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市场调查报告书
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1444535

机器状态监测 - 市场占有率分析、产业趋势与统计、成长预测（2024 - 2029）

Machine Condition Monitoring - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2024 - 2029)
出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3个工作天内

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简介目录

机器状态监测市场规模预计到 2024 年为 12.5 亿美元，预计到 2029 年将达到 19.7 亿美元，在预测期内（2024-2029 年）CAGR为 9.65%。

机器状态监测 - 市场

工业 4.0 的日益普及、减少人类参与预测性维护的需求不断增加，以及人们对安装机器状态监测解决方案的好处的认识不断提高，预计将在预测期内推动机器状态监测市场的发展。

主要亮点

  • 工业 4.0 依靠自动化和电脑学习（包括即时资讯处理）来实现工业工厂运作的现代化。这扩展了电脑化生产技术，以提高营运效率，包括数位分析、自动化和商业物联网。此外，在工业 4.0 中实施预测管理为众多产业提供了广阔的前景。分析设备资料以识别和规划维护并减少停机是机器状态管理流程的一部分。这些进展使得能够分析设备功能并预测故障情况。因此，机器状态追踪知识的不断增加预计将开闢新的业务前景。
  • 市场主要参与者的产品开发预计将有助于市场成长。例如，2022 年 11 月，Doble Engineering Company 透过诊断测试和服务（包括软体）为电力部门提供设备健康检查，推出了适用于中压和高压电缆系统的新解决方案 Calisto 电缆状态监测。创新的 Calisto 电缆可提供安全可靠的电缆运行，减少故障机会，降低营运和解决方案的整体成本，并提供有关电缆健康状况的近即时资讯。
  • 后 COVID-19 对具有最少人力管理的完全自主系统的要求正在推动市场的发展，该市场随着全球经济的逐步復苏和远端操作需求的增长而不断扩大。此外，由于对即时机器监控的需求增加，工业 4.0 的日益普及可能会产生有吸引力的市场发展前景。
  • 但需要短期投资，且状态监控设备成本较高。此外，状态监测感测器可能无法根据环境而生存，机器的维护週期也不可预测——这些因素对市场成长提出了挑战。

机器状态监测市场趋势

汽车运输将显着成长

  • 在全球范围内，汽车产业是製造业的重要组成部分之一。随着技术的快速进步，汽车变得越来越复杂。这种增加的复杂性可能导致生产错误，这反过来又增加了对连续机器状态监控解决方案的需求。
  • 汽车产业的市场参与者被迫简化和升级其製造流程。生产线上放置的各种马达需要定期监控。马达电压模式分析方法有助于减少机器故障并延长机器使用寿命。汽车行业製造的车辆数量正在快速增长，这反过来又有望促进市场成长。例如，特斯拉公司2022年第三季的汽车产量为365,900辆。特斯拉的生产水准较上季成长超过 41.5%，2022 年第三季的年增率达到近 53.9%。汽车组装工厂车间的技术必须得到充分的维护，以提供增强的製造週期和产量。
  • 空气处理系统和帮浦是汽车产业状态监测最常见的用途。其他采用状态监测的关键领域包括马达和传动部件耐久性测试、风洞、可靠性测试的电气故障、汽车测试台（人工道路）等。
  • 汽车产业对状态监测的需求不断增长，导致主要参与者加强产品开发。例如，2022年4月，欧姆龙推出了创新加热设备K7TM状态监测，主要应用于汽车和快速消费品领域。

欧洲在预测期内将大幅成长

  • 由于汽车和航空航天等强大的最终用途行业的存在，预计欧洲的机器状态监测市场将在未来五年内大幅增长。此外，该地区重要製造商的存在，包括 ABB、SKF AB 和 Meggitt PLC 等，将进一步促进市场成长。
  • 由于便携式监测过程在远端製造工厂中使用具有挑战性，因此对线上状态监测的需求有所增加。此外，技术进步以及对即时警报和指标的需求增加了许多最终使用领域线上状态监测流程的采用。这导致主要参与者不断增加产品开发。例如，2021 年 6 月，ABB 推出了专为输送系统预测维护而设计的新型数位状态监测服务。预计此类发展将推动预测期内机器状态监测市场的成长。
  • 该国拥有43家汽车组装和生产厂，拥有欧洲汽车产能的1/3以上。该国生产的汽车中有超过 3/4 销往国际市场。因此，汽车製造业的高速发展将推动汽车产业对状态监测解决方案的需求，从而在预测期内推动机器状态监测市场的发展。例如，2022 年 4 月，根据 ACEA 的数据，2021 年欧盟生产了约 990 万辆乘用车。
  • 发展智慧製造始于自动化机器监控。智慧工厂中的设备透过支援物联网的基于网路的监视器连接，允许即时机器提取资料。连结的机器系统提供有关设备性能的有用信息，提高当前输出，并将估计输出与实际输出比率进行比较。据 ETNO 称，到 2027 年，汽车行业将有 2.23 亿个活跃的物联网 (IoT) 链接，整个欧洲将有 1,900 万家企业。因此，整个汽车产业智慧製造部署的增加预计将在预测期内推动区域市场的扩张。

机器状态监测产业概述

机器状态监测市场竞争适度，参与者多。该市场的一些参与者包括罗克韦尔自动化公司、Meggitt PLC、GE Bently Nevada、艾默生电气公司和 SKF 集团等。这些参与者正在采取多种策略，例如产品发布、合作伙伴关係和合资企业等，以增加客户群并扩大产品组合。

  • 2022 年 11 月 - 研华和 Actility 宣布推出一款新颖的基于人工智慧的组合解决方案，以协助机器操作团队实施机器预测和状态监控。它使用户能够同时检查多个设备的状态。
  • 2022 年 9 月 - ABB 与荷兰高成长规模化企业、ESA 技术知名供应商 Samotics 建立了长期策略合作，以提供更好的状态监控服务。该方法将利用每家公司的优势，提供有关设备健康状况和电源效率的更多见解。

额外的好处：

  • Excel 格式的市场估算 (ME) 表
  • 3 个月的分析师支持

目录

第 1 章：简介

  • 研究假设和市场定义
  • 研究范围

第 2 章：研究方法与方法

第 3 章：执行摘要

第 4 章：市场洞察

  • 市场概况
  • 产业价值链分析
  • 产业吸引力波特五力分析
    • 新进入者的威胁
    • 买家的议价能力
    • 供应商的议价能力
    • 替代产品的威胁
    • 竞争激烈程度
  • COVID-19 对市场的影响

第 5 章：市场动态

  • 市场驱动因素
    • 透过预测性维护提高设备性能和生产率
    • 预测性维护要求不断提高
    • 工业 4.0 和跨製造和加工行业的新兴工业应用
  • 市场挑战
    • 与改造相关的成本影响
    • 全球宏观经济与地缘政治因素

第 6 章：市场细分

  • 机器状态监测
    • 类型
      • 硬体
      • 振动状态监测设备
      • 热成像设备
      • 润滑油分析
      • 超音波发射监测
      • 其他类型
      • 软体
      • 服务
      • 远端监控服务
      • 仪器仪表维护服务
      • 机械诊断服务
  • 振动监测设备
    • 最终用户产业
      • 油和气
      • 发电
      • 工艺与製造
      • 航太和国防
      • 汽车和交通
      • 其他最终用户产业（海洋、采矿、金属等）
    • 地理
      • 北美洲
      • 美国
      • 加拿大
      • 欧洲
      • 德国
      • 英国
      • 法国
      • 欧洲其他地区
      • 亚太地区
      • 中国
      • 日本
      • 印度
      • 亚太地区其他地区
      • 世界其他地区
    • 供应商市占率分析
  • 热成像设备
    • 最终用户垂直领域
      • 油和气
      • 发电
      • 工艺与製造
      • 航太和国防
      • 汽车和交通
      • 其他最终用户垂直产业（海洋、采矿、金属等）
    • 地理
      • 北美洲
      • 美国
      • 加拿大
      • 欧洲
      • 德国
      • 英国
      • 法国
      • 欧洲其他地区（东欧和其他西欧国家）
      • 亚太地区
      • 中国
      • 日本
      • 印度
      • 亚太地区其他地区
      • 世界其他地区（拉丁美洲、中东和非洲）
    • 供应商市占率分析
  • 润滑油分析设备
    • 最终用户垂直领域
      • 油和气
      • 发电
      • 工艺与製造
      • 航太和国防
      • 汽车和交通
      • 其他最终用户垂直产业（海洋、采矿、金属等）
    • 地理
      • 北美洲
      • 美国
      • 加拿大
      • 欧洲
      • 德国
      • 英国
      • 法国
      • 欧洲其他地区
      • 亚太地区
      • 中国
      • 日本
      • 印度
      • 亚太地区其他地区
      • 世界其他地区（拉丁美洲、中东和非洲）
    • 供应商市占率分析

第 7 章：竞争格局

  • 公司简介
    • Meggitt Sensing Systems (Meggitt PLC)
    • Rockwell Automation Inc.
    • GE Bently Nevada
    • Emerson Electric Co.
    • SKF AB
    • Bruel & Kjaer Vibro
    • FLIR Systems Inc.
    • Fluke Corporation
    • Nippon Avionics Co., Ltd.
    • Thermo Fisher Scientific Inc.
    • Perkin Elmer Inc.
    • AMETEK Spectro Scientific
    • Parker Kittiwake (PARKER HANNIFIN CORP.)
    • Gastops Ltd

第 8 章：投资分析

第 9 章：市场的未来

简介目录
Product Code: 47838

The Machine Condition Monitoring Market size is estimated at USD 1.25 billion in 2024, and is expected to reach USD 1.97 billion by 2029, growing at a CAGR of 9.65% during the forecast period (2024-2029).

Machine Condition Monitoring - Market

Increasing adoption of industry 4.0, increasing demand for reducing human involvement in predictive maintenance, and rising awareness regarding the benefits of installing machine condition monitoring solutions are expected to drive the machine condition monitoring market over the forecast period.

Key Highlights

  • Industry 4.0 relies on automation and computer learning, including real-time information processing, to modernize industrial plant operations. This has expanded computerized production technology to enhance operating efficiencies, including digital analytics, automation, and commercial IoT. Furthermore, implementing predictive management in Industry 4.0 provides substantial prospects for numerous industries. Analyzing equipment data to identify and plan maintenance and decrease outage is part of the machine condition management process. Such progress enables the analysis of equipment functioning and the prediction of breakdown scenarios. As a result, rising knowledge of machine status tracking is projected to open up new business prospects.
  • Product developments by key players operating in the market are expected to contribute to market growth. For instance, in November 2022, Doble Engineering Company, which provides equipment health inspections for the electric sector via diagnostic tests and services, including software, introduced a new solution, Calisto cable condition monitoring, for moderate and higher voltage cable systems. The innovative Calisto cable provides safe and reliable cable operation, cutting the chance of failure, decreasing the overall cost of operations and solutions, and providing near-real-time information on cable health.
  • Post COVID-19 requirement for fully autonomous systems with minimum human administration is propelling the market, which is expanding in line with the gradual recovery of the economies worldwide and the growth in demand for distant operations. Furthermore, the growing adoption of Industry 4.0 due to the increased need for real-time machine monitoring is likely to generate attractive market development prospects.
  • However, short-term investment is required, and the equipment for condition monitoring is costly. Moreover, the condition monitoring sensors may not survive depending on the environment, and the machine exhibits unpredictable maintenance periods-such a factor challenges market growth.

Machine Condition Monitoring Market Trends

Automotive Transportation to Witness Significant Growth

  • Globally, the automotive sector is one of the significant segments of the manufacturing industry. With rapid advances in technology, automobiles are becoming more complex. This increased complexity is leading to possible production errors, which in turn is increasing the need for continuous machine condition monitoring solutions.
  • The automobile industry's market players are driven to streamline and upgrade their manufacturing processes. The various motors placed on the production lines need periodic monitoring. The motor voltage pattern analysis approach helps to reduce machine breakdowns and boost machine lifespan. The number of units manufactured in the vehicle industry is rapidly growing, which in turn is expected to contribute to market growth. For instance, Tesla Inc.'s 3rd quarter 2022 car manufacturing output was 365,900 units. Tesla's production level climbed by more than 41.5% quarter on quarter and reached nearly 53.9 % yearly in the third period of 2022. The technology on the car assembly facility's plant floor must be adequately serviced to provide an enhanced manufacturing cycle and output.
  • Air-handling systems and pumps are the most common uses of condition monitoring in the automobile sector. Other critical areas wherein condition monitoring is employed include motor and transmission part endurance testing, wind tunnels, electrical breakdowns for reliability testing, automotive test benches (artificial roadways), and others.
  • Increasing demand for condition monitoring in the automotive sector has led to increasing product development by key players. For instance, in April 2022, OMRON launched the innovative K7TM condition monitoring for heating equipment, which is utilized mainly in the automotive and FMCG sectors.

Europe to Grow Considerably Over The Forecast Period

  • The machine condition monitoring market in Europe is anticipated to grow significantly over the next five years due to the presence of strong end-use industries such as automobile and aerospace. Furthermore, the presence of significant manufacturers across the region, including ABB, SKF AB, and Meggitt PLC, among others, will further contribute to market growth.
  • Since portable monitoring processes are challenging to utilize in remote manufacturing plants, the need for online condition monitoring has increased. Furthermore, technological advancements and the need for real-time alerts and metrics have increased the adoption of online condition monitoring processes across numerous end-use sectors. This has led to increasing product developments by key players. For instance, in June 2021, ABB introduced a novel digital condition monitoring service designed specifically for conveyor system predictive maintenance. Such developments are expected to boost the Machine Condition Monitoring Market growth over the forecast period.
  • The country homes 43 automobile assemblies and production plants, with more than 1/3rd of Europe's automobile production capacity. More than 3/4th of the cars produced in this country are destined for international markets. Thus, high automobile manufacturing will propel the need for condition-monitoring solutions in the automotive sector, boosting the market for machine condition monitoring over the forecast period. For instance, in April 2022, according to ACEA, around 9.9 million passenger vehicles were made in the European Union in 2021.
  • Developing smart manufacturing begins with automated machine monitoring. Equipment in an intelligent factory is linked via IoT-enabled, web-based monitors that allow for real-time machine extracting data. The linked machine system provides useful information about equipment performance, improves current output, and compares estimated to real output ratios. According to ETNO, by 2027, there will be 223 million active Internet of Things (IoT) links in the automotive sector and 19 million businesses throughout Europe. Thus, increasing smart manufacturing deployment across the automobile industry is expected to boost regional market expansion over the forecast period.

Machine Condition Monitoring Industry Overview

The Machine Condition Monitoring Market is moderately competitive, with several players. Some of the players operating in the market include Rockwell Automation, Inc., Meggitt PLC, GE Bently Nevada, Emerson Electric Co., and SKF Group, among others. These players are adopting several strategies, such as product launches, partnerships, and joint ventures, among others, to increase their customer base and expand their product portfolios.

  • November 2022 - Advantech and Actility have announced a novel combined AI-based solution to assist machine operation teams in implementing machine prognostics and condition monitoring. It enables users to check the status of several devices at the same time.
  • September 2022 - ABB and Samotics, a high-growth scaleup business in the Netherlands and a prominent vendor of ESA technology have formed a long-term strategic cooperation to deliver better condition monitoring services. The method will use each company's strengths to provide more insights into equipment health and power efficiency.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH APPROACH AND METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

  • 4.1 Market Overview
  • 4.2 Industry Value Chain Analysis
  • 4.3 Industry Attractiveness Porters Five Forces Analysis
    • 4.3.1 Threat of New Entrants
    • 4.3.2 Bargaining Power of Buyers
    • 4.3.3 Bargaining Power of Suppliers
    • 4.3.4 Threat of Substitute Products
    • 4.3.5 Intensity of Competitive Rivalry
  • 4.4 Impact of COVID-19 on the Market

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Increasing Equipment Performance and Productivity through Predictive Maintenance
    • 5.1.2 Rising Predictive Maintenance Requirements
    • 5.1.3 Industry 4.0 and Emerging Industrial Applications across Manufacturing and Process Industries
  • 5.2 Market Challenges
    • 5.2.1 Cost Implications in Line with Retrofits
    • 5.2.2 Global Macroeconomic and Geopolitical Factors

6 MARKET SEGMENTATION

  • 6.1 MACHINE CONDITION MONITORING
    • 6.1.1 Type
      • 6.1.1.1 Hardware
      • 6.1.1.1.1 Vibration Condition Monitoring Equipment
      • 6.1.1.1.2 Thermography Equipment
      • 6.1.1.1.3 Lubricating Oil Analysis
      • 6.1.1.1.4 Ultrasound Emission Monitoring
      • 6.1.1.1.5 Other Types
      • 6.1.1.2 Software
      • 6.1.1.3 Services
      • 6.1.1.3.1 Remote Monitoring Services
      • 6.1.1.3.2 Instrumentation Maintenance Services
      • 6.1.1.3.3 Machinery Diagnostics Services
  • 6.2 VIBRATION MONITORING EQUIPMENT
    • 6.2.1 End User Industry
      • 6.2.1.1 Oil and Gas
      • 6.2.1.2 Power Generation
      • 6.2.1.3 Process and Manufacturing
      • 6.2.1.4 Aerospace and Defense
      • 6.2.1.5 Automotive and Transportation
      • 6.2.1.6 Other End-user Industries (Marine, Mining, Metal, etc.)
    • 6.2.2 Geography
      • 6.2.2.1 North America
      • 6.2.2.1.1 United States
      • 6.2.2.1.2 Canada
      • 6.2.2.2 Europe
      • 6.2.2.2.1 Germany
      • 6.2.2.2.2 United Kingdom
      • 6.2.2.2.3 France
      • 6.2.2.2.4 Rest of Europe
      • 6.2.2.3 Asia Pacific
      • 6.2.2.3.1 China
      • 6.2.2.3.2 Japan
      • 6.2.2.3.3 India
      • 6.2.2.3.4 Rest of Asia Pacific
      • 6.2.2.4 Rest of the World
    • 6.2.3 Vendor Market Share Analysis
  • 6.3 THERMOGRAPHY EQUIPMENT
    • 6.3.1 End User Vertical
      • 6.3.1.1 Oil and Gas
      • 6.3.1.2 Power Generation
      • 6.3.1.3 Process and Manufacturing
      • 6.3.1.4 Aerospace and Defense
      • 6.3.1.5 Automotive and Transportation
      • 6.3.1.6 Other End-user Verticals (Marine, Mining, Metal, etc.)
    • 6.3.2 Geography
      • 6.3.2.1 North America
      • 6.3.2.1.1 United States
      • 6.3.2.1.2 Canada
      • 6.3.2.2 Europe
      • 6.3.2.2.1 Germany
      • 6.3.2.2.2 United Kingdom
      • 6.3.2.2.3 France
      • 6.3.2.2.4 Rest of Europe (Eastern Europe and Other Western European Countries)
      • 6.3.2.3 Asia Pacific
      • 6.3.2.3.1 China
      • 6.3.2.3.2 Japan
      • 6.3.2.3.3 India
      • 6.3.2.3.4 Rest of Asia Pacific
      • 6.3.2.4 Rest of the World (Latin America and Middle East and Africa)
    • 6.3.3 Vendor Market Share Analysis
  • 6.4 LUBRICATING OIL ANALYSIS EQUIPMENT
    • 6.4.1 End User Vertical
      • 6.4.1.1 Oil and Gas
      • 6.4.1.2 Power Generation
      • 6.4.1.3 Process and Manufacturing
      • 6.4.1.4 Aerospace and Defense
      • 6.4.1.5 Automotive and Transportation
      • 6.4.1.6 Other End-user Verticals (Marine, Mining, Metal, etc.)
    • 6.4.2 Geography
      • 6.4.2.1 North America
      • 6.4.2.1.1 United States
      • 6.4.2.1.2 Canada
      • 6.4.2.2 Europe
      • 6.4.2.2.1 Germany
      • 6.4.2.2.2 United Kingdom
      • 6.4.2.2.3 France
      • 6.4.2.2.4 Rest of Europe
      • 6.4.2.3 Asia Pacific
      • 6.4.2.3.1 China
      • 6.4.2.3.2 Japan
      • 6.4.2.3.3 India
      • 6.4.2.3.4 Rest of Asia Pacific
      • 6.4.2.4 Rest of the World (Latin America and Middle East and Africa)
    • 6.4.3 Vendor Market Share Analysis

7 COMPETITIVE LANDSCAPE

  • 7.1 Company Profiles*
    • 7.1.1 Meggitt Sensing Systems (Meggitt PLC)
    • 7.1.2 Rockwell Automation Inc.
    • 7.1.3 GE Bently Nevada
    • 7.1.4 Emerson Electric Co.
    • 7.1.5 SKF AB
    • 7.1.6 Bruel & Kjaer Vibro
    • 7.1.7 FLIR Systems Inc.
    • 7.1.8 Fluke Corporation
    • 7.1.9 Nippon Avionics Co., Ltd.
    • 7.1.10 Thermo Fisher Scientific Inc.
    • 7.1.11 Perkin Elmer Inc.
    • 7.1.12 AMETEK Spectro Scientific
    • 7.1.13 Parker Kittiwake (PARKER HANNIFIN CORP.)
    • 7.1.14 Gastops Ltd

8 INVESTMENT ANALYSIS

9 FUTURE OF THE MARKET