机器状态监测市场规模、份额、成长分析（按监测方法、按产品、按部署类型、按监测类型、按机器类型、按行业垂直和按地区）- 行业预测 2025-2032

2023 年全球机器状态监测市场规模为 31.9 亿美元，预计将从 2024 年的 34.4 亿美元成长到 2032 年的 62.7 亿美元，预测期内（2025-2032 年）的复合年增长率为 7.8%。

在工业 4.0 原则的推动下，机器状态监测市场预计将在预测期内大幅扩张，该原则强调减少人工参与并提高预测性维护的自动化程度。透过利用即时数据处理和高级分析，企业可以提高业务效率并优化设备性能。这一新形势为传统製造业以外的创新预测性维护开闢了可能性。此外，行业领导者最近的进展，例如 Doble 工程公司推出的 Calisto 电缆监控解决方案，显示了他们致力于提高设备可靠性、降低营运成本和提供即时健康评估的承诺。人们对机器状态监测的认识不断提高，预计将为市场创造新的商机。

目录

介绍

• 调查目的
• 研究范围
• 定义

调查方法

• 资讯采购
• 二次资料和一次资料方法
• 市场规模预测
• 市场假设与限制

执行摘要

• 全球市场展望
• 供需趋势分析
• 细分机会分析

市场动态与展望

• 市场概览
• 市场规模
• 市场动态
  • 驱动因素和机会
  • 限制与挑战
• 波特的分析

关键市场考察

• 关键成功因素
• 竞争程度
• 主要投资机会
• 市场生态系统
• 市场吸引力指数（2024年）
• PESTEL分析
• 总体经济指标
• 价值链分析
• 定价分析
• 案例研究
• 技术进步
• 监管格局

机器状态监测市场规模（按监测方法和复合年增长率） (2025-2032)

• 市场概览
• 振动监测
• 超音波监测
• 热成像（红外线监测）
• 油液分析和润滑监测
• 声波发射监测
• 马达电流分析（MCA）
• 腐蚀监测
• 压力监测

机器状态监测市场规模（按产品类型和复合年增长率） (2025-2032)

• 市场概览
• 硬体
  • 振动感测器
  • 红外线感测器
  • 超音波检测器
  • 腐蚀探头
  • 油分析套件
  • 马达分析仪
• 软体
  • 预测性维护软体
  • 数据分析平台
  • 云端基础的监控解决方案
• 服务
  • 安装和集成
  • 培训和咨询
  • 远端监控和诊断服务
  • 维护和支援

机器状态监测市场规模（按部署类型和复合年增长率）（2025-2032）

• 市场概览
• 本地
• 云端基础
• 边缘运算解决方案

机器状态监测市场规模（按监测类型和复合年增长率）（2025-2032）

• 市场概览
• 可携式/手持式监控
• 线上/持续监控

机器状态监测市场规模（按机器类型和复合年增长率）（2025-2032）

• 市场概览
• 旋转设备
• 固定设备
• 电气设备

机器状态监测市场规模（依产业垂直划分）及复合年增长率（2025-2032）

• 市场概览
• 石油和天然气
• 发电
• 航太/国防
• 汽车与运输
• 金属与矿业
• 饮食
• 化工/石化
• 其他的

机器状态监测市场规模（按地区）及复合年增长率（2025-2032）

• 北美洲
  • 美国
  • 加拿大
• 欧洲
  • 德国
  • 西班牙
  • 法国
  • 英国
  • 义大利
  • 其他欧洲国家地区
• 亚太地区
  • 中国
  • 印度
  • 日本
  • 韩国
  • 其他亚太地区
• 拉丁美洲
  • 巴西
  • 其他拉丁美洲
• 中东和非洲
  • 海湾合作委员会国家
  • 南非
  • 其他中东和非洲地区

竞争资讯

• 前五大公司对比
• 主要企业市场定位（2024年）
• 主要市场参与者所采取的策略
• 近期市场趋势
• 公司市场占有率分析（2024年）
• 主要企业简介
  • 公司详情
  • 产品系列分析
  • 公司分部份额分析
  • 收益与前一年同期比较对比（2022-2024 年）

主要企业简介

• General Electric（GE）（USA）
• Emerson Electric Co.（USA）
• SKF AB（Sweden）
• Rockwell Automation Inc.（USA）
• Meggitt PLC（UK）
• FLIR Systems Inc.（USA）
• Fluke Corporation（USA）
• Nippon Avionics Co., Ltd.（Japan）
• Thermo Fisher Scientific Inc.（USA）
• PerkinElmer Inc.（USA）
• AMETEK Inc.（USA）
• Spectro Scientific（USA）
• Parker Hannifin Corp.（USA）
• Gastops Ltd.（Canada）
• Honeywell International Inc.（USA）
• National Instruments Corporation（USA）
• Siemens AG（Germany）
• Schneider Electric（France）
• ABB Ltd.（Switzerland）

结论和建议

Global Machine Condition Monitoring Market size was valued at USD 3.19 billion in 2023 and is poised to grow from USD 3.44 billion in 2024 to USD 6.27 billion by 2032, growing at a CAGR of 7.8% during the forecast period (2025-2032).

The market for machine condition monitoring is set to expand significantly during the forecast period, driven by the principles of Industry 4.0, which emphasizes reduced human involvement and increased automation in predictive maintenance. By leveraging real-time data processing and advanced analytics, organizations can enhance operational efficiency and optimize equipment performance. This emerging landscape presents opportunities for innovative predictive management beyond traditional manufacturing sectors, as machine condition monitoring systems provide valuable insights into equipment health, enabling proactive scheduling of repairs to prevent breakdowns. Furthermore, recent advancements from industry leaders, such as Doble Engineering Company's launch of the Calisto cable monitoring solution, demonstrate the commitment to improving equipment reliability, reducing operational costs, and offering real-time health assessments. This growing awareness of machine status monitoring is anticipated to create new business opportunities in the market.

Top-down and bottom-up approaches were used to estimate and validate the size of the Global Machine Condition Monitoring market and to estimate the size of various other dependent submarkets. The research methodology used to estimate the market size includes the following details: The key players in the market were identified through secondary research, and their market shares in the respective regions were determined through primary and secondary research. This entire procedure includes the study of the annual and financial reports of the top market players and extensive interviews for key insights from industry leaders such as CEOs, VPs, directors, and marketing executives. All percentage shares split, and breakdowns were determined using secondary sources and verified through Primary sources. All possible parameters that affect the markets covered in this research study have been accounted for, viewed in extensive detail, verified through primary research, and analyzed to get the final quantitative and qualitative data.

Global Machine Condition Monitoring Market Segments Analysis

Global Machine Condition Monitoring Market is segmented by Monitoring Technique, Offering, Deployment Type, Monitoring Type, Machine Type, Industry Vertical and region. Based on Monitoring Technique, the market is segmented into Vibration Monitoring, Ultrasound Monitoring, Thermography (Infrared Monitoring), Oil Analysis & Lubrication Monitoring, Acoustic Emission Monitoring, Motor Current Analysis (MCA), Corrosion Monitoring and Pressure Monitoring. Based on Offering, the market is segmented into Hardware, Software and Services. Based on Deployment Type, the market is segmented into On-Premise, Cloud-Based and Edge Computing Solutions. Based on Monitoring Type, the market is segmented into Portable/Handheld Monitoring and Online/Continuous Monitoring. Based on Machine Type, the market is segmented into Rotating Equipment, Fixed Equipment and Electrical Equipment. Based on Industry Vertical, the market is segmented into Oil & Gas, Power Generation, Aerospace & Defense, Automotive & Transportation, Metals & Mining, Food & Beverage, Chemical & Petrochemical and Others. Based on region, the market is segmented into North America, Europe, Asia Pacific, Latin America and Middle East & Africa.

Driver of the Global Machine Condition Monitoring Market

The Global Machine Condition Monitoring market is significantly propelled by advancements in IoT and AI technologies, resulting in a transformation in the way machine monitoring is conducted. IoT sensors continuously gather vast amounts of data from equipment, enabling real-time performance and health assessments. This influx of information allows AI algorithms to identify trends and anomalies, facilitating the development of predictive maintenance strategies that reduce the risk of unexpected machine failures. Consequently, organizations can leverage actionable insights for informed decision-making, enhancing operational efficiency, lowering maintenance expenses, and increasing the reliability of equipment. As companies recognize the value of condition monitoring systems, investment in these technologies is expected to grow exponentially.

Restraints in the Global Machine Condition Monitoring Market

Despite the numerous benefits that machine condition monitoring offers, small and medium-sized enterprises (SMEs) often face challenges in affording the initial setup costs. The expenses associated with advanced sensors, data processing software, and the integration of these systems into existing operations can be significant. Additionally, ongoing costs such as personnel training and system maintenance further contribute to the financial burden. This financial barrier can deter companies from implementing these technologies, particularly when faced with prolonged return on investment periods. As a result, many organizations may delay or even forgo the adoption of sophisticated monitoring systems altogether.

Market Trends of the Global Machine Condition Monitoring Market

The Global Machine Condition Monitoring market is experiencing a significant shift towards predictive maintenance strategies, driven by the growing reliance on advanced data analytics. Businesses are increasingly leveraging real-time data from machine sensors to identify potential equipment failures before they occur, reducing costly downtime and enhancing operational efficiency. The rise of innovative technologies enabling sophisticated data analysis and modeling is propelling this trend forward. As organizations recognize the substantial benefits of proactive maintenance, such as minimized disruption and optimized maintenance schedules, the adoption of predictive maintenance solutions is expected to escalate, solidifying their position in the market and transforming maintenance practices across various industries.

Table of Contents

Introduction

• Objectives of the Study
• Scope of the Report
• Definitions

Research Methodology

• Information Procurement
• Secondary & Primary Data Methods
• Market Size Estimation
• Market Assumptions & Limitations

Executive Summary

• Global Market Outlook
• Supply & Demand Trend Analysis
• Segmental Opportunity Analysis

Market Dynamics & Outlook

• Market Overview
• Market Size
• Market Dynamics
  • Drivers & Opportunities
  • Restraints & Challenges
• Porters Analysis
  • Competitive rivalry
  • Threat of substitute
  • Bargaining power of buyers
  • Threat of new entrants
  • Bargaining power of suppliers

Key Market Insights

• Key Success Factors
• Degree of Competition
• Top Investment Pockets
• Market Ecosystem
• Market Attractiveness Index, 2024
• PESTEL Analysis
• Macro-Economic Indicators
• Value Chain Analysis
• Pricing Analysis
• Case Studies
• Technology Advancement
• Regulatory Landscape

Global Machine Condition Monitoring Market Size by Monitoring Technique & CAGR (2025-2032)

• Market Overview
• Vibration Monitoring
• Ultrasound Monitoring
• Thermography (Infrared Monitoring)
• Oil Analysis & Lubrication Monitoring
• Acoustic Emission Monitoring
• Motor Current Analysis (MCA)
• Corrosion Monitoring
• Pressure Monitoring

Global Machine Condition Monitoring Market Size by Offering & CAGR (2025-2032)

• Market Overview
• Hardware
  • Vibration Sensors
  • Infrared Sensors
  • Ultrasonic Detectors
  • Corrosion Probes
  • Oil Analysis Kits
  • Motor Analyzers
• Software
  • Predictive Maintenance Software
  • Data Analytics Platforms
  • Cloud-based Monitoring Solutions
• Services
  • Installation & Integration
  • Training & Consulting
  • Remote Monitoring & Diagnostic Services
  • Maintenance & Support

Global Machine Condition Monitoring Market Size by Deployment Type & CAGR (2025-2032)

• Market Overview
• On-Premise
• Cloud-Based
• Edge Computing Solutions

Global Machine Condition Monitoring Market Size by Monitoring Type & CAGR (2025-2032)

• Market Overview
• Portable/Handheld Monitoring
• Online/Continuous Monitoring

Global Machine Condition Monitoring Market Size by Machine Type & CAGR (2025-2032)

• Market Overview
• Rotating Equipment
• Fixed Equipment
• Electrical Equipment

Global Machine Condition Monitoring Market Size by Industry Vertical & CAGR (2025-2032)

• Market Overview
• Oil & Gas
• Power Generation
• Aerospace & Defense
• Automotive & Transportation
• Metals & Mining
• Food & Beverage
• Chemical & Petrochemical
• Others

Global Machine Condition Monitoring Market Size & CAGR (2025-2032)

• North America (Monitoring Technique, Offering, Deployment Type, Monitoring Type, Machine Type, Industry Vertical)
  • US
  • Canada
• Europe (Monitoring Technique, Offering, Deployment Type, Monitoring Type, Machine Type, Industry Vertical)
  • Germany
  • Spain
  • France
  • UK
  • Italy
  • Rest of Europe
• Asia Pacific (Monitoring Technique, Offering, Deployment Type, Monitoring Type, Machine Type, Industry Vertical)
  • China
  • India
  • Japan
  • South Korea
  • Rest of Asia-Pacific
• Latin America (Monitoring Technique, Offering, Deployment Type, Monitoring Type, Machine Type, Industry Vertical)
  • Brazil
  • Rest of Latin America
• Middle East & Africa (Monitoring Technique, Offering, Deployment Type, Monitoring Type, Machine Type, Industry Vertical)
  • GCC Countries
  • South Africa
  • Rest of Middle East & Africa

Competitive Intelligence

• Top 5 Player Comparison
• Market Positioning of Key Players, 2024
• Strategies Adopted by Key Market Players
• Recent Developments in the Market
• Company Market Share Analysis, 2024
• Company Profiles of All Key Players
  • Company Details
  • Product Portfolio Analysis
  • Company's Segmental Share Analysis
  • Revenue Y-O-Y Comparison (2022-2024)

Key Company Profiles

• General Electric (GE) (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Emerson Electric Co. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• SKF AB (Sweden)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Rockwell Automation Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Meggitt PLC (UK)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• FLIR Systems Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Fluke Corporation (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Nippon Avionics Co., Ltd. (Japan)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Thermo Fisher Scientific Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• PerkinElmer Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• AMETEK Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Spectro Scientific (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Parker Hannifin Corp. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Gastops Ltd. (Canada)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Honeywell International Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• National Instruments Corporation (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Siemens AG (Germany)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Schneider Electric (France)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• ABB Ltd. (Switzerland)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments

Conclusion & Recommendations