市场调查报告书
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机械状态监测市场:按组件、监测类型、部署、功能、产业 - 2024-2030 年全球预测Machine Condition Monitoring Market by Component (Hardware, Software), Monitoring Type (Continuous Monitoring, Periodic Monitoring), Deployment, Function, Industry - Global Forecast 2024-2030 |
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机械状态监测市场规模预估2023年为31.4亿美元,2024年达33.5亿美元,预计2030年将达到50.8亿美元,复合年增长率为7.11%。
机器状态监测是一组用于监测机器运作状态和效能的技术。您可以快速识别潜在问题并在问题变得严重之前采取纠正措施。机器状态监测透过目视检查、声波发射监测、振动分析、油液分析、热成像和其他技术来了解机器的健康状况。它对于精益製造设施至关重要,因为它可以减少停机时间,提高生产效率,并有助于成本预测、备件供应、维护需求、时间表和更准确的生产预测。因此,该系统提供了即时机器状况资料,製造商需要根据机器状况做出主动选择。保持机器运作的需求不断增长、向预测性维护的重大转变以及智慧工厂的不断部署正在推动机器监控设备市场的成长。然而,额外的成本要求、互通性问题资料资料阻碍市场开拓。然而,采用先进技术的智慧机械监控系统的实施可能会克服这些挑战并在预测期内维持市场成长。
主要市场统计 | |
---|---|
基准年[2023] | 31.4亿美元 |
预测年份 [2024] | 33.5亿美元 |
预测年份 [2030] | 50.8亿美元 |
复合年增长率(%) | 7.11% |
增加使用组件软体或资料收集和处理
机器状态监测硬体包括各种旨在检测机器物理性能变化的设备。关键部件包括感测器、振动监测设备、红外线摄影机、光谱仪和超音波检测器。机器状态监测软体充当系统的分析大脑。它用于获取、处理和解释资料,以从硬体收集的资料中提供可操作的见解。软体系统范围从独立应用程式到与工业物联网 (IoT) 整合的综合平台。
监控类型:持续监控以最大限度地减少停机时间和维护成本的趋势日益明显。
持续监控即时收集和分析机器状况资料。这使您能够立即检测故障并快速启动纠正措施,从而最大限度地减少停机时间和维护成本。连续监控对于关键设备来说是理想的选择,因为意外故障可能会导致严重的运作中断和安全风险。它使用感测器、振动分析、声学、温度测量和其他诊断技术,并将它们整合到机器和系统中,以提供持续的操作可视性。定期监控包括定期测试和分析设备。此方法比连续监测成本更低,适用于不需要持续监测的非关键机械。日常监控包括可携式资料撷取器、手持式检查设备以及维修人员的定期目视检查。
部署:云端基础的机器状态监控系统部署往往是首选,因为它们可以轻鬆扩展和缩小。
云端基础的机器状态监控系统部署透过网际网路提供监控服务,资料储存、处理和分析在供应商的伺服器上进行。监控资源需求波动的组织通常会选择云端解决方案,因为它们可以轻鬆扩展和缩减。云端服务通常以订阅方式运行,无需对基础设施进行大量前期投资。本地配置指在客户硬体或伺服器上安装和运行的机器状态监控解决方案,通常在公司的IT基础设施基础设施内。由于监管或隐私问题而需要完全控制资料的企业可能更喜欢本地解决方案。
工业:对工业加工的需求不断增加,以维持品质和安全标准
在汽车工程中,机器状态监控对于确保生产线和机械的可靠性和效率至关重要。自动化生产线需要连续运作和最少的维护中断。工业加工涵盖从食品和饮料和饮料到化学加工的各个子部门,严重依赖机器状态监测来维持品质和安全标准。由于偏远地区工作环境恶劣,且设备停机导致高成本,因此金属采矿中的机器状态监测至关重要。由于设备故障的高成本以及与洩漏和溢出相关的高环境风险,石油和天然气行业从机器状态监测中受益匪浅。风力发电依靠状态监测来最大限度地延长风力发电机的运作并优化难以到达地点的维护计划。
区域洞察
由于大型竞争对手和政府对智慧工厂实施的大力支持,欧洲、中东和非洲机器状态监控解决方案市场在过去几年中稳步成长。据欧盟称,到2025年,80%到100%的製造业将使用物联网应用,让机器、感测器和其他设备透过网路相互连接和通讯。此外,领先的欧洲公司在研发方面投入巨资,为不同产业开发量身订製的解决方案。因此,随着越来越多的提供者进入该领域以及现有供应商寻求透过专业产品来使自己脱颖而出,预计竞争将继续加剧。同时,机器状态监测解决方案的引入也在美洲取得进展。这可能是未来发展的一个重要领域,因为公司在专注于成本效益的同时仍然提供强大的功能。在亚太地区,随着基础设施投资和数位转型努力的增加,机器状态监控在所有产业的采用正在稳步增加。随着越来越多的公司考虑使用预测性维护技术,预计该市场将继续扩大。
FPNV定位矩阵
FPNV 定位矩阵对于评估机械状态监测市场至关重要。我们检视与业务策略和产品满意度相关的关键指标,以对供应商进行全面评估。这种深入的分析使用户能够根据自己的要求做出明智的决策。根据评估,供应商被分为四个成功程度不同的像限:前沿(F)、探路者(P)、利基(N)和重要(V)。
市场占有率分析
市场占有率分析是一种综合工具,可以对机械状态监测市场供应商的现状进行深入而深入的研究。全面比较和分析供应商在整体收益、基本客群和其他关键指标方面的贡献,以便更好地了解公司的绩效及其在争夺市场占有率时面临的挑战。此外,该分析还提供了对该行业竞争特征的宝贵见解,包括在研究基准年观察到的累积、分散主导地位和合併特征等因素。这种详细程度的提高使供应商能够做出更明智的决策并制定有效的策略,从而在市场上获得竞争优势。
1. 市场渗透率:提供有关主要企业所服务的市场的全面资讯。
2. 市场开拓:我们深入研究利润丰厚的新兴市场,并分析其在成熟细分市场的渗透率。
3. 市场多元化:提供有关新产品发布、开拓地区、最新发展和投资的详细资讯。
4. 竞争评估和情报:对主要企业的市场占有率、策略、产品、认证、监管状况、专利状况和製造能力进行全面评估。
5. 产品开发与创新:提供对未来技术、研发活动和突破性产品开发的见解。
1. 机器状态监测市场的市场规模和预测是多少?
2.在机械状态监测市场的预测期间内,有哪些产品、细分市场、应用和领域需要考虑投资?
3. 机械状态监测市场的技术趋势和法规结构是什么?
4.机械状态监测市场主要厂商的市场占有率是多少?
5. 进入机器状态监测市场的适当型态和策略手段是什么?
[198 Pages Report] The Machine Condition Monitoring Market size was estimated at USD 3.14 billion in 2023 and expected to reach USD 3.35 billion in 2024, at a CAGR 7.11% to reach USD 5.08 billion by 2030.
Machine condition monitoring is a set of techniques used to monitor machinery's operational status and performance. It helps identify potential issues promptly, allowing corrective measures to be taken before the problems become too severe. Machine condition monitoring works through visual inspections, acoustic emissions monitoring, vibration analysis, oil analysis, thermography, and other methods that provide insight into the machine's health. It becomes essential to lean manufacturing facilities as it reduces downtime, boosts production efficiency, and helps with cost prediction, spare parts supplies, maintenance needs, timing, and more accurate production predictions. Consequently, this system gives manufacturers the real-time machine condition data they require to make proactive choices depending on the state of their machinery. The rising need to maintain the operational health of equipment, the significant shift toward predictive maintenance, and the growing deployment of smart factories are driving the growth of the machine monitoring equipment market. However, requirements of additional expenses, interoperability issues, and concerns regarding unreliable or faulty data may hinder market development. However, introducing smart machine monitoring systems with advanced technology may overcome these challenges and sustain the market growth in the forecast period.
KEY MARKET STATISTICS | |
---|---|
Base Year [2023] | USD 3.14 billion |
Estimated Year [2024] | USD 3.35 billion |
Forecast Year [2030] | USD 5.08 billion |
CAGR (%) | 7.11% |
Component: Expanding usage of softwares or data acquisition and processing
Machine condition monitoring hardware encompasses a range of equipment designed to detect changes in the physical performance of machinery. Key components include sensors, vibration monitoring devices, infrared cameras, spectrometers, and ultrasound detectors. Machine condition monitoring software serves as the analytical brain of the system. It is used for data acquisition, processing, and interpretation, providing actionable insights derived from the data collected by the hardware. Software systems range from standalone applications to comprehensive platforms integrating with the Industrial Internet of Things (IoT).
Monitoring Type: Increasing inclination towards continuous monitoring to minimizing downtime and maintenance costs
Continuous monitoring involves real-time data collection and analysis of machinery conditions. This ensures immediate detection of faults and allows for the prompt initiation of corrective actions, thereby minimizing downtime and maintenance costs. Continuous monitoring is ideal for critical equipment where unexpected failures can result in significant operational disruptions or safety risks. It involves the use of sensors, vibration analysis, acoustics, temperature measurements, and other diagnostic techniques that are integrated into machinery or systems to provide ongoing operational insights. Periodic monitoring involves the scheduled inspection and analysis of equipment at regular intervals. This method is less costly than continuous monitoring and is adequate for non-critical machinery that does not require constant surveillance. Periodic monitoring can include portable data collectors, handheld inspection devices, and routine visual checks performed by maintenance personnel.
Deployment: Growing preference for cloud-based deployment of machine condition monitoring systems due to their ability to easily scale up or down
The cloud-based deployment of machine condition monitoring systems involves delivering monitoring services over the internet, with data storage, processing, and analysis taking place on providers' servers. Organizations that experience fluctuating demand for monitoring resources often opt for cloud solutions due to their ability to easily scale up or down. Cloud services typically operate on a subscription basis, eliminating the need for substantial upfront investments in infrastructure. On-premises deployment refers to machine condition monitoring solutions installed and run on the customer's hardware and servers, often within the company's IT infrastructure. Companies that require complete control over their data for regulatory or privacy reasons may prefer on-premises solutions.
Industry: Increasing demand for industrial processing to maintain quality and safety standards
In automotive engineering, machine condition monitoring is essential for ensuring the reliability and efficiency of production lines and machinery. Automated production lines necessitate continuous uptime and minimal maintenance interruptions. Industrial processing, which encompasses a range of sub-sectors from food and beverage to chemical processing, relies heavily on machine condition monitoring to maintain quality and safety standards. Machine condition monitoring in metal mining is crucial due to the remote and harsh working environments and the high cost of equipment downtime. The oil & gas industry benefits tremendously from machine condition monitoring due to the high cost of equipment failure and environmental risks associated with leaks or spills. Wind energy relies on condition monitoring to maximize the uptime of wind turbines and optimize the maintenance schedules in often inaccessible locations.
Regional Insights
The market for machine condition monitoring solutions in EMEA has grown steadily over the past few years due to significant competitors and ensuring government support for smart factory adoption. According to the European Union, 80% to 100% of manufacturing could use the Internet of Things applications, allowing machines, sensors, and other equipment to mutually connect and communicate through the Internet by 2025. Furthermore, major European players have been investing heavily in R&D efforts to develop solutions tailored to different industry verticals. As a result, competition is expected to remain fierce as more providers enter the field and existing vendors seek to differentiate themselves with specialized offerings. On the other hand, the Americas region has also observed positive growth regarding machine condition monitoring solutions uptake. Companies are emphasizing cost-effectiveness while still offering robust functionality; this could be a key area of development for the sector in the future. In the APAC region, Machine Condition Monitoring has observed a steady increase in adoption across all industries due to increasing investments in infrastructure and digital transformation initiatives. The market is expected to continue to expand over the coming years as more companies look to leverage predictive maintenance technologies.
FPNV Positioning Matrix
The FPNV Positioning Matrix is pivotal in evaluating the Machine Condition Monitoring Market. It offers a comprehensive assessment of vendors, examining key metrics related to Business Strategy and Product Satisfaction. This in-depth analysis empowers users to make well-informed decisions aligned with their requirements. Based on the evaluation, the vendors are then categorized into four distinct quadrants representing varying levels of success: Forefront (F), Pathfinder (P), Niche (N), or Vital (V).
Market Share Analysis
The Market Share Analysis is a comprehensive tool that provides an insightful and in-depth examination of the current state of vendors in the Machine Condition Monitoring Market. By meticulously comparing and analyzing vendor contributions in terms of overall revenue, customer base, and other key metrics, we can offer companies a greater understanding of their performance and the challenges they face when competing for market share. Additionally, this analysis provides valuable insights into the competitive nature of the sector, including factors such as accumulation, fragmentation dominance, and amalgamation traits observed over the base year period studied. With this expanded level of detail, vendors can make more informed decisions and devise effective strategies to gain a competitive edge in the market.
Key Company Profiles
The report delves into recent significant developments in the Machine Condition Monitoring Market, highlighting leading vendors and their innovative profiles. These include ABB Ltd., Advanced Technology Services, Inc., ALS Limited, Amphenol Corporation, Analog Devices Inc., Baker Hughes Company, Balluff Pty Ltd., Canstar Instruments Inc., Crystal Instruments Corporation, Dewesoft d.o.o., Eaton Corporation PLC, Emerson Electric Co., Fluke Corporation, General Electric Company, Honeywell International Inc., ifm efector pty ltd., Infineon Technologies AG, International Business Machines Corporation, MachineMetrics, Inc., Mitsubishi Electric Corporation, MoviTHERM, National Instruments Corporation, NSK Ltd., Omron Corporation, Parker Hannifin Corporation, Rockwell Automation Inc., SAP SE, Schaeffler Technologies AG & CoKG, Schneider Electric SE, Siemens AG, SKF AB, Teledyne FLIR LLC, Viking Analytics, and Yokogawa Electric Corporation.
Market Segmentation & Coverage
1. Market Penetration: It presents comprehensive information on the market provided by key players.
2. Market Development: It delves deep into lucrative emerging markets and analyzes the penetration across mature market segments.
3. Market Diversification: It provides detailed information on new product launches, untapped geographic regions, recent developments, and investments.
4. Competitive Assessment & Intelligence: It conducts an exhaustive assessment of market shares, strategies, products, certifications, regulatory approvals, patent landscape, and manufacturing capabilities of the leading players.
5. Product Development & Innovation: It offers intelligent insights on future technologies, R&D activities, and breakthrough product developments.
1. What is the market size and forecast of the Machine Condition Monitoring Market?
2. Which products, segments, applications, and areas should one consider investing in over the forecast period in the Machine Condition Monitoring Market?
3. What are the technology trends and regulatory frameworks in the Machine Condition Monitoring Market?
4. What is the market share of the leading vendors in the Machine Condition Monitoring Market?
5. Which modes and strategic moves are suitable for entering the Machine Condition Monitoring Market?