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市场调查报告书
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1685895

安全仪器系统-市场占有率分析、产业趋势与统计、成长预测(2025-2030)

Safety Instrumented System - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)

出版日期: | 出版商: Mordor Intelligence | 英文 137 Pages | 商品交期: 2-3个工作天内

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简介目录

安全仪器系统市场规模预计在 2025 年为 49.2 亿美元,预计到 2030 年将达到 68.8 亿美元,预测期内(2025-2030 年)的复合年增长率为 6.93%。

安全仪表系统-市场-IMG1

安全法规和标准的激增,加上个人和组织层面对工业安全管理和能力需求的认识不断提高,导致製造设备迅速采用安全开关来预防事故。

主要亮点

  • 2023 年 8 月,印度中央邦一家食品厂的五名工人因吸入储槽中疑似有毒气体而死亡。事故原因是工厂疏忽了安全措施。印度古吉拉突邦一家化工厂的 18 名工人因吸入储罐洩漏的有毒气体而入院治疗。这种令人担忧的发展凸显了该国各个终端用户产业采用可靠压力保护系统的必要性。
  • 化学和石化、发电、製药、食品和饮料、石油和天然气以及其他最终用户的工业流程受到各个管理机构的严格监管,以防止突然发生故障和灾难。法规环境正在收紧,以鼓励部署 SIS 作为预防措施。安全法规和标准的广泛采用以及个人和组织层面对工业安全管理和能力需求的认识不断提高,导致製造设备迅速采用安全开关来防止任何事故的发生。
  • 石油和天然气行业采用 SIS 是由旨在限制灾难性洩漏和避免环境污染的严格法律和立法推动的。
  • 例如,美国《石油污染法》以及《石油洩漏预防和准备条例》旨在防止此类事件发生。一些合规计划,例如行政命令 13892 第 7 节设想的现场民事检查程序规则,将确保进行合理的行政检查,以检查设施是否遵守环境法。各行业法规环境的不断加强促进了市场的成长。
  • 自以色列-哈马斯危机爆发以来,油价已上涨约6%,预计将继续上涨。世界各地的经济学家正在製定策略来应对持续战争带来的通膨影响。分析师正密切关注中东危机的发展轨迹,并将其与该地区过去的衝突进行比较,以评估其潜在的经济影响。
  • 世界银行表示,以色列和巴勒斯坦武装分子之间的衝突升级可能导致数十年来首次发生重大能源衝击。这一发展发生在俄罗斯与乌克兰最近爆发战争以及中东持续危机之后,引发了人们对 20 世纪 70 年代石油价格危机重演的担忧。因此,预计此次危机将对安全仪器系统 (SIS) 产业产生重大影响,因为石油和天然气产业是 SIS 的最大终端用户。
  • 战争也可能导致食品和能源价格上涨,加剧经济影响并对全球大宗商品市场造成双重衝击。因此,石油和天然气价格上涨可能会产生连锁反应,增加航运和化肥产业的成本。这可能会导致农产品价格上涨,进一步影响安全仪器系统(SIS)的发展。

安全仪器系统市场趋势

化工和石化行业预计将占据主要市场占有率

  • 安全仪器系统包含感测器、逻辑控制器和最终控制元件,以便在指定条件被违反时确保製程的安全。安全仪器系统相对于传统系统的优势日益增强,刺激了市场需求。化学和石化行业被认为是一个不断发展的行业,存在着老化的安全问题以及扩大和升级基础设施的必要性。
  • 例如,根据 Brand Finance 的数据,到 2023 年,全球工产业品牌价值将达到约 620 亿美元。这意味着自 2015 年以来,全球工业品牌价值增加了 360 多亿美元。传统的安全系统透过电气控制系统部署,并且是硬接线的,这为影响人员、财产和环境的事故敞开了大门。
  • 预计这将推动石化行业对安全仪表系统的需求,该系统具有多种优势,例如延长现场寿命、减少计划外停机时间、降低年度维护成本、消除意外仪器成本以及符合现行法规和标准。因此,安全仪器系统相对于传统安全系统日益增强的优势有望推动该产业的发展。
  • 化学工业的环境十分危险,气体、油和灰尘会在机械内部和周围形成爆炸性环境。此外,与监管、地缘政治风险、自然资源使用的法律限制、股东积极性和公众监督力度加强有关的行业问题也带来了进一步的挑战。因此,火灾和气体监测与侦测、SCADA 以及 HIPPS 的安装等安全设备至关重要。
  • 此外,许多公司还提供商务用控制器,以处理石化工厂复杂的设备维护。例如,智慧安全公司 HIMA 提供执行经典紧急关闭业务和处理复杂设备功能的控制器。 SafeEthernet通讯协定可确保控制器之间的安全通讯达到安全完整性等级 3 (SIL 3)。此外,安全停车期间的快速反应时间和安全关键生产过程中的高操作安全性(SIL 3)有助于提高乙炔厂的运转率和生产力。

亚太地区预计将实现高成长

  • 在许多工业製程和自动化系统中,安全仪器系统在提供一层保护功能方面发挥着至关重要的作用。 「安全系统工程」一词是指在工厂的整个生命週期内识别危险、指定安全要求以及维护和操作系统的规范而係统的方法。石化和能源产业的崛起对于安全仪器系统产业的发展至关重要。
  • 此外,随着製程工业逐渐采用更高的安全标准,可能需要能够管理蒸气涡轮、压缩机、变速驱动器等变化的控制系统,以在满足敏捷需求的同时保持盈利。
  • 随着工业国家工业成长放缓,对阀门和致动器的需求也放缓。政府对新兴产业的支持力道不断加大,政治条件将有利于产业扩张。因此,外国公司正在寻求投资该行业。此外,该地区还在努力并计划建立水和污水处理厂。
  • 例如,柬埔寨政府与日本国际协力机构已同意在当哥地区兴建污水处理厂。这个耗资 2500 万美元的计划旨在改善该地区的排水基础设施,使废水直接流入工厂而不是河流。预计此类计划将推动亚太地区安全仪器系统市场的发展。
  • 食品和饮料行业有道德和法律责任保护其员工。重型机械、危险化学物质和光滑的表面是人们最关心的问题,而吸入灰尘、听力损失和重复性劳损则是较为轻微的威胁。全球最大的饮料公司可口可乐注意到东南亚对无糖和低糖饮料的需求激增。自从新冠疫情爆发以来,这一点变得更加明显。
  • 由于工业活动的快速成长、成本压力和生产率的上升以及中国和印度等新兴经济体的政府政策的优惠,亚太地区预计将呈现最快的成长率。製造商正在透过开发针对特定应用的新产品来满足基于应用的不断变化的需求。
  • 此外,安全仪器系统的激增正在创造更复杂的系统。此外,石油和天然气、化学和电力行业对这些系统的使用正在增加,因为它们有助于监控使用时间、锅炉管理的各个方面、烟囱温度、锅炉和燃料效率——所有这些都是该行业中重要的因素。
  • 此外,中国共产党在2020年全国人民代表大会上宣布,将投资约1.4兆美元用于数位基础设施公共支出计划,并加倍推进「中国倡议2025」和「中国标准2035」计划。中国的新基础设施计画为全球企业提供了令人兴奋的机会。因此,预计新能源汽车、石油天然气、5G设备、物流、能源电力等各领域对SIS设备的采用将会增加,进而推动该地区的市场成长。

安全仪器系统产业概况

安全仪器系统市场较为固体,主要由西门子股份公司、ABB 有限公司和Schneider Electric股份有限公司等几家主要公司组成。这些占据了绝对市场份额的大公司正致力于扩大海外基本客群。这些公司正在利用策略合作措施来增加市场占有率和盈利。预计市场竞争、技术的快速进步以及消费者偏好的频繁变化将在预测期内威胁市场成长。

  • Honeywell10 月霍尼韦尔推出了一款锂离子 (Li-ion) 电池安全感测器,旨在在识别电动车 (EV) 中潜在的电池火灾方面发挥重要作用。为了补充这一点,Honeywell提供了一系列个人防护设备(PPE) 和气体检测解决方案,以提高电动车工厂工人的安全性。将Honeywell电池安全感测器整合到电动车和Scooter电池组中,可提前检测到热失控风险,及时向乘客发出警告,并协助製造商满足全球电池防火安全标准。
  • 2023 年 8 月,横河电机宣布计划发布其协作资讯伺服器(CI 伺服器)的升级版本,这是其 OpreX 控制和安全系统套件的关键组件。此次升级增强了警报管理,改善了维护资讯的访问,并扩大了对全球通讯标准的支援。该解决方案旨在汇总来自不同工厂设备和系统的大量资料,并促进整个企业生产活动的合理管理。这创造了一个能够进行远端监控、从任何位置控制操作和快速决策的环境。

其他福利:

  • Excel 格式的市场预测 (ME) 表
  • 3个月的分析师支持

目录

第一章 引言

  • 研究假设和市场定义
  • 研究范围

第二章调查方法

第三章执行摘要

第四章 市场洞察

  • 市场概览
    • 新进入者的威胁
    • 买家的议价能力
    • 供应商的议价能力
    • 替代品的威胁
    • 竞争对手之间的竞争
  • 宏观趋势如何影响市场

第五章市场动态

  • 市场驱动因素
    • 产业法规环境日益完善
    • 强大的SIS服务生态系统
  • 市场限制
    • 操作复杂,维护成本高

第六章市场区隔

  • 按应用
    • 紧急关闭系统(ESD)
    • 火灾和气体监控系统(F&GC)
    • 高完整性压力保护系统 (HIPPS)
    • 燃烧器管理系统(BMS)
    • 涡轮机械控制
    • 其他用途
  • 按最终用户
    • 化工和石化
    • 发电
    • 製药
    • 食品和饮料
    • 石油和天然气
    • 其他最终用户
  • 按地区
    • 北美洲
    • 欧洲
    • 亚洲
    • 澳洲和纽西兰
    • 拉丁美洲
    • 中东
    • 非洲

第七章竞争格局

  • 公司简介
    • Rockwell Automation Inc.
    • Emerson Electric Company
    • Honeywell International Inc.
    • Yokogawa Electric Corporation
    • ABB Ltd
    • Schneider Electric SE
    • Siemens AG
    • HIMA Paul Hildebrandt GmbH
    • SIS-TECH Solutions LP
    • Schlumberger Limited

第八章投资分析

第九章:市场的未来

简介目录
Product Code: 49067

The Safety Instrumented System Market size is estimated at USD 4.92 billion in 2025, and is expected to reach USD 6.88 billion by 2030, at a CAGR of 6.93% during the forecast period (2025-2030).

Safety Instrumented System - Market - IMG1

The widespread adoption of safety regulations and standards, coupled with increased awareness about the need for industrial safety management and competency at individual and organizational levels, has led to the rapid adoption of safety switches in manufacturing units to prevent accidents.

Key Highlights

  • In August 2023, five laborers died after inhaling a suspected poisonous gas that emanated from a tank at a food product factory in Madhya Pradesh. It was due to a lack of negligence in taking safety measures at the factory. Also, 18 workers were hospitalized after inhaling a toxic gas that leaked from a tank in a chemical factory in Gujarat, India. Such an alarming situation has emphasized the need for various end-user industries in the country to adopt high-integrity pressure protection systems.
  • The industrial processes across chemicals and petrochemicals, power generation, pharmaceuticals, food and beverage, oil and gas, and other end users are closely regulated by various governing bodies to prevent sudden breakdowns and mishaps. The regulatory environment has tightened to encourage the deployment of SIS as a precautionary measure. The widespread adoption of safety regulations and standards, coupled with increased awareness about the need for industrial safety management and competency at both individual and organizational levels, has led to the rapid adoption of safety switches in manufacturing units to prevent any accidents.
  • The deployment of the SIS in the oil and gas industry is driven by the strict laws and acts that are formulated to restrict catastrophic spillage and avoid environmental pollution.
  • For instance, the US Oil Pollution Act, alongside Oil Spills Prevention and Preparedness Regulations, is placed to prevent such accidents. Several compliance programs, such as the On-Site Civil Inspection Procedures Rule, as contemplated by section 7 of EO 13892, ensure that reasonable administrative inspections check whether the facilities comply with environmental laws. The growing regulatory environment in various industries contributes to market growth.
  • Since the onset of the Israeli-Hamas crisis, oil prices have surged by approximately 6%, with expectations of further increases. Global economists are formulating strategies to address the inflationary impact resulting from the ongoing war, which has already left a lasting mark on the global economy, causing continuous disruptions. Analysts are closely scrutinizing the trajectory of the Middle East crisis, drawing comparisons with past conflicts in the region to assess potential economic repercussions.
  • According to the World Bank, an escalation in the conflict between Israel and the Palestinian militant group could trigger a significant energy shock, marking the first such occurrence in decades. These consequences stem from the aftermath of Russia's recent war with Ukraine and the persisting Middle East crisis, raising concerns of a recurrence of the oil price crisis seen in the 1970s. Consequently, the crisis is anticipated to significantly impact the Safety Instrumented Systems (SIS) sector, given that the oil and gas industry ranks among the largest end-users of SIS.
  • The war is also poised to lead to higher food and energy prices, potentially intensifying economic consequences and causing a dual shock in global commodity markets. The resulting surge in oil and gas prices would have a cascading effect, elevating costs in the shipping and fertilizer sectors. This, in turn, could translate into increased prices for agricultural commodities, further influencing the growth of Safety Instrumented Systems (SIS).

Safety Instrumented System Market Trends

Chemical and Petrochemical Industry is Expected to Hold a Major Market Share

  • A safety instrumented system encompasses sensors, logic solvers, and final control elements to keep the process safe when predetermined conditions are violated. The growing benefits of safety instrumented systems over traditional ones fuel the market demand. The chemicals and petrochemicals industries are identified as continuously developing industries where the need to expand and upgrade aging safety problems and infrastructures is essential.
  • For instance, according to Brand Finance, in 2023, the world's chemical industry had a brand value of nearly USD 62 billion. This represents an increase of over USD 36 billion in 2015 when comparing the global chemical industry's brand value. Traditional safety systems are deployed through an electrical control system and are hardwired, leading to potential accidents affecting people, assets, and the environment.
  • This is expected to increase the demand for safety-instrumented systems in petrochemical industries that deliver several advantages, such as prolonged field life, reduction in unplanned downtime, reduction in annual maintenance cost, elimination of unexpected repair expenses, and adherence to current codes and standards. Thus, the increasing advantages of safety instrumented systems over traditional safety systems are expected to drive industry growth.
  • Chemical industries have hazardous environments due to gas, oil, or dust, creating an explosive atmosphere in and around the machines. Moreover, the industry issues related to regulation, geopolitical risk, legal limits on using natural resources, shareholder activism, and increasing public scrutiny have created additional challenges. Thus, safety equipment such as fire and gas monitoring and detection, SCADA, and HIPPS installation is paramount.
  • Further, many companies offer controllers for emergency and safety shutdown duties and handle complex equipment maintenance in the petrochemical plant. For instance, HIMA, an intelligent safety company, offers controllers that perform classic emergency shutdown duties and handle complex equipment functions. The SafeEthernet protocol ensures safe cross-communication between controllers at safety integrity level 3 (SIL 3). It also offers fast response times in a safety shutdown, and the high operational safety (SIL 3) within safety-critical production processes contributes to the acetylene plant's high availability and productivity.

Asia-Pacific is Expected to Witness High Growth Rate

  • In many industrial processes and automation systems, safety instrumented systems play an important role in delivering protective layer functions. The term "safety system engineering" refers to a disciplined and methodical approach to hazard identification, safety requirement specifications, and system maintenance and operation throughout the life of a plant. The rise of the petrochemical and energy sectors is critical to the growth of the safety instrumented system industry.
  • Furthermore, as the process sector advances toward embracing greater safety standards, control systems that can manage changes, such as steam turbines, compressors, and variable speed drives, may become necessary to maintain profitability while meeting agile needs.
  • Because of stagnating industrial growth in industrialized countries, demand for valves and actuators has slowed. The government's increasing support for new industries, as well as political conditions, make the country conducive to industrial expansion. As a result, foreign corporations are looking to invest in this industry. In addition, there are ongoing and planned initiatives for establishing water and wastewater treatment plants in the region.
  • For example, the Cambodian government and the Japanese International Cooperation Agency struck an agreement to construct a wastewater treatment plant in the Dangkor area. With a USD 25 million investment, the project aims to improve the drainage infrastructure in the district so that wastewater can flow directly to the plant rather than into the river. Such projects are expected to fuel the safety instrumentation systems market in Asia-Pacific.
  • The food and beverage sector has a moral and legal responsibility to protect its employees. Heavy machinery, hazardous chemicals, and slick surfaces are among the immediate concerns, while dust inhalation, hearing loss, and repetitive strain injuries are among the more gradual threats. Coca-Cola, the world's largest beverage company, has noticed a surge in demand for sugar-free and low-sugar beverages in Southeast Asia. After the COVID-19 pandemic, this became more prominent.
  • Due to rapidly increasing industrial activities, rising cost pressures and production rates, and favorable government policies in developing countries like China and India, Asia-Pacific is predicted to witness the fastest growth rate. Manufacturers have responded by developing new goods for specific uses in response to changing demands based on usage.
  • Furthermore, an increase in the number of safety instrumented systems has resulted in the creation of more complex systems. Furthermore, the use of these systems has increased in the oil and gas, chemicals, and power industries because they help monitor usage hours, different aspects of boiler management, stack temperature, boiler, and fuel efficiency, all of which are important in this business.
  • Moreover, at the 2020 National People's Congress, the CCP announced that in addition to doubling down on its Made in China 2025 and China Standards 2035 initiatives, it might spend approximately USD 1.4 trillion on a digital infrastructure public spending program. China's New Infrastructure initiative presents exciting opportunities for global companies. Owing to the same, the number of SIS equipment adopters in different sectors, such as new energy vehicles, oil and gas, 5G equipment, logistics, and energy and power, is expected to grow, boosting the growth of the market in the region.

Safety Instrumented System Industry Overview

The safety instrumented systems market is semi-consolidated with several significant players like Siemens AG, ABB Ltd, and Schneider Electric SE. With a prominent share in the market, these major players are focusing on expanding their customer base across foreign countries. These companies leverage strategic collaborative initiatives to increase their market share and profitability. Competition, rapid technological advancements, and frequent changes in consumer preferences are expected to threaten the market's growth during the forecast period.

  • October 2023: Honeywell launched lithium-ion (Li-ion) battery safety sensors designed to play a pivotal role in identifying potential battery fires in electric vehicles (EVs). Complementing this, Honeywell offers a range of personal protective equipment (PPE) and gas detection solutions to enhance worker safety in EV plants. The integration of Honeywell battery safety sensors into EV and scooter battery packs enables the early detection of thermal runaway risks, providing timely warnings to passengers and assisting manufacturers in meeting global battery fire safety standards.
  • August 2023: Yokogawa Electric Corporation unveiled plans to launch an upgraded version of the Collaborative Information Server (CI Server), a key component within the OpreX Control and Safety System suite. This upgrade boasts enhanced alarm management, improved accessibility to maintenance information, and extended support for global communication standards. The solution aims to aggregate substantial data from diverse plant equipment and systems, facilitating the streamlined management of production activities throughout the enterprise. It establishes an environment conducive to remote monitoring, control operations from any location, and prompt decision-making.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumption and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

  • 4.1 Market Overview
    • 4.1.1 Threat of New Entrants
    • 4.1.2 Bargaining Power of Buyers
    • 4.1.3 Bargaining Power of Suppliers
    • 4.1.4 Threat of Substitute Products
    • 4.1.5 Intensity of Competitive Rivalry
  • 4.2 Impact of Macro Trends on the Market

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Growing Regulatory Environment in the Industry
    • 5.1.2 Presence of Robust SIS Service Ecosystem
  • 5.2 Market Restraints
    • 5.2.1 Operational Complexity Coupled with High Maintenance Costs

6 Market SEGMENTATION

  • 6.1 By Application
    • 6.1.1 Emergency Shutdown Systems (ESD)
    • 6.1.2 Fire and Gas Monitoring and Control (F&GC)
    • 6.1.3 High Integrity Pressure Protection Systems (HIPPS)
    • 6.1.4 Burner Management Systems (BMS)
    • 6.1.5 Turbo Machinery Control
    • 6.1.6 Other Applications
  • 6.2 By End User
    • 6.2.1 Chemicals and Petrochemicals
    • 6.2.2 Power Generation
    • 6.2.3 Pharmaceutical
    • 6.2.4 Food and Beverage
    • 6.2.5 Oil and Gas
    • 6.2.6 Other End Users
  • 6.3 By Geography
    • 6.3.1 North America
    • 6.3.2 Europe
    • 6.3.3 Asia
    • 6.3.4 Australia and New Zealand
    • 6.3.5 Latin America
    • 6.3.6 Middle East
    • 6.3.7 Africa

7 COMPETITIVE LANDSCAPE

  • 7.1 Company Profiles
    • 7.1.1 Rockwell Automation Inc.
    • 7.1.2 Emerson Electric Company
    • 7.1.3 Honeywell International Inc.
    • 7.1.4 Yokogawa Electric Corporation
    • 7.1.5 ABB Ltd
    • 7.1.6 Schneider Electric SE
    • 7.1.7 Siemens AG
    • 7.1.8 HIMA Paul Hildebrandt GmbH
    • 7.1.9 SIS-TECH Solutions LP
    • 7.1.10 Schlumberger Limited

8 INVESTMENT ANALYSIS

9 FUTURE OF THE MARKET