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市场调查报告书
商品编码
1830933
可程式逻辑控制器市场Programmable logic controller Market |
可程式逻辑控制器市场预计将从 2024 年的 121.5 亿美元扩大到 2031 年的 175.5 亿美元,在此期间的复合年增长率预计为 6.7%。
分析师观点:近年来,全球工业领域对工业自动化的采用显着成长。可程式逻辑控制器 (PLC) 是一种用于执行监控等任务的电子设备。基于 PLC 的自动化系统相比传统工业自动化系统具有许多优势。与传统技术相比,可程式逻辑控制器市场的产品不仅效率更高,而且维护成本更低。此外,它们还具有更高的灵活性和功能性,使其成为满足当今工业格局动态需求的理想选择。随着人们对 PLC 产品优势的认识不断加深,预计未来几年其采用率将会上升。 PLC 本质上是一台计算机,可以监控和管理各种工业流程,从简单的机械到复杂的生产线。这些控制器可以连接到感测器和控製网络,使其能够自主运作或与其他设备协同运作。因此,可程式逻辑控制器市场的产品对于工业自动化系统的无缝高效运作至关重要。
对于致力于打造「智慧工厂」的製造商来说,有效的生产和行销策略至关重要。 「智慧工厂」可以简化生产流程,减少人工干预,促进生产线资料的及时收集,并增强生产调度和规划能力。市场上有各种各样的数位和类比控制设备,包括用于管理马达运行、电磁阀动作、产品计数以及温度、压力和流量调节等功能的PLC。可程式逻辑控制器市场的产品目前广泛应用于钢铁、石油、化学、电力、建材、机械製造、汽车、纺织、交通运输、环保和娱乐等各行业。例如,西门子于2023年6月推出了一款全虚拟PLC Simatic S7-1500V,它增强了现有的Simatic系列产品,并支援虚拟PLC运算。
可程式逻辑控制器市场概览:随着各行业向工业 4.0 和工业物联网 (IIoT) 转型,可程式逻辑控制器 (PLC) 在工业自动化领域的应用预计将持续成长和演变。过去,该市场中的产品一直作为独立设备运作。然而,随着互联互通趋势的日益增强,这些系统现在可以透过乙太网路和各种网路协定与其他设备和系统通讯。此功能支援即时资料共享以及远端监控。随着企业努力优化流程并提高效率,PLC 与其他工业控制系统的整合正变得越来越普遍。
工业控制和自动化技术的影响力已超越製造业。例如,2021年3月,ABB为印度一座5吉瓦(GW)太阳能发电厂部署了采用可程式逻辑控制器的自动化系统。 ABB的SCADA系统是一种自动化控制解决方案,可让工厂操作员从集中位置监控和分析专案资料。
战略洞察
可程式逻辑控制器市场驱动因素:PLC 在工业 4.0 中日益重要的角色推动了可程式逻辑控制器市场的扩张
人工智慧、云端运算、先进感测器和巨量资料分析等技术创新正在深刻影响工业领域。这些进步被统称为工业4.0。在这种新的工业格局中,PLC充当着至关重要的控制枢纽、输入中心和人类操作员的介面。 PLC技术正在进一步发展,以增强透过工业物联网(IIoT)与众多输入感测器的连接,使其成为即时製造作业的核心处理器。因此,PLC现在可以轻鬆捕获海量资料并将其传递给机器学习系统。例如,来自输入感测器和其他设备的资料可以与PLC资料集成,从而提供基于「巨量资料」的全面概览。工厂经理和资料分析师可以利用分析工具更好地追踪巨量资料、优化资源、管理物流、安排任务并协调供应商时间,从而创建高效的製造流程。此外,还可以监控和分析“巨量资料”,以实现工业系统内机器和设备的最佳性能以及预防性维护。
近年来,PLC 以及其他促进机器介面和流程自动化的重要组件在製造业数位转型中发挥关键作用。预计在工业 4.0 革命中,它们将继续作为工人的主要控制、输入中心和人机介面 (HMI) 发挥重要作用。未来的智慧工厂预计将在 PLC、自动化和机器人技术的整合上蓬勃发展。因此,PLC 在工业 4.0 中日益增强的作用将支持可程式逻辑控制器市场的成长。
可程式逻辑控制器市场区隔分析:可程式逻辑控制器市场根据产品类型分为基于硬体的 PLC 和基于软体的 PLC。 PLC 是工业自动化控制系统的基础,能够有效率地监控和控制流程。它们由协同工作的硬体和软体组件组成。在工业环境中,软体组件正日益取代硬体组件。基于软体的可程式逻辑控制器(软体 PLC)效能可靠、功能强大且用途广泛。 2017 年 9 月,独立于製造商的 Codesys IEC 61131-3 自动化软体开发商 3S-Smart Software Solutions 宣布,其 SoftPLC 软体现已可用作基于 Linux 的开放式控制系统的运行时环境,例如 Wago 的 PFC 100 和西门子的 Simatic IOT2000。
可程式逻辑控制器市场区域分析:北美,尤其是美国,凭藉其技术进步引领工业自动化领域。美国是全球工业中心,汽车、化学、食品饮料、石油天然气等产业蓬勃发展,这些产业是可程式逻辑控制器系统的主要终端使用者。美国是全球最大的汽车市场之一,2020 年轻型汽车销量预计为 1,450 万辆。就汽车销售和产量而言,美国是全球第二大汽车市场。根据 Autos Drive America 的数据,预计到 2020 年,外国製造商将在美国生产 500 万辆汽车。
美国化工产业将原料加工成7万多种现代生活必需品,满足全国75万多名终端消费者的需求。从石化生产商到化学品批发商,遍布美国的众多化学企业在复杂的全球供应链中使用、生产、储存、运输或交付化学品。因此,各行各业的广泛存在和运作范围在美国对可程式逻辑控制器系统的需求庞大。
可程式逻辑控制器市场报告范围
可程式逻辑控制器市场关键参与者分析:可程式逻辑控制器市场的分析包括西门子、罗克韦尔自动化、三菱电机公司、欧姆龙公司、施耐德电气、ABB、伊顿、霍尼韦尔国际公司、艾默生电气公司和日立公司等公司。
可程式逻辑控制器市场的最新发展:市场上的公司正在积极推行无机和有机策略,例如併购。以下是一些近期的关键发展。
2023年4月,西门子在2023年汉诺威工业博览会上推出了一款完整的虚拟PLC。 Simatic S7-1500V增强了现有的Simatic产品系列,同时满足了虚拟PLC运算等特定的市场需求。 2019年9月,西门子宣布推出一款模组,将人工智慧功能整合到Simatic S7-1500控制器和ET 200MP I/O系统中。该产品在美国拉斯维加斯包装展上亮相,为未来的产品组合奠定了基础,该产品组合将使人工智慧应用于西门子全整合自动化(TIA)架构的各个层面,从而无缝连接硬体和软体。
The programmable logic controller market is projected to expand from US$ 12.15 billion in 2024 to US$ 17.55 billion by 2031, with an estimated CAGR of 6.7% during this period.
Analyst Perspective:In recent years, there has been a notable rise in the adoption of industrial automation within the global industrial sector. Programmable logic controllers (PLCs) are electronic devices designed to execute tasks such as monitoring and control. PLC-based automation offers numerous advantages over traditional industrial automation systems. Products in the programmable logic controller market are not only more efficient but also less costly to maintain compared to older technologies. Additionally, they provide greater flexibility and functionality, making them ideal for the dynamic requirements of today's industrial landscape. As awareness of the benefits of PLC products increases, their adoption is expected to rise in the forthcoming years. A PLC is essentially a computer that monitors and manages a wide range of industrial processes, from simple machinery to complex production lines. These controllers can connect to sensor and control networks, enabling them to operate autonomously or in conjunction with other devices. Consequently, products in the programmable logic controller market are vital for the seamless and efficient operation of industrial automation systems.
Effective production and marketing strategies are essential for manufacturers aiming to establish an "intelligent factory," which simplifies the production process, reduces manual intervention, facilitates timely data collection from production lines, and enhances production scheduling and planning. A variety of digital and analog control devices available in the market include PLCs that manage motor operations, solenoid valve actions, product counting, and the regulation of temperature, pressure, and flow, among other functions. Products in the programmable logic controller market are now extensively used across various industries, including steel, petroleum, chemicals, electric power, building materials, machinery manufacturing, automotive, textiles, transportation, environmental protection, and entertainment. For example, in June 2023, Siemens introduced a fully virtual PLC, the Simatic S7-1500V, which enhances the existing Simatic range and supports virtual PLC computing.
Programmable Logic Controller Market Overview:The implementation of programmable logic controllers (PLCs) in industrial automation is anticipated to grow and evolve as industries transition towards Industry 4.0 and the Industrial Internet of Things (IIoT). Historically, products in this market have functioned as standalone devices. However, with the increasing trend of connectivity, these systems can now communicate with other devices and systems through Ethernet and various networking protocols. This capability allows for real-time data sharing, as well as remote monitoring and control. The integration of PLCs with other industrial control systems is becoming more prevalent as companies strive to optimize processes and enhance efficiencies.
The influence of industrial control and automation technologies is extending beyond the manufacturing sector. For instance, in March 2021, ABB implemented automation systems for a 5-gigawatt (GW) solar plant in India using programmable logic controllers. ABB's SCADA system, an automation control solution, enables plant operators to monitor and analyze project data from a centralized location.
Strategic Insights
Programmable Logic Controller Market Driver:The Growing Role of PLCs in Industry 4.0 Fuels the Expansion of the Programmable Logic Controller Market
Technological innovations such as artificial intelligence, cloud computing, advanced sensors, and big data analytics are significantly influencing the industrial sector. These advancements are collectively referred to as Industry 4.0. PLCs serve as crucial control hubs, input centers, and interfaces for human operators in this new industrial landscape. PLC technology is being further developed to enhance connectivity with numerous input sensors via the Industrial Internet of Things (IIoT), allowing them to act as core processors in real-time manufacturing operations. Consequently, PLCs can now effortlessly capture vast amounts of data and relay it to machine learning systems. For instance, data from input sensors and other devices can be integrated with PLC data to provide a comprehensive overview derived from "big data." Plant managers and data analysts can utilize analytical tools to better track big data, optimize resources, manage logistics, schedule tasks, and coordinate supplier timing to create highly efficient manufacturing processes. Moreover, "big data" can be monitored and analyzed for optimal machine and equipment performance and preventive maintenance within industrial systems.
PLCs, along with other essential components that facilitate machine interfacing and process automation, have been pivotal in the digitization of manufacturing in recent years. They are expected to continue playing a significant role as the primary control, input center, and human-machine interface (HMI) for workers during the Industry 4.0 revolution. Future smart factories are anticipated to thrive on the integration of PLCs, automation, and robotics. Thus, the strengthening role of PLCs in Industry 4.0 supports the growth of the programmable logic controller market.
Programmable Logic Controller Market Segmental Analysis:The programmable logic controller market is categorized based on offerings into hardware-based PLCs and software-based PLCs. PLCs are fundamental to control systems in industrial automation, enabling efficient monitoring and control of processes. They consist of both hardware and software components that work together. In industrial environments, software components are increasingly replacing their hardware counterparts. Software-based programmable logic controllers (soft PLCs) are reliable, powerful, and versatile. In September 2017, 3S-Smart Software Solutions, a developer of manufacturer-independent Codesys IEC 61131-3 automation software, announced that its SoftPLC software is now available as a runtime environment for open Linux-based control systems, such as Wago's PFC 100 and Siemens' Simatic IOT2000.
Programmable Logic Controller Market Regional Analysis:North America, particularly the United States, leads the industrial automation sector due to its technological advancements. The US is a global industrial hub, with thriving automotive, chemical, food & beverages, oil & gas industries, which are among the primary end users of programmable logic controller systems. The US is one of the largest automotive markets in the world, with light vehicle sales estimated at 14.5 million units in 2020. In terms of vehicle sales and production, it ranks as the second-largest market globally. According to Autos Drive America, foreign manufacturers are projected to produce 5 million vehicles in the US by 2020.
The chemicals sector in the US processes raw materials into over 70,000 products essential for modern living, catering to the needs of more than 750,000 end consumers nationwide. Numerous chemical facilities across the country, ranging from petrochemical producers to chemical wholesalers, utilize, manufacture, store, transport, or deliver chemicals throughout a complex global supply chain. Therefore, the extensive presence and operational scope of various industries create a strong demand for programmable logic controller systems in the US.
Programmable Logic Controller Market Report Scope
Programmable Logic Controller Market Key Player Analysis:The analysis of the programmable logic controller market includes profiling companies such as Siemens, Rockwell Automation, Mitsubishi Electric Corporation, OMRON Corporation, Schneider Electric, ABB, Eaton, Honeywell International Inc., Emerson Electric Co., and Hitachi, Ltd.
Recent Developments in the Programmable Logic Controller Market:Companies in the market are actively pursuing both inorganic and organic strategies, such as mergers and acquisitions. Below are some of the recent key developments.
In April 2023, Siemens launched a complete virtual PLC at Hannover Messe 2023. The Simatic S7-1500V enhances the existing Simatic range while addressing specific market needs, such as virtual PLC computing.In September 2019, Siemens announced the introduction of a module that integrates AI capabilities into the Simatic S7-1500 controller and ET 200MP I/O system. This offering was unveiled in the United States at PACK EXPO Las Vegas, laying the groundwork for a future portfolio that will enable AI across all levels of Siemens' Totally Integrated Automation (TIA) architecture, which seamlessly connects hardware and software.