robust expansion, largely driven by the adoption of prepreg by the aerospace and defense sectors. The demand for high-performance materials in the manufacturing of commercial and military aircraft is a critical factor in the growth of this market. Additionally, advances in renewables, particularly wind energy, have propelled the development of carbon fiber-reinforced prepregs in the region. In the EMEA region, the market is experiencing growth owing to the rising demand from the automotive and wind energy sectors. The European countries are contributing majorly with strong governmental support for wind energy projects and initiatives to reduce vehicular emissions, thus increasing the adoption of prepregs. The Asia-Pacific is anticipated to witness the highest growth rate in the prepreg market globally. This surge is attributed to the rapid industrialization and expansion of manufacturing sectors in countries such as China, Japan, and South Korea. Increasing investments in aerospace, automotive, and electronics, coupled with the growing need for lightweight and high-strength materials, are driving forces behind the prepreg market growth in this region.
FPNV Positioning Matrix
The FPNV Positioning Matrix is pivotal in evaluating the Prepreg Market. It offers a comprehensive assessment of vendors, examining key metrics related to Business Strategy and Product Satisfaction. This in-depth analysis empowers users to make well-informed decisions aligned with their requirements. Based on the evaluation, the vendors are then categorized into four distinct quadrants representing varying levels of success: Forefront (F), Pathfinder (P), Niche (N), or Vital (V).
Market Share Analysis
The Market Share Analysis is a comprehensive tool that provides an insightful and in-depth examination of the current state of vendors in the Prepreg Market. By meticulously comparing and analyzing vendor contributions in terms of overall revenue, customer base, and other key metrics, we can offer companies a greater understanding of their performance and the challenges they face when competing for market share. Additionally, this analysis provides valuable insights into the competitive nature of the sector, including factors such as accumulation, fragmentation dominance, and amalgamation traits observed over the base year period studied. With this expanded level of detail, vendors can make more informed decisions and devise effective strategies to gain a competitive edge in the market.
Key Company Profiles
The report delves into recent significant developments in the Prepreg Market, highlighting leading vendors and their innovative profiles. These include ACP Composites, Inc., Arvind Composite, Axiom Materials, Inc. by Kordsa Teknik Tekstil A.S., Barrday, Inc., Celanese Corporation, Composite Resources Inc. by Re:Build Manufacturing, LLC, DuPont de Nemours, Inc., GMS Composites Pty. Ltd., Gurit Holding AG, Hexcel Corporation, Isola Group B.V., Isovolta AG, K. Sakai & Co., Ltd., Krempel GmbH, Lingol Corporation, Mitsubishi Chemical Corporation, Norplex-Micarta, Park Aerospace Corp., Rock West Composites, Inc., SGL Carbon SE, SHD Holdings Limited, Solvay S.A., Sunrez Corporation, TCR Composites Inc, Teijin Limited, and Toray Industries, Inc..
Market Segmentation & Coverage
1. Market Penetration: It presents comprehensive information on the market provided by key players.
2. Market Development: It delves deep into lucrative emerging markets and analyzes the penetration across mature market segments.
3. Market Diversification: It provides detailed information on new product launches, untapped geographic regions, recent developments, and investments.
4. Competitive Assessment & Intelligence: It conducts an exhaustive assessment of market shares, strategies, products, certifications, regulatory approvals, patent landscape, and manufacturing capabilities of the leading players.
5. Product Development & Innovation: It offers intelligent insights on future technologies, R&D activities, and breakthrough product developments.
1. What is the market size and forecast of the Prepreg Market?
2. Which products, segments, applications, and areas should one consider investing in over the forecast period in the Prepreg Market?
3. What are the technology trends and regulatory frameworks in the Prepreg Market?
4. What is the market share of the leading vendors in the Prepreg Market?
5. Which modes and strategic moves are suitable for entering the Prepreg Market?