市场调查报告书
商品编码
1250794
到 2028 年的机械状态监测市场预测——按监测技术、产品、监测过程、行业、地区进行的全球分析Machine Condition Monitoring Market Forecasts to 2028 - Global Analysis By Monitoring Technique, Offering, Monitoring Process, Industryand By Geography |
根据 Stratistics MRC 的数据,2022 年全球机器状态监测市场规模将达到 28 亿美元,预计到 2028 年将达到 49 亿美元,预测期内復合年增长率为 9.8%。
机器状态监测是一种评估机器随时间推移的健康状况的功能。这可能包括效率之类的事情,因为效率下降可能表明存在潜在问题。它还提供性能指示、使用和维护统计数据,例如零件磨损、破损和有缺陷的零件。大多数行业采用原始维护程序,经常以反应式或基于日历的方式维护设备。
据 ETNO 称,到 2027 年,汽车行业将有 2.23 亿个活跃的物联网 (IoT) 链接,整个欧洲将有 1900 万家公司,从而增加智能製造在汽车行业的部署。
远程工业过程变得极其重要
由于经济危机,多个行业的公司在大流行期间不愿引入新的机器状态监控系统,但随着经济逐渐復苏,对远程控制的需求增加。由于需要更少人为监督的全自动系统,机器状态监测行业正在获得牵引力。机器状态监控系统结合来自各种物联网设备的实时数据,支持工厂运营的远程监控。因此,这些系统消除了工厂监督中人机交互的需要。预计这将推动现代机器状态监测系统市场在许多行业的部署。
缺乏技术能力
状态监测器需要高素质的人员来处理最新的设备和软件更新、系统联网、数据传输等。因此,必须对现有人员进行培训以操作新系统。经验丰富的操作员对机器状态监测系统的诊断和预测持怀疑态度。此类计算机问题会导致服务中断、指标和不一致的警告信号。缺乏受过教育的资源可能会使工厂经营者不愿接受新技术。缺乏训练有素的数据分析师阻碍了新兴市场的市场增长,因为新兴市场难以有效部署机器状态监测系统和下一代製造。
战略伙伴关係和合作
对于机器状态监测市场的现有企业,系统集成商、独立软件供应商、数据分析服务提供商和技术提供商之间可能会建立伙伴关係和协作。工业 4.0 的进步有望满足广泛的客户需求,例如高效的工厂运营和更高的生产力。伙伴关係和协作旨在为世界各地的工业消费者提供共同开发的技术,这些技术可以创造世界一流的产品和解决方案,从而为市场增长创造一系列机会。
产生额外费用
工业机器具有内置组件,例如需要能够相互通信的传感器和变送器。Wi-Fi 或无线识别模块将机器状态监测单元与有线或无线通信通道连接起来。这些单元从各种机器收集必要的数据,并将其发送到中央计算机以进行缺陷分析。一些现代机器标配状态监测传感器,使操作员能够轻鬆监测其操作中使用的设备的健康状况。但是,旧机器可能需要改装以适应这些部件,从而产生额外费用。预计这将成为机器状态监测市场增长的主要障碍。
全球环境面临半导体短缺、COVID-19疫情等挑战。半导体短缺迫使工厂关闭,製造商停止运营。此外,当 COVID-19 疫情开始时,硬件生产下降,供应链中断。疫情过后工厂復工后,电子产品需求激增造成芯片积压。儘管如此,对远程监控的需求不断增长,为该行业的製造商和供应商创造了巨大的增长潜力。
热成像部分预计将在预测期内成为最大的部分
热成像部分估计有良好的增长。热成像在状态监测方面有多种应用,尤其是预防性维护。此方法直接用于查看机器是否正常工作,如果不正常,则检测机器内表明效率低下或缺陷的热模式。这是最佳资产管理实践。这种策略降低了风险并提高了操作可靠性。这种方法用于各种行业和应用,例如机器状态监控、建筑诊断(例如水分、屋顶和能量损失检查)以及电气系统监控。监控电机的电气和机械状态
预计便携式状态监测部分在预测期内将见证最高的复合年增长率
由于许多行业需要对旋转机械进行预测性维护,并且易于收集、评估、利用和分发机器状态数据,预计便携式状态监测部分在预测期内将以最快的复合年增长率增长。其中一些设备经过专门设计和认证,可用于恶劣的工业条件,而其他设备则经过认证可用于危险场所。它从各种来源收集动态和静态读数,并与各种传感器和设备集成,为您的旋转工厂资产提供完整的大数据图像。管理人员和技术人员可以使用安装在此类 2 类设备面板上的便携式状态监测传感器,在台式机、手机和平板电脑上发现间歇性问题,并且随着时间的推移。您可以从设备状态数据中使用您的眼睛。
市场占有率最高的地区
由于工业化程度提高、预防性维护的使用增加以及对运营效率的竞争加剧,预计亚太地区在预测期内将占据最大的市场份额。在亚太地区,製造业更加註重资产和资源的优化利用,政府对工作场所和员工安全的严格监管,以及化工、石油和天然气、食品和饮料行业的合规要求。质量控制标准。此外,中国、印度和韩国等亚洲国家的劳动力成本较低,因此许多发达国家的企业选择将生产基地迁至该地区。该地区的製造业预计将扩大,因此,机器状态监测系统市场有望在该地区得到推动。
预计欧洲在预测期内的复合年增长率最高。这是由于该地区工业单位的不断扩张,对机器状态监测市场产生了强劲的需求。由于整个欧洲对製造设施的需求增加,欧洲机器状态监测行业预计会增长,从而推动对自动化解决方案的需求。现代製造设施需要在製造过程中定期监测复杂的机械和设备。由于工业化程度的提高和现代製造设施对重型设备的需求增加,该地区的机器状态监测行业正在增长,这推动了该地区的市场增长。
2023 年 3 月,Rockwell Automation将推出新的 FactoryTalk(R) Optix(TM),这是一个开放、可扩展且灵活的 HMI 平台,具有无限的选项。FactoryTalk Optix 是 FactoryTalk(R) Design Hub(TM) 中的五个核心解决方案之一。现在,一种更简单、更高效的云工作方式使工业组织能够转变其自动化设计能力。
2023 年 1 月,Meggitt宣布与Airbus合作开发 eBuffer 以支持 ZEROe 演示器。eBuffer 预计将成为空中客车 ZEROe 演示器的组成部分之一,因为它将成为补充燃料电池主电源的电气系统的关键部分。
2022 年 12 月,Rockwell Automation与 Fortinet 合作保护运营技术环境。通过合作,Fortinet 和Rockwell Automation将结合先进的网络和安全功能,为全球客户提供强大的网络安全保护。
2022年10月,Meggitt将推出远距离无线胎压计iPRESS。这款新仪表使用 Parker Meggitt 的突破性无线轮胎压力传感器 (WTPS),在检查压力时提供更好的用户体验。
购买此报告的客户将免费获得以下定制之一。
According to Stratistics MRC, the Global Machine Condition Monitoring Market is accounted for $2.8 billion in 2022 and is expected to reach $4.9 billion by 2028 growing at a CAGR of 9.8% during the forecast period. Machine condition monitoring is the capacity to assess a machine's health over time. This can include things like its efficiency, because efficiency losses can signal an underlying problem. It also provides part wear and tear, performance indications such as defective part production, usage information, and maintenance statistics. The majority of the industrial industry employs primitive maintenance procedures, frequently maintaining their equipment in a reactive or calendar-based manner.
According to ETNO, by 2027, there will be 223 million active Internet of Things (IoT) links in the automotive sector and 19 million businesses throughout Europe, thus, increasing smart manufacturing deployment across the automobile industry.
Remote industrial processes are becoming extremely relevant
Companies in several industries preferred not to deploy new machine condition monitoring systems during the pandemic due to the economic crisis they encountered, with the gradual recovery of the economy and the rising necessity for remote operations. The machine condition monitoring industry is gaining traction as a result of the requirement for fully automated systems with less human oversight. Machine condition monitoring systems aid in the supervision and control of plant operations from remote locations by combining real-time data from various IoT devices. As a result, these systems eliminate the need for human interaction in industrial plant supervision. This is expected to boost deployment in many industries of modern machine condition monitoring systems market.
Scarcity of technical competence
Condition monitoring necessitates qualified personnel to handle the most recent equipment and software updates, system networking, data transmissions, and so on. As a result, existing resources must be educated to operate new systems. Experienced operators are sceptical of machine condition monitoring systems diagnostics and projections. These computer problems result in dropped service outages, metrics, and inconsistent alerting signals. Lack of educated resources may cause industrial plant operators to be hesitant to accept new technologies. As a result of a dearth of trained data analysts, emerging countries continue to struggle with the effective adoption of machine condition monitoring systems and next-level manufacturing which is hindering the growth of the market.
Strategic partnership and collaborations
Because of the presence of established companies in the machine condition monitoring market, there are now several prospects for partnerships and collaborations among systems integrators, independent software vendors, data analytics service providers, and technology providers. Industry 4, 0 developments is expected to suit a wide range of customer requirements, such as efficient plat operations and increased productivity. Partnerships and collaborations are intended to result in jointly created technologies capable of producing world-class products and solutions for industrial consumers worldwide creating various opportunities for the market growth.
Incurring additional expenses
Machines used in industries must include built-in components such as sensors and transmitters to permit machine-to-machine communication between various units. Wi-Fi or a radio frequency identification module connects machine condition monitoring units via a wired or wireless communication channel. They collect necessary data from various machines and send it to central computers for shortage and analysis. Several modern machines include condition monitoring sensors as standard features, making it easier for operators to monitor the health of equipment deployed in their operations. Nevertheless, some older equipment may require modifications to install these components, incurring additional costs. This is projected to be a significant barrier to the growth of the machine condition monitoring market.
The worldwide environment faced challenges such as semiconductor shortages and the COVID-19 epidemic. Due to semiconductor shortages, factories were forced to close and manufacturers were forced to suspend operations. Furthermore, the start of the COVID-19 outbreak resulted in a decrease in hardware output and supply chain interruptions. Following the reopening of plants following the epidemic, a surge in demand for electronic goods created a backlog for the chips. Nonetheless, the increasing need for remote monitoring has created significant growth possibilities for industry manufacturers and suppliers.
The Thermography segment is expected to be the largest during the forecast period
The Thermography segment is estimated to have a lucrative growth, due to thermograph has several uses in condition monitoring, and preventive maintenance is particularly popular. This procedure is used directly to identify whether the machine is running normally and, if not, to detect the heat pattern within the machine, indicating inefficiency and flaws. It is the best asset management practise. This strategy decreases risk and increases operational reliability. This approach is utilised in a wide range of industries and applications, including machine condition monitoring, building diagnostics such as moisture, roof, and energy-loss inspections, electrical system monitoring, and so on. Monitoring a motor's electrical and mechanical conditions
The Portable condition monitoring segment is expected to have the highest CAGR during the forecast period
The Portable condition monitoring segment is anticipated to witness the fastest CAGR growth during the forecast period, due to the activities required to do predictive maintenance on rotating machinery in many industries, making it easier to gather, assess, use and distribute machine condition data. Some of these devices are designed and certified expressly for use in harsh industrial conditions, while others are certified for use in hazardous locations. Gather both dynamic and static readings from various sources and integrate them with a variety of sensors and devices to provide a full big data image of rotating plant assets. Managers and technicians can see intermittent issues as they occur or over time via their desktop, mobile phone, or tablet using portable condition monitoring sensors put on panels of this second-tier equipment. The equipment condition data enables eyes to be used.
Region with largest share:
Asia Pacific is projected to hold the largest market share during the forecast period owing to the developing industrialization, increased usage of preventative maintenance approaches, and rising rivalry to attain operational efficiency. The increasing emphasis placed by the manufacturing companies on optimum asset and resource utilisation, strict government regulations pertaining to workplace and employee safety, and strict quality control standards that businesses in the chemicals, oil & gas, and food & beverage industries are required to adhere in this region. Furthermore, because of the lower cost of labour in Asian countries such as China, India, and South Korea, many firms in the developed world opt to relocate their production bases to this region. Manufacturing businesses in the region are projected to expand as a result machine condition monitoring systems market are so expected to propel in this region.
Europe is projected to have the highest CAGR over the forecast period, owing to the increasing expansion of industrial units in this region, which has produced a significant demand for the machine condition monitoring market. The European machine condition monitoring sector is predicted to increase as a result of rising demand for manufacturing facilities across Europe, which has spurred the desire for automated solutions. Modern manufacturing facilities necessitate complex machinery and regular monitoring of equipment during the manufacturing process. The region's machine condition monitoring sector is growing as a result of increased industrialization and the increasing demand for heavy gear in contemporary manufacturing facilities which enhance the market growth in this region.
Some of the key players profiled in the Machine Condition Monitoring Market include Rockwell Automation Inc, Meggitt Sensing Systems, Emerson Electric Co, GE Bently Nevada, FLIR Systems Inc, Thermo Fisher Scientific Inc, Nippon Avionics Co., Ltd, SKF AB, Perkin Elmer Inc, Parker Kittiwake, Gastops Ltd, Thermo Fisher Scientific Inc, Honeywell Internationl and General Electric
In March 2023, Rockwell Automation Launches New FactoryTalk® Optix™, an Open, Scalable, Flexible HMI platform with Unlimited Options, FactoryTalk Optix is one of the five core solutions in FactoryTalk® Design Hub™. Industrial organizations can now transform their automation design capabilities with a more simplified, productive way to work powered by the cloud.
In Jan 2023, Meggitt announces partnership with Airbus to develop an eBuffer in support of ZEROe demonstrator, the eBuffer will be an important piece of the electrical system that will complement the Fuel Cell primary power source and therefore would be one of the integral components of the Airbus ZEROe demonstrator aircraft.
In Dec 2022, Rockwell Automation Partners with Fortinet to Secure Operational Technology Environments, by partnering, Fortinet and Rockwell Automation will be able to provide powerful cybersecurity protection to global customers through the convergence of advanced networking and security capabilities.
In Oct 2022, Meggitt launches iPRESS, long-range wireless tire pressure gauge, the new gauge delivers an enhanced user experience whilst verifying inflation pressure through the use of Parker Meggitt's breakthrough Wireless Tire Pressure Sensor (WTPS)
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