市场调查报告书
商品编码
1503360
到 2030 年工厂自动化和工业控制市场预测:按产品、组件、应用、最终用户和地区进行的全球分析Factory Automation and Industrial Controls Market Forecasts to 2030 - Global Analysis By Product (Industrial Control Systems, Field Devices and Other Products), Component, Application, End User and By Geography |
根据Stratistics MRC的数据,2024年全球工厂自动化和工业控制市场规模为1,837亿美元,预计在预测期内将以10.2%的复合年增长率成长,到2030年达到3,290亿美元。
工厂自动化和工业控制包括 PLC、机器人、SCADA 系统和 MES 软体等技术,以简化製造流程。这些系统整合了硬体(PLC、感测器、机器人)和软体(SCADA、MES),以提高生产力、品质和安全性。这些系统可自动执行从组装工作到製程控制的各种任务,优化汽车、电子和製药等产业的效率。服务包括支援无缝整合和营运的咨询、维护和培训。
提高能源效率并节省成本
各行业的製造商越来越多地采用自动化和控制系统来优化能源使用、降低营运成本并提高整体生产力。主要影响之一是对整合节能组件(例如变频驱动器 (VFD)、伺服马达和高效能电源)的先进自动化技术的需求。这些技术最大限度地减少了生产过程中的能源浪费,从而降低了能源成本并减少了对环境的影响。这种主动方法透过优化设备性能和最大限度地减少停机时间来帮助提高营运效率并降低整体生产成本。
复杂的整合
整合各种自动化系统,包括可程式逻辑控制器 (PLC)、人机介面 (HMI)、感测器、致动器和网路组件,需要专业知识和仔细规划。这种复杂性通常会导致更高的实施成本。因为公司需要投资于熟练的劳动力、培训和客製化解决方案,以确保整个生产过程的无缝整合。此外,来自不同供应商的不同自动化组件之间可能会出现相容性问题,使整合工作更加复杂。
自动化趋势日益增长
机器人、人工智慧 (AI)、机器学习和物联网 (IoT) 设备等自动化技术正在彻底改变各行业的製造流程。主要影响之一是对先进自动化解决方案的需求不断增长,这些解决方案可以提高效率、生产力和质量,同时降低营运成本。自动化系统简化了生产工作流程,最大限度地减少人为错误,实现连续运营,并提高製造商的整体绩效和竞争力。
缺乏技术纯熟劳工
机器人、PLC、HMI 和高级控制系统等自动化技术需要安装、编程、故障排除和维护方面的专业知识和技能。缺乏技术纯熟劳工来执行这些任务可能会导致部署延迟、停机时间增加和营运成本更高,因为公司必须依赖外部专业知识或投资额外的培训。此外,技术纯熟劳工的短缺可能会加剧公司之间的人才竞争,推高人事费用,并增加产业内的离职率。这种不稳定性会进一步影响生产力和业务效率。
COVID-19 的影响
COVID-19 大流行对工业控制和工厂自动化市场的成长产生了负面影响。全球封锁已经关闭了许多製造设施并扰乱了供应链。工业自动化和活动支出减少对市场产生了严重影响。由于实施成本高昂,智慧自动化和先进技术取代传统技术预计将限制市场成长。此外,先进技术的製造和维护成本较高,最终会提高自动化的价格并抑制市场成长。
工业控制系统产业预计将在预测期内成为最大的产业
工业控制系统涵盖了可程式逻辑控制器(PLC)、分散式控制系统(DCS)、监控和资料撷取(SCADA)系统以及工业机器人等各种技术,因此预计会越来越多。透过自动执行重复性任务、即时监控设备效能并促进预测性维护,ICS 可以帮助製造商优化生产流程、最大限度地减少停机时间并提高整体效率。
预计组装自动化产业在预测期内的复合年增长率最高。
由于组装自动化简化了生产流程并透过缩短週期时间提高了生产率,预计组装自动化产业在预测期内将出现最高的复合年增长率。自动化系统可以准确、一致地执行重复性任务,从而提高生产力和吞吐量。自动检测系统可以比手动检测更可靠地检测缺陷,从而提高产品可靠性并降低召回的可能性。此外,组装自动化的采用将推动工业控制系统、机器人、人工智慧和物联网技术的创新。
预计北美在预测期内将占据最大的市场占有率,因为它是主要汽车OEM的所在地,并受益于发达的基础设施和政府对电动车的支持。此外,年轻人对豪华和高檔汽车的日益偏好预计将提供有利可图的机会。此外,由于数位化、自动化程度的提高和新的经营模式,汽车产业也将经历类似的变化。由于这些因素,汽车产业正在出现四种颠覆性技术主导的趋势:移动性增强、自动驾驶、电气化和互联。此外,亚马逊等主要电商公司持有的扩张,以及物流和配送服务的扩张,对商用车的需求产生了重大影响。
由于包括中国、印度、韩国和日本在内的许多行业都专注于提高流程效率和降低製造成本,预计亚太地区将在预测期内保持最高的复合年增长率。此外,机器人技术的进步以及批量生产产品以满足不断增长的人口需求的需求正在将供应链连接起来。此外,物联网设备的增加以及新兴国家智慧工厂自动化的日益普及进一步导致工业自动化的广泛采用。
According to Stratistics MRC, the Global Factory Automation and Industrial Controls Market is accounted for $183.7 billion in 2024 and is expected to reach $329.0 billion by 2030 growing at a CAGR of 10.2% during the forecast period. Factory automation and industrial controls encompass technologies like PLCs, robotics, SCADA systems, and MES software, streamlining manufacturing processes. These systems integrate hardware (PLCs, sensors, robots) with software (SCADA, MES) to enhance productivity, quality, and safety. They automate tasks ranging from assembly line operations to process control, optimizing efficiency across industries such as automotive, electronics, and pharmaceuticals. Services include consulting, maintenance, and training to support seamless integration and operation.
According to the deal, the American robotics developer has been valued at USD 1.1 billion, and Hyundai has 80% shares while SoftBank still owns 20%.
Growing emphasis on energy efficiency and cost reduction
Manufacturers across industries are increasingly adopting automation and control systems to optimize energy usage, reduce operational costs, and enhance overall productivity. One major effect is the demand for advanced automation technologies that integrate energy-efficient components such as variable frequency drives (VFDs), servo motors, and efficient power supplies. These technologies help minimize energy wastage during production processes, leading to lower utility bills and reduced environmental impact. This proactive approach helps in optimizing equipment performance and minimizing downtime, thereby improving operational efficiency and reducing overall production costs.
Complexity of integration
Integrating diverse automation systems, such as programmable logic controllers (PLCs), human-machine interfaces (HMIs), sensors, actuators, and networking components, requires specialized expertise and careful planning. This complexity often leads to higher deployment costs, as companies may need to invest in skilled labor, training, and customized solutions to ensure seamless integration across their production processes. Moreover, compatibility issues between different automation components from various vendors can arise, complicating integration efforts further.
Growing trend towards automation
Automation technologies, including robotics, artificial intelligence (AI), machine learning, and Internet of Things (IoT) devices, are revolutionizing manufacturing processes across industries. One significant effect is the increased demand for advanced automation solutions that enhance efficiency, productivity, and quality while reducing operational costs. Automated systems streamline production workflows, minimize human error, and enable continuous operation, leading to improved overall performance and competitiveness for manufacturers.
Skilled workforce shortage
Automation technologies such as robotics, PLCs, HMIs, and advanced control systems require specialized knowledge and skills for installation, programming, troubleshooting, and maintenance. The shortage of skilled workers capable of handling these tasks can lead to delays in deployment, increased downtime, and higher operational costs as companies may need to rely on external expertise or invest in additional training. Furthermore, the skilled workforce shortage exacerbates competition for talent among companies, potentially driving up labor costs and increasing turnover rates within the industry. This instability can further impact productivity and operational efficiency.
Covid-19 Impact
The COVID-19 pandemic had a negative impact on the growth of the industrial control & factory automation market. Many manufacturing facilities were shut down due to the global lockdown, resulting in supply chain disruption. The declining expenditure on industrial automation and activity severely impacted the market. The replacement of traditional techniques with smart automation and advanced technology requires a high cost for installation, which is anticipated to restrict market growth. In addition, the advanced technology has high manufacturing and maintenance costs, eventually increasing the price of automation and restraining market growth
The industrial control systems segment is expected to be the largest during the forecast period
The industrial control systems is expected to be the largest during the forecast period as these systems encompass a range of technologies including programmable logic controllers (PLCs), distributed control systems (DCS), supervisory control and data acquisition (SCADA) systems, and industrial robots. By automating repetitive tasks, monitoring equipment performance in real-time, and facilitating predictive maintenance, ICS help manufacturers optimize production processes, minimize downtime, and improve overall efficiency.
The assembly line automation segment is expected to have the highest CAGR during the forecast period
The assembly line automation segment is expected to have the highest CAGR during the forecast period as assembly line automation enhances productivity by streamlining production processes and reducing cycle times. Automated systems can perform repetitive tasks with precision and consistency, leading to higher output rates and increased throughput. Automated inspection systems can detect defects more reliably than manual inspection, thereby enhancing product reliability and reducing the likelihood of recalls. Furthermore, the adoption of assembly line automation drives innovation in industrial control systems, robotics, AI, and IoT technologies.
North America is projected to hold the largest market share during the forecast period as major automotive OEMs are based in the nation, benefiting from a substantial infrastructure and the government's support for electric vehicles. In addition, the increasing inclination of young people for luxury and premium vehicles is predicted to present lucrative opportunities. Additionally, the automotive industry will similarly undergo a change fueled by digitization, rising automation, and new business models. Four disruptive technology-driven trends are emerging in the automobile industry as a result of these factors: diversified mobility, autonomous driving, electrification, and connection. Moreover, growing logistics and delivery services, along with the expansion of vehicle fleets by major e-commerce players like Amazon, etc., significantly impact the demand for commercial cars.
Asia Pacific is projected to hold the highest CAGR over the forecast period owing to many industrial verticals emphasizing increasing process effectiveness and lowering their manufacturing costs across China, India, South Korea, and Japan. Furthermore advancements in robotic technology and the need to produce products in a single batch connected supply chain to meet the requirement of a growing population. Moreover, the increase in IoT devices and the growing adoption of smart factory automation across emerging nations has further led to the increasing adoption of industrial automation.
Key players in the market
Some of the key players in Factory Automation and Industrial Controls market include 3D Systems, ABB Limited, Aspen Technology Inc., Emerson Electric Company, Endress + Hauser, Fanuc, General Electric Co., Honeywell International Inc., Mitsubishi Electric Corporation, Omron Corporation, Robert Bosch GmbH, Rockwell Automation Inc., Schneider Electric SE, Siemens AG, Stratasys, Texas Instruments Inc. and Yokogawa Electric Corporation
In June 2024, ABB launches next-generation Robotics control platform OmniCore. the full integration of AI, sensor, cloud and edge computing systems to create the most advanced and autonomous robotic applications.
In June 2024, ABB's integrated technology will stabilize the power grid as Spanish islands transition to green energy. With this project, Red Electrica advances the execution of its Network Development Plan 2021-2026, which will allow the integration of 67 percent renewable energy into the generation mix
In June 2024, Emerson Completes Acquisition of NI, Advancing Global Automation Leadership. The acquisition of NI advances Emerson's position as a global automation leader and expands its opportunity to capitalize on key secular trends like nearshoring, digital transformation, and sustainability and decarbonization.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.