机器状态监测市场规模、份额和成长分析（按部署类型、解决方案、应用、最终用途和地区划分）－2026-2033年产业预测

全球机器状态监测市场规模预计在 2024 年达到 26 亿美元，从 2025 年的 28.2 亿美元成长到 2033 年的 53.4 亿美元，在预测期（2026-2033 年）内复合年增长率为 8.32%。

由于对用于评估机械设备健康状况的先进诊断技术的需求不断增长，全球机械状态监测市场正经历显着增长。製造商正越来越多地采用状态监控系统来简化维护操作并优化设备性能。这项转变的驱动力是精实生产的兴起，精实生产强调改善零件管理、减少停机时间、提高生产效率和成本可预测性的重要性。此外，相关人员也认识到状态监测的许多好处，例如提高生产率、延长设备寿命、最大限度地减少停机时间、降低废品率以及基于机器状态即时数据实现自动化。这些因素共同塑造了一个以预防性维护和卓越营运为优先的市场格局。

全球机器状态监测市场按产品类型、监测技术、部署方式、最终用户和地区进行细分。依产品类型划分，可分为硬体、软体和服务。依监测技术划分，可分为振动分析、热成像、超音波发射、润滑油分析、马达电流特性以及腐蚀和磨损颗粒检测。依部署方式划分，可分为线上/连续系统、携带式/常规检测设备和无线工业物联网感测器网路。按最终用户划分，可分为石油天然气、发电、金属和采矿、化学和石化、汽车和交通运输、航太和国防、食品饮料以及船舶等行业。按地区划分，分析涵盖北美、欧洲、亚太、拉丁美洲以及中东和非洲。

全球机器状态监测市场驱动因素

全球机械设备状态监测市场的发展主要得益于石油天然气、製造业和发电等工业领域对预测性维护的日益重视。企业致力于透过振动分析和油液分析等状态监测技术及早发现潜在问题，从而最大限度地减少计划外停机时间。随着数位转型措施的推进，已开发国家和开发中国家对即时机械设备监控的需求均大幅增加。这种注重预防性维护的方法不仅提高了营运效率，还显着降低了与设备故障相关的成本。

限制全球机器状态监测市场的因素

全球机器状态监测市场面临严峻挑战，因为先进状态监测系统所需的硬体、软体和感测器初始成本高昂。这一经济障碍给中小企业带来了沉重负担，它们可能难以投入足够的资源来支持这些解决方案。因此，这些系统的整体普及率可能受到限制，尤其是在利润率较低或对价格敏感的行业。许多企业可能会放弃对这些技术的投资，从而阻碍市场的潜在成长和扩张。

全球机器状态监测市场趋势

在全球机械状态监测市场，云端监测平台的日益普及是一个显着趋势。这些平台利用云端技术，能够同时从多个地点收集和分析数据，使企业可以远端监测各种资产。这种方法在能源、交通和水处理等分散型产业尤其重要，因为它能够加强协作并加快决策流程。随着企业寻求提高营运效率并优化跨地域资源管理，云端解决方案的采用率持续成长，使云端监控成为机械状态监控领域的关键成长驱动力。

目录

介绍

• 调查目标
• 调查范围
• 定义

调查方法

• 资讯收集
• 二手资料和一手资料方法
• 市场规模预测
• 市场假设与限制

执行摘要

• 全球市场展望
• 供需趋势分析
• 细分市场机会分析

市场动态与展望

• 市场规模
• 市场动态
  • 驱动因素和机会
  • 限制与挑战
• 波特分析

关键市场考察

• 关键成功因素
• 竞争程度
• 关键投资机会
• 市场生态系统
• 市场吸引力指数（2025）
• PESTEL 分析
• 总体经济指标
• 价值链分析
• 定价分析
• 案例研究
• 技术进步
• 监管环境

全球机器状态监测市场规模（按监测方法和复合年增长率划分）（2026-2033 年）

• 振动监测
• 超音波监测
• 热成像（红外线监测）
• 油液分析/润滑监测
• 声发射监测
• 电机电流分析（MCA）
• 腐蚀监测
• 压力监测

全球机器状态监测市场规模（按产品类型和复合年增长率划分）（2026-2033 年）

• 硬体
  • 振动感测器
  • 红外线感测器
  • 超音波检测器
  • 腐蚀探针
  • 油液分析套件
  • 马达分析仪
• 软体
  • 预测性维护软体
  • 数据分析平台
  • 基于云端的监控解决方案
• 服务
  • 安装和集成
  • 培训和咨询
  • 远端监控和诊断服务
  • 维护和支援

全球机器状态监测市场规模（按部署类型和复合年增长率划分）（2026-2033 年）

• 本地部署
• 基于云端的
• 边缘运算解决方案

全球机器状态监测市场规模（按监测类型和复合年增长率划分）（2026-2033 年）

• 可携式/手持式监控设备
• 在线/连续监测

全球机器状态监测市场规模（按类型和复合年增长率划分）（2026-2033 年）

• 旋转设备
• 固定设备
• 电气设备

全球机器状态监测市场规模（按产业划分）及复合年增长率（2026-2033 年）

• 石油和天然气
• 发电
• 航太/国防
• 汽车与运输
• 金属和采矿
• 食品/饮料
• 化工/石油化工
• 其他的

全球机器状态监测市场规模及复合年增长率（2026-2033）

• 北美洲
  • 美国
  • 加拿大
• 欧洲
  • 德国
  • 西班牙
  • 法国
  • 英国
  • 义大利
  • 其他欧洲地区
• 亚太地区
  • 中国
  • 印度
  • 日本
  • 韩国
  • 亚太其他地区
• 拉丁美洲
  • 巴西
  • 其他拉丁美洲地区
• 中东和非洲
  • 海湾合作委员会国家
  • 南非
  • 其他中东和非洲地区

竞争资讯

• 前五大公司对比
• 主要企业的市场定位（2025 年）
• 主要市场参与者所采取的策略
• 近期市场趋势
• 公司市占率分析（2025 年）
• 主要企业公司简介
  • 公司详情
  • 产品系列分析
  • 依业务板块进行公司股票分析
  • 2023-2025年营收年比比较

主要企业简介

• General Electric（GE）（USA）
• Emerson Electric Co.（USA）
• SKF AB（Sweden）
• Rockwell Automation Inc.（USA）
• Meggitt PLC（UK）
• FLIR Systems Inc.（USA）
• Fluke Corporation（USA）
• Nippon Avionics Co., Ltd.（Japan）
• Thermo Fisher Scientific Inc.（USA）
• PerkinElmer Inc.（USA）
• AMETEK Inc.（USA）
• Spectro Scientific（USA）
• Parker Hannifin Corp.（USA）
• Gastops Ltd.（Canada）
• Honeywell International Inc.（USA）
• National Instruments Corporation（USA）
• Siemens AG（Germany）
• Schneider Electric（France）
• ABB Ltd.（Switzerland）

结论与建议

Global Machine Condition Monitoring Market size was valued at USD 2.60 Billion in 2024 and is poised to grow from USD 2.82 Billion in 2025 to USD 5.34 Billion by 2033, growing at a CAGR of 8.32% during the forecast period (2026-2033).

The global machine condition monitoring market is experiencing significant growth due to the increasing demand for advanced diagnostics that assess machine health. Manufacturers are adopting condition monitoring systems to enhance maintenance practices and optimize equipment performance. This shift is driven by the lean manufacturing approach, which emphasizes the need for improved spare parts management, reduced downtime, increased production efficiency, and cost forecasting. Additionally, stakeholders are recognizing the benefits of condition monitoring in enhancing productivity, extending equipment lifespan, minimizing downtime, reducing scrap rates, and leveraging automation informed by real-time data on machine conditions. These factors collectively contribute to a market landscape that prioritizes proactive maintenance and operational excellence.

Top-down and bottom-up approaches were used to estimate and validate the size of the Global Machine Condition Monitoring market and to estimate the size of various other dependent submarkets. The research methodology used to estimate the market size includes the following details: The key players in the market were identified through secondary research, and their market shares in the respective regions were determined through primary and secondary research. This entire procedure includes the study of the annual and financial reports of the top market players and extensive interviews for key insights from industry leaders such as CEOs, VPs, directors, and marketing executives. All percentage shares split, and breakdowns were determined using secondary sources and verified through Primary sources. All possible parameters that affect the markets covered in this research study have been accounted for, viewed in extensive detail, verified through primary research, and analyzed to get the final quantitative and qualitative data.

Global Machine Condition Monitoring Market Segments Analysis

The global machine condition monitoring market is segmented into offering, monitoring technique, deployment, end user, and region. By offering, the market is classified into hardware, software, and services. Depending on monitoring technique, it is divided into vibration analysis, thermography, ultrasound emission, lubricating oil analysis, motor-current signature, and corrosion & wear debris. According to deployment, the market is categorized into online/continuous systems, portable/periodic instruments, and wireless IIoT sensor networks. As per end user, it is fragmented into oil & gas,power generation, metals & mining, chemicals & petrochemicals, automotive & transportation, aerospace & defense, food & beverage, and marine. Regionally, it is analyzed across North America, Europe, Asia-Pacific, Latin America, and the Middle East and Africa.

Driver of the Global Machine Condition Monitoring Market

The Global Machine Condition Monitoring market is being propelled by the rising adoption of predictive maintenance across industries such as oil and gas, manufacturing, and power generation. Companies are keen on minimizing unscheduled downtime by leveraging condition monitoring techniques, including vibration and oil analysis, to detect potential issues at early stages. As digital transformation initiatives gain momentum, the demand for real-time machine monitoring has surged in both advanced and developing economies. This focus on proactive maintenance approaches not only enhances operational efficiency but also helps in significantly reducing costs associated with equipment failures.

Restraints in the Global Machine Condition Monitoring Market

The Global Machine Condition Monitoring market faces significant challenges due to the high initial costs associated with hardware, software, and sensors essential for advanced condition monitoring systems. This financial barrier can be particularly daunting for small and medium-sized enterprises (SMEs), which may struggle to allocate sufficient resources for these solutions. As a result, the overall adoption of such systems may be limited, especially in sectors characterized by low profit margins or heightened price sensitivity. Consequently, the potential growth and expansion of the market may be hindered, as many organizations might opt to forego investing in these technologies.

Market Trends of the Global Machine Condition Monitoring Market

The Global Machine Condition Monitoring market is witnessing a significant trend towards the increasing availability of cloud-based monitoring platforms. These platforms enable organizations to remotely monitor a diverse range of assets, leveraging cloud technology to collect and analyze data from multiple locations simultaneously. This approach enhances collaboration and accelerates decision-making processes, making it especially invaluable in fragmented sectors like energy, transportation, and water treatment. As companies seek to streamline operations and optimize resource management across geographic boundaries, the adoption of cloud-enabled solutions continues to expand, positioning cloud-based monitoring as a key driver of growth in the machine condition monitoring landscape.

Table of Contents

Introduction

• Objectives of the Study
• Scope of the Report
• Definitions

Research Methodology

• Information Procurement
• Secondary & Primary Data Methods
• Market Size Estimation
• Market Assumptions & Limitations

Executive Summary

• Global Market Outlook
• Supply & Demand Trend Analysis
• Segmental Opportunity Analysis

Market Dynamics & Outlook

• Market Overview
• Market Size
• Market Dynamics
  • Drivers & Opportunities
  • Restraints & Challenges
• Porters Analysis
  • Competitive rivalry
  • Threat of substitute
  • Bargaining power of buyers
  • Threat of new entrants
  • Bargaining power of suppliers

Key Market Insights

• Key Success Factors
• Degree of Competition
• Top Investment Pockets
• Market Ecosystem
• Market Attractiveness Index, 2025
• PESTEL Analysis
• Macro-Economic Indicators
• Value Chain Analysis
• Pricing Analysis
• Case Studies
• Technology Advancement
• Regulatory Landscape

Global Machine Condition Monitoring Market Size by Monitoring Technique & CAGR (2026-2033)

• Market Overview
• Vibration Monitoring
• Ultrasound Monitoring
• Thermography (Infrared Monitoring)
• Oil Analysis & Lubrication Monitoring
• Acoustic Emission Monitoring
• Motor Current Analysis (MCA)
• Corrosion Monitoring
• Pressure Monitoring

Global Machine Condition Monitoring Market Size by Offering & CAGR (2026-2033)

• Market Overview
• Hardware
  • Vibration Sensors
  • Infrared Sensors
  • Ultrasonic Detectors
  • Corrosion Probes
  • Oil Analysis Kits
  • Motor Analyzers
• Software
  • Predictive Maintenance Software
  • Data Analytics Platforms
  • Cloud-based Monitoring Solutions
• Services
  • Installation & Integration
  • Training & Consulting
  • Remote Monitoring & Diagnostic Services
  • Maintenance & Support

Global Machine Condition Monitoring Market Size by Deployment Type & CAGR (2026-2033)

• Market Overview
• On-Premise
• Cloud-Based
• Edge Computing Solutions

Global Machine Condition Monitoring Market Size by Monitoring Type & CAGR (2026-2033)

• Market Overview
• Portable/Handheld Monitoring
• Online/Continuous Monitoring

Global Machine Condition Monitoring Market Size by Machine Type & CAGR (2026-2033)

• Market Overview
• Rotating Equipment
• Fixed Equipment
• Electrical Equipment

Global Machine Condition Monitoring Market Size by Industry Vertical & CAGR (2026-2033)

• Market Overview
• Oil & Gas
• Power Generation
• Aerospace & Defense
• Automotive & Transportation
• Metals & Mining
• Food & Beverage
• Chemical & Petrochemical
• Others

Global Machine Condition Monitoring Market Size & CAGR (2026-2033)

• North America (Monitoring Technique, Offering, Deployment Type, Monitoring Type, Machine Type, Industry Vertical)
  • US
  • Canada
• Europe (Monitoring Technique, Offering, Deployment Type, Monitoring Type, Machine Type, Industry Vertical)
  • Germany
  • Spain
  • France
  • UK
  • Italy
  • Rest of Europe
• Asia Pacific (Monitoring Technique, Offering, Deployment Type, Monitoring Type, Machine Type, Industry Vertical)
  • China
  • India
  • Japan
  • South Korea
  • Rest of Asia-Pacific
• Latin America (Monitoring Technique, Offering, Deployment Type, Monitoring Type, Machine Type, Industry Vertical)
  • Brazil
  • Rest of Latin America
• Middle East & Africa (Monitoring Technique, Offering, Deployment Type, Monitoring Type, Machine Type, Industry Vertical)
  • GCC Countries
  • South Africa
  • Rest of Middle East & Africa

Competitive Intelligence

• Top 5 Player Comparison
• Market Positioning of Key Players, 2025
• Strategies Adopted by Key Market Players
• Recent Developments in the Market
• Company Market Share Analysis, 2025
• Company Profiles of All Key Players
  • Company Details
  • Product Portfolio Analysis
  • Company's Segmental Share Analysis
  • Revenue Y-O-Y Comparison (2023-2025)

Key Company Profiles

• General Electric (GE) (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Emerson Electric Co. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• SKF AB (Sweden)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Rockwell Automation Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Meggitt PLC (UK)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• FLIR Systems Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Fluke Corporation (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Nippon Avionics Co., Ltd. (Japan)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Thermo Fisher Scientific Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• PerkinElmer Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• AMETEK Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Spectro Scientific (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Parker Hannifin Corp. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Gastops Ltd. (Canada)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Honeywell International Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• National Instruments Corporation (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Siemens AG (Germany)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Schneider Electric (France)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• ABB Ltd. (Switzerland)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments

Conclusion & Recommendations