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市场调查报告书
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1880566
工厂自动化市场预测至2032年:按组件、解决方案、最终用户和区域分類的全球分析Factory Automation Market Forecasts to 2032 - Global Analysis By Component (Hardware, Software, and Services), Solution, End User, and By Geography |
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根据 Stratistics MRC 的一项研究,预计到 2025 年,全球工厂自动化市场价值将达到 2,356 亿美元,到 2032 年将达到 4,476 亿美元。
预计在预测期内,工厂自动化将以9.6%的复合年增长率成长。工厂自动化是指将机器人技术、控制系统、感测器和软体引入製造工厂,以提高生产效率、产品品质和柔软性。解决方案涵盖从独立机器人到整合生产线和类比操作的数位双胞胎等各种类型。需求成长的驱动因素包括製造业回流趋势、客製化需求以及对更高效率的追求。供应商提供系统整合、预测性维护和人工智慧驱动的最佳化服务,以减少停机时间和废弃物。
根据国际机器人联合会(IFR)的数据,到 2023 年,工厂中安装的工业机器人数量将达到创纪录的 276,288 台。
工业4.0和智慧製造技术的日益普及
工厂自动化市场的关键驱动力是工业4.0和智慧製造理念的加速普及。网实整合系统、物联网 (IoT) 和现场高级数据分析的整合正在推动这项变革。企业正积极利用这些技术来提高产品品质、实现前所未有的效率并实现大规模客製化。向智慧互联工厂的转型正在创造对各种自动化组件和软体的稳定需求,从而改变现代产品的製造方式。
高昂的初始投资和实施成本
自动化系统广泛应用的主要障碍仍然是高昂的初始投资和实施成本。这不仅包括对机器人和感测器等先进硬体的大量资本支出,还包括系统整合、软体许可和员工技能提升等方面的成本。对于许多中小企业而言,这种财务障碍往往导致决策週期过长,并且不愿从旧有系统迁移,从而限制了整体市场成长,尤其是在对成本较为敏感的地区。
开发云端基础的自动化解决方案
云端基础自动化解决方案的开发和广泛应用带来了巨大的市场机会。这些平台提供可扩展的订阅模式,降低了初始资本支出,并减少了进入门槛。云端系统支援随时随地即时存取数据,从而实现卓越的远端监控、预测性维护以及全球业务运营的无缝协作。这种转变使更多製造商,尤其是中小企业,能够利用先进的数据分析技术,连接其所有营运环节,从而提高效率并加速自动化进程。
来自国内外自动化供应商的激烈竞争
市场面临全球巨头和灵活敏捷的本地自动化供应商的激烈竞争。这种拥挤的市场环境加剧了价格战,挤压了所有参与者的利润空间。此外,本地竞争对手拥有深厚的区域知识,能够以低成本提供客製化解决方案,这对国际公司的优势构成了挑战。这种持续不断的竞争压力迫使企业不断增加对创新和客户服务的投入,使得任何一家公司都难以在全球市场中保持可持续的竞争优势。
新冠疫情初期,严重的供应链瓶颈和暂时停工导致工厂自动化市场受到衝击,正在进行的计划因此停滞。然而,疫情最终却成为推动市场转型的重要催化剂。这场危机暴露了对人力和传统供应链的严重依赖,迫使製造商加快对自动化的投资,以确保业务永续营运。疫情后,企业更加重视减少对人力的依赖,并致力于打造更灵活、更透明的生产系统,这导致对机器人和数数位化解决方案的需求激增。
预计在预测期内,硬体细分市场将占据最大的市场份额。
由于硬体在任何自动化系统中都扮演着基础性角色,包括工业机器人、感测器、致动器和控制设备等关键实体组件,预计硬体部分将在预测期内占据最大的市场份额。儘管软体的重要性日益凸显,但这些有形组件代表着建立自动化生产线所需的大量资本投资。此外,全球范围内以新设备取代旧工厂的趋势正在加速发展,这确保了对硬体的稳定高需求,预计硬体将在不久的将来成为市场最大、最重要的收入来源。
预计在预测期内,製造执行系统(MES)细分市场将呈现最高的复合年增长率。
预计在预测期内,製造执行系统 (MES) 领域将实现最高成长率,因为製造商越来越希望弥合企业级计画与现场营运之间的差距。这些系统能够即时展现生产流程,并支援数据驱动的决策,从而优化效率、追踪品质并管理资源。全球供应链日益复杂以及严格的监管合规要求正在推动 MES 的广泛应用。
预计亚太地区将在预测期内占据最大的市场份额。这一主导地位得益于中国、日本和韩国等全球製造业强国,它们正积极投资自动化以保持其竞争优势。该地区正在实施强有力的政府倡议,例如“中国製造2025”,以促进工业现代化。加上人事费用不断上涨和庞大的製造业基础,这些因素共同造就了对自动化技术的巨大且持续的需求,巩固了该地区在市场规模和价值方面的持续主导地位。
预计亚太地区在预测期内将实现最高的复合年增长率。这项加速成长主要得益于印度、越南和泰国等新兴经济体的快速工业化。这些国家正积极吸引外资并发展製造业。各国政府也透过优惠政策和对工业基础设施的投资来支持这项转型。此外,全球供应链持续向该地区策略转移,将进一步推动对先进自动化解决方案的需求,使亚太地区成为未来几年最具活力的成长区域。
According to Stratistics MRC, the Global Factory Automation Market is accounted for $235.6 billion in 2025 and is expected to reach $447.6 billion by 2032, growing at a CAGR of 9.6% during the forecast period. The factory automation equips manufacturing plants with robotics, control systems, sensors, and software to increase productivity, quality, and flexibility. Solutions range from standalone robots to integrated production lines and digital twins that simulate operations. Demand stems from reshoring trends, customization needs, and the push for higher efficiency. Vendors offer system integration, predictive maintenance, and AI-driven optimization to reduce downtime and scrap.
According to the International Federation of Robotics, industrial robot installations in factories reached record levels with 276,288 robots installed in 2023.
Growing adoption of Industry 4.0 and smart manufacturing technologies
The primary driver for the factory automation market is the accelerating adoption of Industry 4.0 and smart manufacturing principles. The integration of cyber-physical systems, the Internet of Things (IoT), and advanced data analytics on the shop floor fuel this revolution. Companies are actively using these technologies to improve product quality, make operations more efficient than ever, and allow for mass customization. This move towards smart, connected factories is leading to a steady need for various automation parts and software, changing how products are made today.
High initial investment and implementation costs
A significant barrier to widespread adoption remains the high initial investment and implementation costs associated with automation systems. This includes not only the substantial capital outlay for sophisticated hardware like robotics and sensors but also the expenses related to system integration, software licensing, and workforce retraining. For many small and medium-sized enterprises (SMEs), this financial hurdle is prohibitive, often leading to prolonged decision-making cycles and reluctance to transition from legacy systems, thereby restraining overall market growth, particularly in cost-sensitive regions.
Development of cloud-based automation solutions
The development and proliferation of cloud-based automation solutions present a substantial market opportunity. These platforms lower the barrier to entry by offering scalable, subscription-based models that reduce upfront capital expenditure. Cloud systems facilitate real-time data access from anywhere, enabling superior remote monitoring, predictive maintenance, and seamless collaboration across global operations. This change allows more manufacturers, especially small and medium-sized enterprises, to use advanced data analysis and connect their entire operations, leading to greater efficiency and encouraging more companies to adopt automation.
Intense competition from local and global automation providers
The market faces the persistent threat of intense competition from a diverse mix of global giants and nimble local automation providers. This crowded landscape fuels price wars, squeezing profit margins for all players. Furthermore, local competitors often possess deep regional knowledge and can offer tailored solutions at lower costs, challenging the dominance of international corporations. This relentless competitive pressure forces continuous investment in innovation and customer service, making it challenging for any single entity to maintain a sustained competitive advantage in the global marketplace.
The COVID-19 pandemic initially disrupted the factory automation market through severe supply chain bottlenecks and temporary shutdowns, stalling ongoing projects. However, it ultimately acted as a powerful catalyst for market transformation. The crisis exposed profound vulnerabilities in reliance on manual labor and traditional supply chains, compelling manufacturers to accelerate investments in automation to ensure operational resilience. This heightened focus on minimizing human dependency and building more agile, transparent production systems has led to a surge in demand for robotics and digitalization solutions post-pandemic.
The hardware segment is expected to be the largest during the forecast period
The hardware segment is expected to account for the largest market share during the forecast period, attributed to its foundational role in any automation setup, comprising essential physical components such as industrial robots, sensors, actuators, and control devices. Despite the growing importance of software, these tangible elements represent the crucial capital investments required to establish automated production lines. Additionally, the worldwide effort to upgrade old factories with new machines guarantees a steady and high demand for hardware, making it the biggest and most important source of income in the market for the near future.
The manufacturing execution systems (MES) segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the manufacturing execution systems (MES) segment is predicted to witness the highest growth rate as manufacturers increasingly seek to bridge the gap between enterprise-level planning and shop-floor operations. These systems provide real-time visibility into production processes, enabling data-driven decision-making to optimize efficiency, track quality, and manage resources. The escalating complexity of global supply chains and the need for strict regulatory compliance are driving robust adoption.
During the forecast period, the Asia Pacific region is expected to hold the largest market share. This leadership is anchored by China, Japan, and South Korea, which are global manufacturing powerhouses aggressively investing in automation to maintain their competitive edge. The region benefits from strong government initiatives promoting industrial modernization, such as "Made in China 2025." Coupled with rising labor costs and an extensive manufacturing base, these factors create a massive, sustained demand for automation technologies, ensuring the region's continued dominance in terms of overall market value and scale.
Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR. This accelerated growth is driven by the rapid industrialization of emerging economies like India, Vietnam, and Thailand, which are actively attracting foreign investment and developing their manufacturing sectors. Governments in these nations are supporting this transition with favorable policies and investments in industrial infrastructure. Moreover, the ongoing strategic shift of global supply chains into the region further fuels the need for advanced automation solutions, positioning Asia Pacific for the most dynamic expansion in the coming years.
Key players in the market
Some of the key players in Factory Automation Market include Siemens AG, ABB Ltd, Rockwell Automation, Inc., Schneider Electric SE, Mitsubishi Electric Corporation, Honeywell International Inc., Emerson Electric Co., Omron Corporation, FANUC Corporation, Yokogawa Electric Corporation, KUKA AG, Robert Bosch GmbH, Keyence Corporation, Panasonic Corporation, Delta Electronics, Inc., DENSO Corporation, Cognex Corporation, Teradyne, Inc., and Yaskawa Electric Corporation.
In November 2025, Siemens completed the acquisition of ebm-papst's IDT, strengthening its position in factory automation and digitalization with enhanced mechatronic drive systems for conveyor and autonomous transport systems such as mobile robots and driverless vehicles.
In October 2025, Siemens and rhobot.ai launched an edge-native AI solution for manufacturing available on Siemens Xcelerator digital marketplace. It optimizes manufacturing processes in real-time using advanced AI integrated with factory automation hardware and software. This AI deployment has shown significant sustainability and efficiency gains in industrial applications.
In January 2025, Teradyne Robotics announced a strategic partnership with Analog Devices to accelerate AI and advanced robotics adoption for collaborative automation.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.