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市场调查报告书
商品编码
1494806
2030 年智慧製造市场预测:按组件、公司规模、部署类型、技术、最终用户和地区进行的全球分析Smart Manufacturing Market Forecasts to 2030 - Global Analysis By Component, Enterprise Size, Deployment Mode, Technology, End User and By Geography |
根据Stratistics MRC预测,2024年全球智慧製造市场规模将达到1,300.3亿美元,预计2030年将达到3,767.5亿美元,预测期内复合年增长率为19.4%。
智慧製造将物联网 (IoT)、人工智慧 (AI)、机器人、巨量资料分析和云端运算等先进技术整合到製造流程中,以提高效率、灵活性和生产力。智慧製造包含一种整体生产方法,其中互连的设备和系统无缝通讯和协同工作,从而实现即时监控、分析和决策。智慧製造可优化资源利用率、减少停机时间、最大限度地减少浪费并提高品质。促进对市场需求、客製化和快速原型製作的敏捷回应,以培养创新和竞争力。
据Invest India.gov称,2017年全球主要企业和政府投资约170亿美元,预计2021年投资约600亿美元。根据India.gov报道,2020年5月,印度政府投资了约2.65亿美元(20兆日圆)作为「经济一揽子计画」。
客製化和个人化的需求不断增长
随着消费者寻求适合其独特偏好和需求的产品,製造商正在转向智慧技术来有效地满足这些需求。智慧製造融合了自动化、资料分析和连接性,可实现高度灵活的生产流程。透过利用物联网设备、人工智慧主导的分析和机器人等技术,製造商可以优化生产工作流程、消除浪费并简化业务,同时满足个人化订单。这种客製化能力使製造商能够提供各种各样的产品,而不会牺牲效率或显着增加成本。此外,即时资料洞察可实现敏捷决策,并有助于根据不断变化的客户偏好快速调整生产计划和产品设计。
初始投资成本
初始投资成本是智慧製造技术普及的主要障碍。虽然从长远来看,这些技术有望提高效率、提高生产力并节省成本,但对于许多企业,尤其是中小型企业来说,初始成本可能很高。实施智慧製造系统通常需要大量投资,包括硬体、软体和基础设施升级、员工培训以及与现有系统的整合。然而,这样的财务支出可能会阻碍公司做出智慧製造决策,特别是当投资回报不明或他们缺乏资金进行如此大的前期投资时,可能会让你犹豫不决。
扩大云端技术的采用
云端技术越来越多地被采用,并透过提供无与伦比的灵活性、扩充性和可访问性来改变智慧製造格局。云端平台使製造商能够即时储存和处理连网型设备和感测器产生的大量资料,从而实现高级分析和预测维护功能。整个製造生态系统中资料的无缝整合提供了对营运的更大可视性和控制,优化生产流程,减少停机时间并提高整体效率。此外,云端基础的解决方案消除了对IT基础设施和维护的大量前期投资的需要,使製造商能够更经济高效地部署和管理智慧製造应用程式。
网路安全问题
随着越来越多的行业采用互联技术和物联网设备来简化业务,它们变得更容易受到网路威胁。这些技术的集合成为恶意行为者创造了许多可利用的入口点,可能导致资料外洩、业务中断,甚至物理损坏。这迫使製造商投入大量资源来保护其数位基础设施,从而将资金和注意力从创新和扩张工作上转移开。然而,由于担心安全漏洞的后果,对网路攻击的恐惧可能会阻止公司全面实施智慧製造解决方案。
Covid-19 爆发之初,全球供应链受到干扰,导致生产延迟和对智慧製造系统至关重要的组件短缺。为遏制病毒而采取的封锁措施导致工厂运作减少和人手不足,影响了智慧製造技术的采用。然而,危机也加速了製造过程中自动化和数数位化的引入。由于需要在社交距离通讯协定中维持运营,企业越来越多地转向智慧製造解决方案,以提高效率、灵活性和弹性。
大型企业部门预计将在预测期内成为最大的部门
透过对先进技术和资源的大量投资,大型企业预计将在智慧製造市场中占据最大份额。大型企业采用智慧製造解决方案不仅简化了生产流程,还促进了整个价值链的创新和效率。大企业深厚的财力使得大规模智慧製造倡议得以实施,为全行业的进步和标准化铺平了道路。此外,大公司往往是有影响力的早期采用者,展示了智慧製造解决方案的优势并帮助推动全行业的普及。
预计本地细分在预测期内将出现最高的复合年增长率。
透过为企业的製造流程提供更好的控制、安全性和灵活性,预计本地产业在预测期内将实现最高的复合年增长率。本地解决方案允许製造商直接在其设施内部署智慧技术,从而实现生产业务的即时监控、分析和最佳化。这种方法可以与现有基础设施无缝集成,最大限度地提高效率,同时最大限度地减少对工作流程的干扰。此外,本地解决方案增强了资料隐私和安全性,这对于具有严格监管要求或专有资讯的行业至关重要。
在预测期内,北美地区占据了最大的市场份额。物联网技术实现了製造过程中各种设备和系统之间的互连和资料交换,从而提高了全部区域的自动化程度、效率和生产力。在北美各地,各产业正在实施物联网主导的智慧製造解决方案,以优化业务、改善决策并增强整体竞争力。透过支援物联网的感测器、机器和分析平台,製造商可以即时收集有关设备性能、供应链物流和产品品质的资料,从而实现全部区域。
预计欧洲地区在整个预测期内将保持良好的成长。监管机构专注永续性、效率和技术进步,正在实施鼓励当地采用智慧製造方法的政策。这些法规通常包括有关能源效率、减少废弃物以及全部区域物联网、人工智慧和自动化等数位技术整合的指令。透过强制遵守这些标准,各国政府正在创造一个竞争环境,促进该地区智慧製造解决方案的创新和投资。
According to Stratistics MRC, the Global Smart Manufacturing Market is accounted for $130.03 billion in 2024 and is expected to reach $376.75 billion by 2030 growing at a CAGR of 19.4% during the forecast period. Smart Manufacturing integrates advanced technologies such as Internet of Things (IoT), artificial intelligence (AI), robotics, big data analytics, and cloud computing into manufacturing processes to enhance efficiency, flexibility, and productivity. It encompasses a holistic approach to production, where interconnected devices and systems communicate and collaborate seamlessly, enabling real-time monitoring, analysis, and decision-making. Smart Manufacturing optimizes resource utilization, reduces downtime, minimizes waste, and improves quality. It facilitates agile responses to market demands, customization, and rapid prototyping, fostering innovation and competitiveness.
According to Invest India.gov, key companies and governments worldwide invested around USD 17 billion in 2017 and are projected to invest around USD 60 billion by 2021. According to India.gov, in May 2020, the government of India invested around USD 265.0 million (20 lakh crore) as an "Economic Package.
Rising demand for customization and personalization
As consumers seek products tailored to their unique preferences and needs, manufacturers are turning to smart technologies to meet these demands efficiently. Smart manufacturing incorporates automation, data analytics, and connectivity to enable highly flexible production processes. By leveraging technologies like IoT devices, AI-driven analytics, and robotics, manufacturers can optimize production workflows, reduce waste, and streamline operations while accommodating personalized orders. This customization capability allows manufacturers to offer a diverse range of products without sacrificing efficiency or increasing costs significantly. Additionally, real-time data insights enable agile decision-making, facilitating rapid adjustments to production schedules or product designs based on changing customer preferences.
Initial investment costs
The initial investment costs pose a significant barrier to the widespread adoption of smart manufacturing technologies. While these technologies promise increased efficiency, productivity, and cost savings in the long run, the upfront expenses can be prohibitive for many businesses, especially smaller enterprises. Implementing smart manufacturing systems often requires substantial investments in hardware, software, infrastructure upgrades, employee training, and integration with existing systems. However, this financial outlay can deter companies from taking the leap into smart manufacturing, particularly if they are uncertain about the return on investment or lack the capital to make such a significant upfront commitment.
Rising adoption of cloud technologies
The increasing adoption of cloud technologies is revolutionizing the landscape of smart manufacturing by offering unparalleled flexibility, scalability, and accessibility. Cloud platforms provide manufacturers with the ability to store and process massive amounts of data generated by connected devices and sensors in real-time, enabling advanced analytics and predictive maintenance capabilities. This seamless integration of data across the manufacturing ecosystem facilitates enhanced visibility and control over operations, leading to optimized production processes, reduced downtime, and improved overall efficiency. Moreover, cloud-based solutions enable manufacturers to deploy and manage smart manufacturing applications more cost-effectively, as they eliminate the need for large upfront investments in IT infrastructure and maintenance.
Cybersecurity concerns
As industries increasingly adopt interconnected technologies and IoT devices to streamline operations, they become more susceptible to cyber threats. The integration of these technologies creates numerous entry points for malicious actors to exploit, potentially leading to data breaches, operational disruptions, and even physical harm. Manufacturers are thus compelled to invest substantial resources in securing their digital infrastructure, diverting funds and attention away from innovation and expansion efforts. However, the fear of cyber attacks can deter businesses from fully embracing smart manufacturing solutions, fearing the repercussions of a security breach.
Initially, the outbreak disrupted global supply chains, causing production delays and shortages of critical components for smart manufacturing systems. Lockdown measures enforced to contain the virus led to reduced factory operations and manpower shortages, affecting the implementation of smart manufacturing technologies. However, the crisis also accelerated the adoption of automation and digitalization in manufacturing processes. With the need to maintain operations amidst social distancing protocols, companies increasingly turned to smart manufacturing solutions to enhance efficiency, flexibility, and resilience.
The Large Enterprises segment is expected to be the largest during the forecast period
Large enterprises segment is expected to hold the largest share of the smart manufacturing market through their significant investments in advanced technologies and resources. Their adoption of smart manufacturing solutions not only streamlines production processes but also drives innovation and efficiency across the entire value chain. Their substantial financial resources enable them to implement large-scale smart manufacturing initiatives, paving the way for industry-wide advancements and standards. Additionally, large enterprises often serve as influential early adopters, showcasing the benefits of smart manufacturing solutions and encouraging wider industry adoption.
The On-Premises segment is expected to have the highest CAGR during the forecast period
On-Premises segment is expected to have the highest CAGR during the forecast period by providing companies with greater control, security, and flexibility in their manufacturing processes. By utilizing on-premises solutions, manufacturers can deploy smart technologies directly within their facilities, enabling real-time monitoring, analysis, and optimization of production operations. This approach allows for seamless integration with existing infrastructure, ensuring minimal disruption to workflows while maximizing efficiency gains. Additionally, on-premises solutions offer heightened data privacy and security, vital for industries with stringent regulatory requirements or proprietary information.
North America region commanded the largest share of the market over the projection period. IoT technology enables interconnectedness and data exchange among various devices and systems within manufacturing processes, leading to increased automation, efficiency, and productivity across the region. In North America, industries are embracing IoT-driven smart manufacturing solutions to optimize operations, improve decision-making, and enhance overall competitiveness. Through IoT-enabled sensors, machines, and analytics platforms, manufacturers can gather real-time data on equipment performance, supply chain logistics, and product quality, enabling predictive maintenance and proactive adjustments to production processes throughout the region.
Europe region is poised to hold lucrative growth throughout the extrapolated period. With a focus on sustainability, efficiency, and technological advancement, regulatory bodies are implementing policies that incentivize the regional adoption of smart manufacturing practices. These regulations often include directives for energy efficiency, waste reduction, and the integration of digital technologies such as IoT, AI, and automation throughout the region. By mandating compliance with these standards, governments are fostering a competitive environment that encourages innovation and investment in smart manufacturing solutions in the region.
Key players in the market
Some of the key players in Smart Manufacturing market include ABB Group, General Electric, Hexagon AB, Honeywell International, IBM Corporation, Intel Corporation, Microsoft Corporation, Mitsubishi Electric Corporation, Oracle Corporation, Rockwell Automation, Schaeffler AG, Schneider Electric, Siemens AG and Toshiba Corporation.
In June 2023, Schneider Electric partnered with ArcelorMittal Nippon Steel India for hi-tech training on smart manufacturing. The partnership also includes smart labs and training labs for NAMTECH, an education initiative by AM/NS India, which will be developed by Schneider Electric.
In April 2023, Honeywell International, Inc. acquired Compressor Controls Corporation (CCC), a provider of turbomachinery control and optimization solutions, for USD 670 million. This acquisition is expected to strengthen their presence in automation, industrial control, and process solutions.
In April 2023, Robert Bosch GmbH partnered with Rhenus Automotive and REMONDIS subsidiary TSR Recycling, to develop Europe's first fully automated battery-discharging plant. The plant will be a fully automated system for disassembling and discharging battery modules, which is expected to augment the industry growth further.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.