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市场调查报告书
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1906932

北美过程自动化市场：市场占有率分析、产业趋势与统计、成长预测（2026-2031 年）

North America Process Automation - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2026 - 2031)
出版日期: | 出版商: Mordor Intelligence | 英文 161 Pages | 商品交期: 2-3个工作天内

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简介目录

预计北美製程自动化市场将从 2025 年的 406.4 亿美元成长到 2026 年的 417.7 亿美元，到 2031 年将达到 479.4 亿美元，2026 年至 2031 年的复合年增长率为 2.79%。

北美製程自动化市场-IMG1

稳健的成长主要得益于大规模的装机量、持续的效率提升措施以及日益严格的环境法规。石油和天然气业者仍然是领先的采用者，而製药公司则展现出最快的成长速度，因为连续生产技术正获得美国食品药物管理局(FDA) 的支持。有线通讯协定在控制室连线方面仍然占据主导地位，但随着 ISA100 和 WirelessHART 的日趋成熟，无线网路正呈现出最高的成长速度。随着製造商透过预测分析将营运数据货币化，同时将安全关键逻辑保留在本地，云端和边缘配置正在加速推进。

北美过程自动化市场趋势与洞察

更加重视提高能源效率和降低营运成本

不断上涨的电费和燃料价格使得即时能源优化成为经营团队的首要任务。海德堡材料公司实施了先进的製程控制软体，该软体能够根据负载波动微调燃烧过程，从而将窑炉能耗降低了15%，每年节省280万美元。五大湖地区的一家钢铁厂也实施了类似的倡议，以减少冬季天然气价格高峰期的用量。能源需量反应计画会奖励那些将电力消耗量工序转移到用电低谷时段的工厂，迅速收回感测器维修的成本。持续监测能够发现隐藏的损耗，例如压缩空气洩漏，这些损耗通常占工厂电费的20%至30%。当初步试点计画展现出节能效果后，企业财务部门核准大规模的多年预算，以维持製程自动化市场的发展动能。

安全仪器系统的需求不断增长

工业事故的增加促使监管力道加大，并加速了安全系统的升级。 ISA-84 标准现要求炼油厂每五年检验其安全完整性等级 (SIL)。艾默生的 DeltaV SIS 将逻辑控制器与製程控制集成，从而减少了设计工作量和测试停机时间。为响应新的州级法规，雪佛龙投资 4500 万美元建立了一个冗余逻辑平台，显着降低了跳闸造成的生产损失。供应商现在提供捆绑式诊断服务，用于在跳闸发生前检测阀门卡滞和感测器漂移。这些变化共同推动了对认证硬体、检验工具以及支援流程自动化市场的全生命週期服务合约的需求。

高昂的初始资本支出和整合复杂性

在涉及多家供应商的工厂维修中，整合成本可能高达计划总成本的 60%。技术人员必须在短暂停机期间执行专有标籤映射、中间件开发和切换工作，这增加了总安装成本。过长的停机时间会延长投资回收期。在化工等对原物料价格敏感的行业，利润率波动会增加资金筹措难度。儘管供应商现在将节能保固捆绑销售，但财务长仍要求投资回收期不超过三年，这限制了製程自动化技术在短期内的应用。

细分市场分析

到2025年，有线电视网路将占营收的69.25%，这主要得益于其在保护安全关键迴路方面的确定性效能。这一主导地位是连结类别中对流程自动化市场规模贡献最大的因素。然而，随着网状拓扑结构在腐蚀性或爆炸性区域实现99.9%的可用性，无线通讯协定的可靠性正在不断提高。埃克森美孚在贝城的成功案例证明，无线部署可以将安装预算降低40%。新兴的私有5G网路正在推动人们对行动资产追踪和无线机器人的兴趣，这意味着每个资产的感测器数量有望实现两位数的成长。製造商目前正在尝试将以乙太网路为基础的控制器与WirelessHART现场设备结合的混合架构，以平衡运作和柔软性。

领先采用者正在量化临时监控计划的即时成效，这些专案如果采用传统的布线方式，根本无法通过资本委员会的批准。服务承包商尤其讚赏快速试运行，尤其是在工期紧张的情况下。可靠性团队发现，网关内建的高阶诊断功能能够在讯号劣化影响控制迴路之前将其识别出来。同时，ISA/IEC 62443 等工业网路安全框架的同步发展，也缓解了人们对无线攻击面的担忧。随着试点用例逐渐成熟并最终落地，无线技术将缩小差距，并持续推动製程自动化市场的稳定成长。

到2025年，硬体系统将维持26.88%的製程自动化市场份额，反映出市场对PLC、分散式控制系统和安全逻辑控制器的持续需求。然而，工厂管理人员越来越倾向于使用演算法而非机壳来获取竞争优势。随着先进的控制、製造执行和分析工具挖掘出更多未开发的数据，软体平台将实现3.92%的复合年增长率。Schneider Electric的EcoStruxure融合了SCADA和云微服务，使工程师能够近乎即时地根据洞察采取行动。

在监管机构要求使用数位化批次记录和进行能源强度审核的领域，软体正蓬勃发展。製药公司正在采用在线连续光谱技术和模型预测控制来满足FDA的品质源自于设计（QbD）要求，从而推动了软体的普及。同时，开放原始码历史资料管理系统和容器编排管理正在缓解供应商锁定问题。虽然硬体对于确定性控制仍然至关重要，但差异化将取决于软体如何有效地创造价值。这种转变将推动服务和订阅收入的成长，从而增强製程自动化市场的长期成长。

其他福利：

  • Excel格式的市场预测（ME）表
  • 分析师支持（3个月）

目录

第一章 引言

  • 研究假设和市场定义
  • 调查范围

第二章调查方法

第三章执行摘要

第四章 市场情势

  • 市场概览
  • 市场驱动因素
    • 越来越重视提高能源效率和降低营运成本
    • 安全仪器系统的需求不断增长
    • 工业IoT平台的普及
    • 转向预测性和规范性维护分析
    • 碳排放强度惩罚加速数位化过程控制
    • 老年技术纯熟劳工驾驶遥控和自动驾驶汽车
  • 市场限制
    • 高昂的初始资本支出和整合复杂性
    • 现有设备互通性方面的挑战
    • 营运网路安全人才短缺
    • 长期服务合约的锁定效应限制了供应商的变更。
  • 产业价值/价值链分析
  • 监管现状和标准
  • 技术展望（边缘运算和人工智慧分析）
  • 波特五力分析
    • 供应商的议价能力
    • 买方的议价能力
    • 新进入者的威胁
    • 替代品的威胁
    • 竞争对手之间的竞争
  • 工业自动化重点领域分析（美国和加拿大）
  • 宏观经济趋势的影响（与通膨相关的资本投资、製造业回流）
  • 疫情后的经济復苏主题（V型復苏/温和復苏/停滞）
  • 美国-基准 -最终用户效能变化
  • 加拿大 -基准 -可变最终用户效能
  • 供给方面的挑战和政策奖励策略

第五章 市场规模与成长预测

  • 透过通讯协定
    • 有线
    • 无线的
  • 依系统类型
    • 硬体
      • SCADA
      • 分散式控制系统（DCS）
      • 可程式逻辑控制器（PLC）
      • 人机介面（HMI）
      • 製程安全系统
      • 阀门和致动器
      • 电动机
      • 感测器和发射器
    • 软体
      • 高阶过程控制（ARC、MVC、推理）
      • 数据分析与报告
      • 製造执行系统（MES）
      • 其他软体
  • 按组件
    • 硬体
    • 软体
    • 服务
  • 透过部署模式
    • 本地部署
    • 云和边缘
  • 按最终用户行业划分
    • 石油和天然气
    • 化工/石油化工
    • 电力/公共产业
    • 用水和污水
    • 食品/饮料
    • 纸浆和造纸
    • 製药
    • 其他终端用户产业
  • 按国家/地区
    • 美国
    • 加拿大
    • 墨西哥

第六章 竞争情势

  • 市场集中度
  • 策略趋势
  • 市占率分析
  • 公司简介
    • ABB Ltd.
    • Siemens AG
    • Schneider Electric SE
    • General Electric Company
    • Rockwell Automation, Inc.
    • Emerson Electric Co.
    • Mitsubishi Electric Corporation
    • Honeywell International Inc.
    • Omron Corporation
    • Fuji Electric Co., Ltd.
    • Delta Electronics, Inc.
    • Yokogawa Electric Corporation
    • Phoenix Contact GmbH & Co. KG
    • Bosch Rexroth AG
    • Beckhoff Automation GmbH & Co. KG
    • Festo SE & Co. KG
    • Endress+Hauser Group Services AG
    • Aspen Technology, Inc.
    • AVEVA Group plc
    • Azbil Corporation

第七章 市场机会与未来展望

简介目录
Product Code: 48540

The North America process automation market is expected to grow from USD 40.64 billion in 2025 to USD 41.77 billion in 2026 and is forecast to reach USD 47.94 billion by 2031 at 2.79% CAGR over 2026-2031.

North America Process Automation - Market - IMG1

Moderate growth stems from a large installed base, incremental efficiency initiatives, and stricter environmental mandates. Oil and gas operators remain the principal adopters, while pharmaceutical manufacturers post the fastest expansion as continuous manufacturing gains U.S. Food and Drug Administration support. Wired protocols still dominate control-room links, yet wireless networks post the highest growth as ISA100 and WirelessHART mature. Cloud and edge deployments accelerate as manufacturers monetize operational data through predictive analytics while keeping safety-critical logic on-premises.

North America Process Automation Market Trends and Insights

Rising Focus on Energy-Efficiency and OPEX Reduction

Escalating electricity and fuel prices make real-time energy optimization a board-level priority. Heidelberg Materials cut kiln energy use by 15% and saved USD 2.8 million annually after installing advanced process control software that fine-tunes combustion in response to load swings. Similar initiatives in Great Lakes steel mills reduce natural-gas intensity during winter price spikes. Demand response programs reward plants that shift power-intensive steps to off-peak hours, creating quick payback on sensor retrofits. Continuous monitoring uncovers hidden losses such as compressed-air leaks, which often consume 20-30% of a plant's electricity bill. Once initial pilots validate savings, corporate finance teams release larger multiyear budgets, sustaining the process automation market momentum.

Heightened Demand for Safety-Instrumented Systems

Industrial incidents have tightened regulatory scrutiny, accelerating safety-system upgrades. ISA-84 now obliges refineries to verify safety integrity levels at five-year intervals. Emerson's DeltaV SIS integrates logic solvers with process control, trimming engineering hours and reducing test downtime. Chevron invested USD 45 million in redundant logic platforms after new state mandates, slashing trip-related lost-production events. Vendors bundle diagnostics that flag valve stiction and sensor drift before trips occur. Together, these changes lift demand for certified hardware, validation tools, and lifecycle service contracts that underpin the process automation market.

High Upfront CAPEX and Integration Complexity

Retrofitting a multi-vendor plant can push integration costs to 60% of project value. Technicians must map proprietary tags, develop middleware, and stage cutovers during short turnarounds, inflating total installed cost. Payback lengthens when downtime overruns occur. Financing hurdles magnify in commodity-price-sensitive sectors like chemicals, where margins fluctuate. Vendors now bundle energy-savings guarantees, yet CFOs still insist on under-three-year returns, limiting near-term process automation market uptake.

Other drivers and restraints analyzed in the detailed report include:

  1. Proliferation of Industrial IoT Platforms
  2. Shift Toward Predictive and Prescriptive Maintenance Analytics
  3. Operational Cybersecurity Talent Deficit

For complete list of drivers and restraints, kindly check the Table Of Contents.

Segment Analysis

Wired networks secured 69.25% of 2025 revenue thanks to deterministic performance that safeguards safety-critical loops. That dominance translates to the largest process automation market size contribution within connectivity categories. Yet wireless protocols are gaining credibility as mesh topologies deliver 99.9% availability in corrosive or explosive zones. ExxonMobil's success at Baytown proves wireless deployment can slash installation budgets by 40%. Emerging private 5G spurs interest in mobile asset tracking and untethered robotics, foreshadowing double-digit sensor counts per asset. Manufacturers now pilot hybrid architectures that pair Ethernet-based controllers with WirelessHART field instruments, striking a balance between uptime and flexibility.

First adopters quantify quick wins in temporary monitoring projects that would never clear the capital committee under traditional cabling assumptions. Service contractors appreciate faster commissioning, especially on turnarounds with compressed schedules. Reliability teams confirm that advanced diagnostics embedded in gateways pinpoint signal degradation before it imperils control loops. Parallel growth in industrial cybersecurity frameworks such as ISA/IEC 62443 calms worries over radio attack surfaces. As test use cases mature into permanent installations, wireless will narrow its gap, sustaining incremental gains in the process automation market.

Hardware systems retained a 26.88% share of the process automation market size in 2025, reflecting the enduring need for PLCs, distributed control systems, and safety logic solvers. However, plant managers increasingly view algorithms, not enclosures, as the source of competitive edge. Software platforms post a 3.92% CAGR as advanced control, manufacturing execution, and analytics tools mine untapped data. Schneider Electric's EcoStruxure blends SCADA with cloud micro-services, letting engineers act on insights in near real time.

Software gains momentum wherever regulators demand digital batch records or energy-intensity audits. Pharmaceutical firms embed inline spectroscopy and model-predictive control to satisfy FDA quality-by-design mandates, lifting software penetration. Meanwhile, open-source historians and container orchestration reduce vendor lock-in fears. Hardware still matters for determinism, but differentiation now hinges on how adeptly software extracts value. This pivot enlarges service and subscription revenue, reinforcing the long-term expansion of the process automation market.

The North America Process Automation Market Report is Segmented by Communication Protocol (Wired, Wireless), System Type (Hardware, Software), Component (Hardware, Software, Services), Deployment Mode (On-Premises, Cloud and Edge), End-User Industry (Chemical and Petrochemical, Power and Utilities, Water and Wastewater, Food and Beverage, and More), and Geography. The Market Forecasts are Provided in Terms of Value (USD).

List of Companies Covered in this Report:

  1. ABB Ltd.
  2. Siemens AG
  3. Schneider Electric SE
  4. General Electric Company
  5. Rockwell Automation, Inc.
  6. Emerson Electric Co.
  7. Mitsubishi Electric Corporation
  8. Honeywell International Inc.
  9. Omron Corporation
  10. Fuji Electric Co., Ltd.
  11. Delta Electronics, Inc.
  12. Yokogawa Electric Corporation
  13. Phoenix Contact GmbH & Co. KG
  14. Bosch Rexroth AG
  15. Beckhoff Automation GmbH & Co. KG
  16. Festo SE & Co. KG
  17. Endress+Hauser Group Services AG
  18. Aspen Technology, Inc.
  19. AVEVA Group plc
  20. Azbil Corporation

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET LANDSCAPE

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Rising focus on energy-efficiency and OPEX reduction
    • 4.2.2 Heightened demand for safety-instrumented systems
    • 4.2.3 Proliferation of Industrial IoT platforms
    • 4.2.4 Shift toward predictive and prescriptive maintenance analytics
    • 4.2.5 Carbon-intensity penalties accelerating digital process control
    • 4.2.6 Aging skilled workforce driving remote and autonomous operations
  • 4.3 Market Restraints
    • 4.3.1 High upfront CAPEX and integration complexity
    • 4.3.2 Brown-field interoperability challenges
    • 4.3.3 Operational cybersecurity talent deficit
    • 4.3.4 Long-term service-contract lock-ins limiting vendor switch
  • 4.4 Industry Value / Supply-Chain Analysis
  • 4.5 Regulatory Landscape and Standards
  • 4.6 Technological Outlook (Edge and AI analytics)
  • 4.7 Porter's Five Forces Analysis
    • 4.7.1 Bargaining Power of Suppliers
    • 4.7.2 Bargaining Power of Buyers
    • 4.7.3 Threat of New Entrants
    • 4.7.4 Threat of Substitutes
    • 4.7.5 Intensity of Competitive Rivalry
  • 4.8 Industrial-Automation Hot-Spots Analysis (US and Canada)
  • 4.9 Macroeconomic Trend Impact (inflation-linked capex, reshoring)
  • 4.10 Pandemic Recovery Themes (V-shape / Mid-range / Slump)
  • 4.11 US - Base-Variable End-user Performance
  • 4.12 Canada - Base-Variable End-user Performance
  • 4.13 Supply-related Challenges and Policy Stimulus

5 MARKET SIZE AND GROWTH FORECASTS (VALUE)

  • 5.1 By Communication Protocol
    • 5.1.1 Wired
    • 5.1.2 Wireless
  • 5.2 By System Type
    • 5.2.1 Hardware
      • 5.2.1.1 SCADA
      • 5.2.1.2 Distributed Control System (DCS)
      • 5.2.1.3 Programmable Logic Controller (PLC)
      • 5.2.1.4 Human-Machine Interface (HMI)
      • 5.2.1.5 Process Safety Systems
      • 5.2.1.6 Valves and Actuators
      • 5.2.1.7 Electric Motors
      • 5.2.1.8 Sensors and Transmitters
    • 5.2.2 Software
      • 5.2.2.1 Advanced Process Control (ARC, MVC, Inferential)
      • 5.2.2.2 Data Analytics and Reporting
      • 5.2.2.3 Manufacturing Execution Systems (MES)
      • 5.2.2.4 Other Software
  • 5.3 By Component
    • 5.3.1 Hardware
    • 5.3.2 Software
    • 5.3.3 Services
  • 5.4 By Deployment Mode
    • 5.4.1 On-Premises
    • 5.4.2 Cloud and Edge
  • 5.5 By End-user Industry
    • 5.5.1 Oil and Gas
    • 5.5.2 Chemical and Petrochemical
    • 5.5.3 Power and Utilities
    • 5.5.4 Water and Wastewater
    • 5.5.5 Food and Beverage
    • 5.5.6 Pulp and Paper
    • 5.5.7 Pharmaceutical
    • 5.5.8 Other End-user Industry
  • 5.6 By Country
    • 5.6.1 United States
    • 5.6.2 Canada
    • 5.6.3 Mexico

6 COMPETITIVE LANDSCAPE

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Share Analysis
  • 6.4 Company Profiles (includes global overview, market overview, core segments, financials, strategy, market share, products and services, recent developments)
    • 6.4.1 ABB Ltd.
    • 6.4.2 Siemens AG
    • 6.4.3 Schneider Electric SE
    • 6.4.4 General Electric Company
    • 6.4.5 Rockwell Automation, Inc.
    • 6.4.6 Emerson Electric Co.
    • 6.4.7 Mitsubishi Electric Corporation
    • 6.4.8 Honeywell International Inc.
    • 6.4.9 Omron Corporation
    • 6.4.10 Fuji Electric Co., Ltd.
    • 6.4.11 Delta Electronics, Inc.
    • 6.4.12 Yokogawa Electric Corporation
    • 6.4.13 Phoenix Contact GmbH & Co. KG
    • 6.4.14 Bosch Rexroth AG
    • 6.4.15 Beckhoff Automation GmbH & Co. KG
    • 6.4.16 Festo SE & Co. KG
    • 6.4.17 Endress+Hauser Group Services AG
    • 6.4.18 Aspen Technology, Inc.
    • 6.4.19 AVEVA Group plc
    • 6.4.20 Azbil Corporation

7 MARKET OPPORTUNITIES AND FUTURE OUTLOOK

  • 7.1 White-space and Unmet-Need Assessment
  • 7.2 Investment Analysis