机器状态监测市场规模、份额、成长分析，按监测方法、按产品、按部署、按监测流程、按地区 - 产业预测，2024-2031 年

2022年，全球机械状态监测市场规模为21亿美元，从2023年的26亿美元成长到2031年的93.8亿美元，复合年增长率预计为8.32%。

机器状态监控追踪机器状态以预测机器磨损和潜在故障。自动状态监测技术在智慧工厂中的快速采用以及全球製造商对这些系统优势的认识不断增强，正在推动机械状态监测市场的成长。

目录

介绍

• 研究目的
• 定义
• 市场范围

调查方法

• 资讯采购
• 二手资料来源和主要资料来源
• 市场规模预测
• 市场假设与限制

执行摘要

• 市场概况展望
• 供需趋势分析
• 按细分市场的机会分析

市场动态及展望

• 市场动态
  • 促进因素
  • 机会
  • 抑制因素
  • 任务
• 波特的分析

主要市场考察

• 技术分析
• 价值链分析
• 市场生态系统
• 专利分析
• 价格分析
• 客户和购买标准分析
• 案例研究分析
  • 一家轧延安装了线上状态监测系统，以防止灾难性的轴承故障。
  • 艾默生电气在其 Barking 发电厂安装了振动发送器，以减少工厂停机时间。
  • SIG 采用 APM（资产绩效管理）策略解决方案来减少非计画性停机。
• 监管环境
• 创新矩阵
• 主要投资分析
• 关键成功因素
• 竞争程度

机械状态监测市场：依产品分类

• 市场概况
• 硬体
  • 振动感测器
  • 加速计
  • 接近探头
  • 转速表
  • 红外线感测器
  • 热红外线感测器
  • 量子红外线感测器
  • 光谱仪
  • 红外线光谱仪
  • 紫外光谱仪
  • 原子光谱仪
  • 质谱仪
  • 超音波检测器
  • 声压计
  • 听诊器
  • 超音波检测器
  • 频谱分析仪
  • 扫频分析频谱
  • 即时频谱分析仪
  • 腐蚀探头
  • 其他的
• 软体
  • 资料整合
  • 诊断报告
  • 订单追踪分析
  • 参数计算
• 服务
  • 安装
  • 训练
  • 维护

机械状态监测市场：设备采购

• 市场概况
• 原始设备製造商
• 最终用户

机械状态监测市场：按类型

• 市场概况
• 可携式的
• 在线的

机械状态监控市场：依部署模式

• 市场概况
• 本地
• 云

机器状态监测市场：依应用分类

• 市场概况
• 泵浦
• 冷却器
• 马达
• 轴承
• 其他的

机械状态监测市场：依监测方法分类

• 市场概况
• 振动分析
• 热成像
• 油液分析
• 腐蚀监测
• 超音波辐射
• 马达电流分析

机械状态监测市场：依行业分类

• 市场概况
• 石油和天然气
• 发电
• 金属/矿业
• 化学品
• 车
• 航太
• 食品/饮料
• 海洋
• 其他的

机械状态监测市场：按地区分類的规模

• 市场概况
• 北美洲
  • 美国
  • 加拿大
• 欧洲
  • 德国
  • 西班牙
  • 法国
  • 英国
  • 义大利
  • 其他欧洲国家
• 亚太地区
  • 中国
  • 印度
  • 日本
  • 韩国
  • 其他亚太地区
• 拉丁美洲
  • 巴西
  • 其他拉丁美洲
• 中东和非洲 (MEA)
  • 海湾合作委员会国家
  • 南非
  • 其他中东/非洲

竞争格局

• 前5名企业对比
• 主要企业市场定位（2023年）
• 主要市场参与者所采取的策略
• 近期市集活动
• 主要企业市场占有率（2023年）

主要企业简介

• Emerson Electric Co.
• Honeywell International Inc.
• SKF
• General Electric
• Parker Hannifin Corp
• Rockwell Automation
• Schaeffler AG
• Siemens
• 3D Signals
• Banner Engineering Corp.
• Crystal Instruments
• Analog Devices, Inc.
• Fluke Corporation
• IFM Electronic GmbH
• Machine Saver
• Petasense Inc.
• Samotics
• Teledyne Technologies Incorporated
• SPM Instrument AB
• UptimeWorks

Global Machine Condition Monitoring Market size was valued at USD 2.1 billion in 2022 and is poised to grow from USD 2.6 billion in 2023 to USD 9.38 billion by 2031, growing at a CAGR of 8.32% during the forecast period (2024-2031).

Machine condition monitoring involves tracking a machine's state to forecast mechanical wear and potential failures. The rapid adoption of automated condition monitoring technologies in smart factories, combined with increasing awareness among global manufacturers about the advantages of these systems, are key drivers of growth in the machine condition monitoring market.

Top-down and bottom-up approaches were used to estimate and validate the size of the Global Machine Condition Monitoring market and to estimate the size of various other dependent submarkets. The research methodology used to estimate the market size includes the following details: The key players in the market were identified through secondary research, and their market shares in the respective regions were determined through primary and secondary research. This entire procedure includes the study of the annual and financial reports of the top market players and extensive interviews for key insights from industry leaders such as CEOs, VPs, directors, and marketing executives. All percentage shares split, and breakdowns were determined using secondary sources and verified through Primary sources. All possible parameters that affect the markets covered in this research study have been accounted for, viewed in extensive detail, verified through primary research, and analyzed to get the final quantitative and qualitative data.

Global Machine Condition Monitoring Market Segmental Analysis

Global Machine Condition Monitoring Market is segmented by Offering, Equipment Procurement, Type, Deployment Mode, Application, Monitoring Technique, Industry and Region. Based on Offering, the market is segmented into Hardware (Vibration Sensors (Accelerometers, Proximity probes, Tachometers), Infrared Sensors (Thermal infrared sensors, Quantum infrared sensors), Spectrometers (Infrared spectrometers, Ultraviolet spectrometers, Atomic spectrometers, Mass spectrometers), Ultrasound Detectors (Sound pressure meters, Stethoscopes, Ultrasound leak detectors), Spectrum Analyzers (Swept spectrum analyzers, Real-time spectrum analyzers), Corrosion Probes, Others), Software (Data Integration, Diagnostic Reporting, Order Tracking Analysis, Parameter Calculation) Services (Installation, Training, Maintenance). Based on Equipment Procurement, the market is segmented into Original Equipment Manufacturers, End Users. Based on Type, the market is segmented into Portable, Online. Based on Deployment Mode, the market is segmented into On-premises, Cloud. Based on Application, the market is segmented into Pumps, Chillers, Motors, Bearings, Others. Based on Monitoring Technique, the market is segmented into Vibration Analysis, Thermography, Oil Analysis, Corrosion Monitoring, Ultrasound Emission, Motor Current Analysis. Based on Industry, the market is segmented into Oil & Gas, Power Generation, Metals & Mining, Chemicals, Automotive, Aerospace, Food & Beverages, Marine, Others. Based on region, the market is segmented into North America, Europe, Asia Pacific, Latin America and Middle East & Africa.

Drivers of the Global Machine Condition Monitoring Market

Operational equipment is prone to a variety of errors and faults, making it essential to monitor both minor and major changes by measuring parameters like vibration, temperature, voltage, current, pressure, and flow. This necessity has driven industries to implement rigorous measures to safeguard their machinery. The primary benefit of condition monitoring is its ability to detect faults early, enabling timely corrective actions that can prevent or minimize repair expenses, enhance machinery safety, and, consequently, improve overall human safety.

Restraints in the Global Machine Condition Monitoring Market

Condition monitoring demands skilled personnel to manage advanced equipment and software. Expertise is essential for optimizing systems, performing software updates, managing networking, and handling data transmissions. Consequently, current employees need training to effectively use new systems, potentially creating a skills gap. The shortage of trained professionals can lead to reluctance among industrial plant operators to adopt new technologies, contributing to challenges in implementing machine condition monitoring systems and advancing industrialization in emerging countries.

Market Trends of the Global Machine Condition Monitoring Market

In recent decades, the automotive industry has experienced significant transformation. Initially, vehicles relied on basic mechanical systems and minimal electrical components for essentials like headlights and spark plugs. With technological advancements, cars have been equipped with a range of modern features, including radios, alarms, and wipers. Today, condition monitoring plays a crucial role in various applications within the industry. It is extensively used for monitoring air-handling units and pumps, as well as testing motor and transmission components for durability. Additionally, condition monitoring is applied in wind tunnels, reliability testing of electrical systems, and car test benches, which simulate different road conditions.

Table of Contents

Introduction

• Objectives of the Study
• Definitions
• Market Scope

Research Methodology

• Information Procurement
• Secondary & Primary Data Sources
• Market Size Estimation
• Market Assumptions & Limitations

Executive Summary

• Market Overview Outlook
• Supply Demand Trend Analysis
• Segmental Opportunity Analysis

Market Dynamics & Outlook

• Market Dynamics
  • Drivers
  • Opportunities
  • Restraints
  • Challenges
• Porters Analysis
  • Competitive rivalry
  • Threat of Substitute Products
  • Bargaining Power of Buyers
  • Threat of New Entrants
  • Bargaining Power of Suppliers

Key Market Insights

• Technology Analysis
• Value Chain Analysis
• Ecosystem of the Market
• Patent Analysis
• Pricing Analysis
• Customer & Buying Criteria Analysis
• Case Study Analysis
  • A steel rolling mill deployed an online condition monitoring system to prevent catastrophic bearing failure.
  • Emerson Electric installed a vibration transmitter at Barking Power Station to reduce plant downtime.
  • SIG employed an APM (Asset Performance Management) strategy solution to reduce unplanned downtime.
• Regulatory Landscape
• Innovation Matrix
• Top Investment Analysis
• Key Success Factor
• Degree of Competition

Machine Condition Monitoring Market by Offering

• Market Overview
• Hardware
  • Vibration Sensors
  • Accelerometers
  • Proximity probes
  • Tachometers
  • Infrared Sensors
  • Thermal infrared sensors
  • Quantum infrared sensors
  • Spectrometers
  • Infrared spectrometers
  • Ultraviolet spectrometers
  • Atomic spectrometers
  • Mass spectrometers
  • Ultrasound Detectors
  • Sound pressure meters
  • Stethoscopes
  • Ultrasound leak detectors
  • Spectrum Analyzers
  • Swept spectrum analyzers
  • Real-time spectrum analyzers
  • Corrosion Probes
  • Others
• Software
  • Data Integration
  • Diagnostic Reporting
  • Order Tracking Analysis
  • Parameter Calculation
• Services
  • Installation
  • Training
  • Maintenance

Machine Condition Monitoring Market by Equipment Procurement

• Market Overview
• Original Equipment Manufacturers
• End Users

Machine Condition Monitoring Market by Type

• Market Overview
• Portable
• Online

Machine Condition Monitoring Market by Deployment Mode

• Market Overview
• On-premises
• Cloud

Machine Condition Monitoring Market by Application

• Market Overview
• Pumps
• Chillers
• Motors
• Bearings
• Others

Machine Condition Monitoring Market by Monitoring Technique

• Market Overview
• Vibration Analysis
• Thermography
• Oil Analysis
• Corrosion Monitoring
• Ultrasound Emission
• Motor Current Analysis

Machine Condition Monitoring Market by Industry

• Market Overview
• Oil & Gas
• Power Generation
• Metals & Mining
• Chemicals
• Automotive
• Aerospace
• Food & Beverages
• Marine
• Others

Machine Condition Monitoring Market Size by Region

• Market Overview
• North America
  • USA
  • Canada
• Europe
  • Germany
  • Spain
  • France
  • UK
  • Italy
  • Rest of Europe
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • Rest of Asia-Pacific
• Latin America
  • Brazil
  • Rest of Latin America
• Middle East & Africa (MEA)
  • GCC Countries
  • South Africa
  • Rest of MEA

Competitive Landscape

• Top 5 Player Comparison
• Market Positioning of Key Players, 2023
• Strategies Adopted by Key Market Players
• Recent Activities in the Market
• Key Companies Market Share (%), 2023

Key Company Profiles

• Emerson Electric Co.
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Honeywell International Inc.
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• SKF
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• General Electric
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Parker Hannifin Corp
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Rockwell Automation
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Schaeffler AG
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Siemens
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• 3D Signals
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Banner Engineering Corp.
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Crystal Instruments
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Analog Devices, Inc.
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Fluke Corporation
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• IFM Electronic GmbH
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Machine Saver
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Petasense Inc.
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Samotics
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Teledyne Technologies Incorporated
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• SPM Instrument AB
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• UptimeWorks
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments