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市场调查报告书
商品编码
1876746
流程自动化市场预测至2032年:按产品、通讯协定、部署类型、最终用户和地区分類的全球分析Process Automation Market Forecasts to 2032 - Global Analysis By Offering (Hardware, Software/Systems, and Services), Communication Protocol (Wired Protocols, and Wireless Protocols), Deployment Type, End User, and By Geography |
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根据 Stratistics MRC 的一项研究,预计到 2025 年,全球製程自动化市场价值将达到 1,221 亿美元,到 2032 年将达到 1,860 亿美元。
预计在预测期内,流程自动化市场将以 6.2% 的复合年增长率成长。流程自动化市场利用软体、RPA、BPM 平台和人工智慧 (AI) 来实现企业工作流程的自动化,从而简化重复性任务、规范决策流程并提高处理速度。解决方案涵盖端到端流程协作、任务自动化和分析,以发现效率低下的环节。各行各业都在采用自动化来降低成本、提高合规性,并将员工从繁琐的工作中解放出来,从事更高层次的任务。成功的实施离不开强有力的管治、变更管理以及与旧有系统的整合。
拓展工业4.0和数位转型计划
推动流程自动化市场发展的关键因素是产业4.0的加速发展以及各产业数位转型措施。企业正积极将物联网、人工智慧和数据分析技术融入运营,以建立智慧工厂。提高营运效率、追求卓越的产品品质以及最大限度地减少人为错误,是推动这项转型的根本动力。此外,在瞬息万变的行业中保持竞争优势需要即时数据洞察和预测性维护,这促使企业加大对自动化解决方案的投资。
高昂的初始投资和实施成本
流程自动化系统前期投资和实施成本高昂,是其广泛应用的一大障碍。这些成本不仅包括购买先进硬体和软体所需的大量资本支出,还包括系统整合、员工培训以及实施过程中可能出现的营运中断等相关费用。因此,中小企业往往将这些前期成本视为阻碍,从而延缓了市场渗透。此外,较长的投资回收期也为预算带来了挑战,需要许多潜在使用者进行仔细的财务论证。
开发云端基础的解决方案和模型即服务
云端基础方案和即服务模式的开发和应用蕴藏着巨大的市场机会。这些服务将前期投入的大笔资金转化为小规模的週期性费用,显着减轻了中小企业自动化转型的负担。此外,云端平台还具备无缝扩充性、远端监控和便利更新等极具吸引力的特性。这种向订阅定价模式的转变,不仅为供应商开闢了新的收入来源,也加速了全球成本敏感产业的数位转型。
影响资本投资的经济波动
全球经济波动持续威胁市场,可能对资本投资造成严重影响。在经济不确定性或景气衰退时期,企业为了维持现金流,往往会延迟或取消大规模资本密集型计划,包括自动化升级。这种週期性波动可能导致自动化供应商的采购决策延迟和订单量减少。此外,供应链问题、价格上涨和全球衝突等因素会加剧这种波动,导致投资环境难以预测,进而可能阻碍市场成长。
新冠疫情初期透过供应链中断和计划延期对流程自动化市场造成了衝击。然而,它最终也成为了一个强大的催化剂,暴露了依赖人工操作的脆弱性。这场危机加速了各行业采用自动化技术,以确保业务永续营运、维持社交距离并减少未来劳动力中断的影响。此次疫情促使企业持续策略转向更具韧性的无人化生产环境,从而推动了各产业在疫情初期后对自动化解决方案的长期需求。
预计在预测期内,硬体细分市场将占据最大的市场份额。
由于物理组件在自动化生态系统中不可替代的作用,预计硬体领域在预测期内将占据最大的市场份额。此类别包括感测器、控制器、机器人和最终控制设备等关键元件,它们构成了任何自动化流程的基础层。全球製造业和流程工业的持续扩张和现代化需要对这个强大的硬体基础设施进行持续的大量投资。此外,精确的资料收集和物理执行在工业环境中的重要性,也确保了硬体将继续保持最大的收入来源和最根本的收入贡献。
预计在预测期内,无线通讯协定领域将实现最高的复合年增长率。
在预测期内,无线通讯协定领域预计将实现最高成长率,这主要得益于业界对灵活且扩充性的工业物联网 (IIoT) 连接的强劲需求。与传统的有线系统相比,Wi-Fi 6、5G 和 LoRaWAN 等无线解决方案显着降低了安装和维护的复杂性,从而降低了整体成本。它们能够连接各种移动和远端感测器及设备,这对于高级数据分析和智慧工厂应用至关重要,并推动了现代自动化计划的成长。
预计亚太地区将在预测期内占据最大的市场份额。这一主导地位主要得益于中国、印度、日本和韩国大规模的製造业基础。该地区是全球工业中心,各国政府积极推动工业自动化,例如推出「中国製造2025」等计画。此外,对生产效率的高度重视、不断上涨的人事费用以及对汽车、电子和化学等行业的巨额投资,都促使该地区对製程自动化解决方案的需求持续旺盛。
预计亚太地区在预测期内将实现最高的复合年增长率。快速的工业化、积极的数位转型以及印度和东南亚等新兴经济体不断增长的外国直接投资,正在推动这一加速成长。此外,该地区政府对智慧製造的大力支持以及生产设施的持续迁移,为新的自动化计划创造了肥沃的土壤。不断壮大的中小企业启动自动化项目,也进一步巩固了该地区相对于成熟市场而言更优越的成长潜力。
According to Stratistics MRC, the Global Process Automation Market is accounted for $122.1 billion in 2025 and is expected to reach $186.0 billion by 2032, growing at a CAGR of 6.2% during the forecast period. The process automation market automates enterprise workflows using software, RPA, BPM platforms, and AI to streamline repetitive tasks, standardize decisions, and accelerate throughput. Solutions span end-to-end process orchestration, task automation, and analytics that reveal inefficiencies. Industries adopt automation to reduce cost, improve compliance, and free staff for higher-value work. Successful deployments combine strong governance, change management, and integration with legacy systems.
Increasing adoption of Industry 4.0 and digital transformation initiatives
The primary driver for the process automation market is the accelerating adoption of Industry 4.0 and digital transformation initiatives across industrial sectors. Companies are aggressively integrating IoT, AI, and data analytics into their operations to establish smart factories. The pursuit of enhanced operational efficiency, superior product quality, and minimized human error fundamentally drives this shift. Additionally, companies feel the pressure to invest a lot in automation solutions because they need to see data in real-time and predict when maintenance is needed to stay ahead in a fast-changing industry.
High initial investment and implementation costs
A significant barrier to widespread adoption is the high initial investment and implementation costs associated with process automation systems. This includes not only the substantial capital outlay for sophisticated hardware and software but also the expenses related to system integration, workforce training, and potential operational downtime during deployment. Consequently, small and medium-sized enterprises (SMEs) often perceive these upfront costs prohibitive, which can slow market penetration. Additionally, the long return-on-investment period creates budgetary challenges and necessitates careful financial justification for many potential adopters.
Development of cloud-based solutions and as-a-service models
A substantial market opportunity lies in the development and proliferation of cloud-based solutions and as-a-service models. These services make it much easier for small and medium-sized enterprises (SMEs) to afford automation by turning big upfront costs into smaller, regular payments. Moreover, cloud platforms facilitate seamless scalability, remote monitoring, and easier updates, which are highly attractive features. This shift towards subscription-based pricing is opening new revenue streams for vendors and accelerating the digital transformation of cost-sensitive industries globally.
Economic volatility affecting capital investments
The market faces a persistent threat from global economic volatility, which can severely impact capital investments. In periods of economic uncertainty or recession, businesses often defer or cancel large-scale capital-intensive projects, including automation upgrades, to preserve cash flow. This cyclicality can lead to delayed purchasing decisions and reduced order volumes for automation providers. Additionally, issues like problems in the supply chain, rising prices, and global conflicts can make this instability worse, leading to an unpredictable environment for investments that can harm market growth.
The COVID-19 pandemic initially disrupted the process automation market through supply chain halts and project delays. However, it ultimately acted as a powerful catalyst by exposing the vulnerabilities of human-dependent operations. The crisis accelerated the adoption of automation as industries sought to ensure business continuity, maintain social distancing, and mitigate future workforce disruptions. This incident has led to a sustained strategic pivot towards resilient, unmanned production environments, thereby fueling long-term demand for automation solutions across various sectors beyond the initial pandemic phase.
The hardware segment is expected to be the largest during the forecast period
The hardware segment is expected to account for the largest market share during the forecast period, attributed to its irreplaceable physical role in automation ecosystems. This category includes essential components like sensors, controllers, robots, and final control elements, which form the foundational layer of any automated process. The continued expansion and modernization of manufacturing and process industries globally necessitate substantial, recurring investments in this robust hardware infrastructure. Moreover, the critical need for precise data acquisition and physical actuation in industrial environments ensures hardware remains the largest and most fundamental revenue contributor.
The wireless protocols segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the wireless protocols segment is predicted to witness the highest growth rate, driven by the industry's strong push towards flexible and scalable IIoT connectivity. Wireless solutions, such as Wi-Fi 6, 5G, and LoRaWAN, significantly reduce installation and maintenance complexities compared to traditional wired systems, thereby lowering overall costs. They make it easy to connect many different mobile and remote sensors and devices, which is important for advanced data analysis and smart factory use and helps drive growth in modern automation projects.
During the forecast period, the Asia Pacific region is expected to hold the largest market share. The massive manufacturing footprint of China, India, Japan, and South Korea anchors this leadership. The region is a global industrial hub, with governments actively promoting industrial automation through initiatives like "Made in China 2025." Additionally, the strong emphasis on making production more efficient, higher labor costs, and large investments in industries like automotive, electronics, and chemicals are all contributing to a significant and ongoing need for process automation solutions in this area.
Over the forecast period, the Asia Pacific region is also anticipated to exhibit the highest CAGR. Rapid industrialization, aggressive digital transformation, and increasing foreign direct investments in emerging economies like India and Southeast Asian nations fuel this accelerated growth. Additionally, the region's strong governmental support for smart manufacturing and the ongoing migration of production facilities are creating a fertile ground for new automation projects. The expanding base of SMEs beginning their automation journeys further contributes to the region's exceptional growth potential compared to more mature markets.
Key players in the market
Some of the key players in Process Automation Market include Siemens AG, ABB Ltd., Schneider Electric SE, Honeywell International Inc., Emerson Electric Co., Rockwell Automation, Inc., Mitsubishi Electric Corporation, Yokogawa Electric Corporation, Omron Corporation, General Electric Company, Bosch Rexroth AG, Fuji Electric Co., Ltd., Delta Electronics, Inc., Phoenix Contact GmbH & Co. KG, Beckhoff Automation GmbH & Co. KG, Aspen Technology, Inc., AVEVA Group plc, and Endress+Hauser AG.
In November 2025, Siemens released TIA Portal V21 to combine engineering efficiency with higher plant availability in process automation.
In October 2025, Schneider Electric SE showcased open software-defined automation and robotics at Teknologia 25, emphasising software-defined automation and process-industry use cases.
In October 2025, Siemens and rhobot.ai launched an edge-native AI solution available on Siemens Xcelerator digital marketplace for real-time optimization and sustainable manufacturing, demonstrated by successful deployment at CarbonAMS anaerobic digester facility in Ireland.
In July 2025, Emerson and TotalEnergies SE signed a strategic collaboration to deploy real-time industrial data collection solutions across TotalEnergies sites, leveraging Emerson's automation/data capabilities.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.