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市场调查报告书
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智慧工厂市场报告:2030 年趋势、预测与竞争分析

Smart Factory Market Report: Trends, Forecast and Competitive Analysis to 2030

出版日期: | 出版商: Lucintel | 英文 150 Pages | 商品交期: 3个工作天内

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简介目录

智慧工厂趋势和预测

预计到 2030 年,全球智慧工厂市场将达到 2,157 亿美元,2024 年至 2030 年复合年增长率为 9.5%。该市场的主要驱动因素是工业机器人需求的不断增长以及工业市场中物联网和人工智慧的日益采用。全球智慧工厂市场的未来前景广阔,汽车、半导体、石油和天然气、化学、製药、航太和国防、食品和饮料以及采矿市场都有机会。

根据Lucintel的预测,由于半导体、汽车以及食品和饮料行业的需求不断增长,可程式逻辑控制器预计将在预测期内实现最高成长。

由于对复杂且要求严格的製造流程的需求不断增加,预计汽车行业仍将是市场上最大的细分市场。

由于经济快速成长、都市化不断提高以及对电子商务平台的需求不断增长,亚太地区仍然是最大的地区。

智慧工厂市场新趋势

由于技术新模式和工业实践的变化,智慧工厂市场正在经历重大变革时期。这些趋势包括重新设计工厂的运作方式和提高效率,同时实现更高的功能。因此,了解这些关键趋势将预示智慧工厂市场的未来方向、创新和成长路径。

  • 人工智慧(AI)整合:人工智慧正逐渐融入智慧工厂,以增强决策和自动化。这种整合使得更智慧的製造系统能够自我最佳化并解决即时问题。人工智慧演算法分析製造过程中的大量资料,以优化营运、预测设备故障并提高产品品质。此外,人工智慧可以促进预测性维护,延长机器寿命并减少停机时间。这样,人工智慧在智慧工厂的运用,正在让传统製造变得更智慧、更快捷、更有效率。
  • 扩大物联网和连接性:物联网 (IoT) 透过连接机械感测器和设备进行资料收集,在智慧工厂的发展中发挥关键作用。这种连接性可以即时监控和控制生产过程,从而提高效率并最终降低营运成本。该技术促进製造系统内各个组件之间的无缝通讯,从而提高製造系统的可见度和控制力。除了物联网之外,连接的前沿也在不断扩展,从而带来了更整合和响应更快的製造环境。
  • 采用机器人技术和自动化:智慧工厂的概念是提高生产力精度。工业机器人的数量不断增加,协作机器人(cobot)和自动化系统也在工业中迅速普及。该技术有助于自动执行重复任务、提高准确性并减少人为错误。机器人技术的进步进一步推动了智慧工厂自动化的采用,例如灵活且适应性强的机器人。机器人技术和自动化的整合使製造营运更加高效、扩充性且适应性强。
  • 强调资料分析数位双胞胎:智慧工厂运作越来越依赖数位孪生和资料分析。与实体资产相比,数位双胞胎可以在实际生产之前进行模拟,从而可以对製造流程等事物进行即时分析。资料分析透过从物联网设备资料集获得的可行见解来优化效能,从而实现预测性维护。透过将数位孪生与高阶分析相结合来执行场景测试并做出资料主导的决策,製造商可以实现更有效率、更有效的营运。这一趋势将增强复杂製造系统的管理最佳化。
  • 专注于永续性和能源效率:永续性和能源效率是智慧工厂市场的主要驱动力之一。这包括製造商采用技术来减少能源消耗、最大限度地减少废弃物和减少对环境的影响。智慧工厂配备节能设备,优化资源利用,同时整合再生能源来源。监管要求以及消费者对绿色商业实践日益增长的需求正在推动人们对永续性的关注。永续的未来不仅涉及降低成本,还涉及提高能源效率,这些智慧工厂也正在为此目标做出贡献。

人工智慧的结合、物联网的扩展、机器人的采用、巨量资料分析,尤其是永续性等产业趋势正在改变智慧工厂市场。这些方向促进性能改进,同时创造适应性强的製造环境。这些趋势随着时间的推移而不断变化,对于塑造先进製造业的下一阶段并提供新的成长和扩张途径至关重要。

智慧工厂市场的最新趋势

以下智慧工厂市场的最新趋势表明,由于技术进步、不断变化的行业需求和法规,製造技术和实践正在快速发展。这包括自动化创新、整合进阶分析、物联网 (IoT) 的广泛使用,以及在敏锐的网路安全眼中采用永续实践。这解释了该行业如何发展和应对新挑战。

  • 自动化创新:与自动化相关的最新变化凸显了当今智慧工厂市场正在发生的变化。机器人技术正在透过开发协作机器人(cobot)和灵活的自动化系统来提高生产能力。机器学习和人工智慧 (AI) 的进步使自动化技术变得更加复杂、适应性强和精确。这提高了效率,降低了人事费用,并提高了产品品质。自动化技术的不断发展,让传统製造变得更智慧、更敏捷。
  • 高级分析整合:高级分析整合是智慧工厂行业的游戏规则改变者,因为它提供了对製造过程的更多可见性。资料分析平台支援即时生产资料的监控和分析,从而能够做出明智的决策以优化营运。巨量资料分析和人工智慧 (AI) 演算法可以预测设备停机时间、优化供应链并提高生产力。这一发展将使智慧工厂能够透过提供从资料中得出的可操作的见解来有效地协调复杂的活动。
  • 物联网和连接性的扩展:由于物联网(IoT)和连接性的扩展,智慧工厂市场的规模正在扩大。在这种情况下,广泛采用结合物联网设备的机械过程监控,从而可以完全控制整个系统。机器之间无缝通讯,提升可见度和回应能力。这促进了製造工厂之间的互连,并透过即时资讯使它们变得智能,从而有助于提高性能水平。
  • 采用永续实践:智慧工厂的发展正在导致永续实践的采用。製造商在整个营运过程中更加重视节能、减少废弃物和绿色技术。当今流行的节能机器、废弃物管理系统和再生能源来源的使用呈现成长趋势。这一趋势与环境责任的增加有关,这是由监管和客户对製造业永续性的需求所推动的。目前对永续性的关注正在改变生产流程,从而创造一个更环保的产业。
  • 关注网路安全:安全挑战日益成为智慧工厂之间连结的代名词。最近,很明显,最新的技术进步使得透过使用先进的网路安全措施来保护製造系统免受网路攻击成为可能。鑑于与智慧工厂网路相关的网路攻击的复杂性和数量的增加,需要强大的安全通讯协定和技术。为了保护业务,该公司正在投资网路安全解决方案,例如加密、存取控制和威胁侦测系统(来源)。因此,这项发展将确保智慧製造系统的完整性和安全性。

智慧工厂市场的最新趋势,即自动化创新、分析与机器的更多整合、物联网的增加、永续实践的采用以及安全问题正在推动该行业发生重大变化。这些改进将带来更高的效率和更好的产品,以及市场动态带来的新挑战(资料来源)。该行业的进一步变化将在很大程度上取决于这些趋势在透过创新实现成长的道路上的成熟。

智慧工厂市场的策略性成长机会

由于技术进步正在改变工业需求和全球趋势,智慧工厂市场拥有多个战略成长机会。特别是自动化、资料分析、物联网、永续性和网路安全是前景广阔的关键领域。透过关注这些关键的成长机会,公司可以增加其市场份额并利用新兴趋势。识别和利用这些机会对于推动不断发展的智慧工厂的创新和成功至关重要。

  • 自动化和机器人技术:自动化和机器人技术的前景是智慧工厂的关键驱动力之一。提高製造流程的效率是协作机器人和自适应自动化系统等机器人技术发展的结果。透过自动化重复任务、提高准确性,甚至降低人事费用,这些策略为公司提供了宝贵的成长机会。投资机器人和自动化解决方案可以使您的生产环境更具扩充性和适应性,从而使您比竞争对手更具优势。
  • 资料分析与数位孪生:在智慧工厂市场,由资料分析驱动的数位孪生具有巨大的成长潜力。製造商可以使用数位双胞胎(产品的虚拟模型)来模拟製造流程的即时最佳化。来自分析平台的生产资料可以帮助预测维护需求并做出提高效能的即时决策。这些功能使企业能够透过采用高阶分析来提高业务效率,从而根据巨量资料处理平台收集的见解实现更有效率的决策流程。
  • 物联网和连接:物联网和连接的成长为智慧工厂的扩张提供了重要的机会。透过使用物联网等设备,可以即时监控和管理製造过程。提供互联基础设施和物联网 (IoT) 解决方案的公司可以从人们对网路化製造环境日益增长的偏好中受益。整合物联网技术对于创建具有高销售潜力的智慧、反应迅速的製造系统是必要的。
  • 永续製造:对永续製造实践的关注正在推动智慧工厂市场向前发展。节能技术和减少废弃物的解决方案变得越来越重要。开发此类计划可以为这些公司带来竞争优势,同时满足监管要求并吸引具有环保意识的客户。对永续性的关注也为节能设备和废弃物减少系统的创新提供了机会。
  • 网路安全解决方案:随着智慧工厂的互联程度越来越高,网路安全措施需要加强。制定先进的网路安全策略来保护生产系统免受网路威胁是一个巨大的成长机会。客户将青睐提供加密、存取控制和威胁侦测系统等网路安全选项的公司,以解决对资料保护和系统完整性日益增长的担忧。投资此类解决方案不仅是为了确保智慧製造环境的安全,也是为了确保工厂内的弹性运作。

智慧工厂市场的策略性成长机会,例如自动化和机器人、资料分析数位双胞胎、物联网和连接、永续製造和网路安全解决方案,为创新和扩张提供了广阔的前景。透过专注于这些核心应用,公司可以提高市场占有率、加速技术进步并利用新趋势。这一未来趋势将鼓励这一不断发展、具有巨大成长潜力的行业格局的进一步发展。

智慧工厂市场的驱动因素与挑战

智慧工厂市场的成长和开拓受到各种驱动因素​​和挑战的推动。市场动态是由技术进步、经济状况和监管因素决定的。深入了解这些驱动因素和挑战可以帮助确定推动智慧工厂解决方案采用的因素以及公司有阻碍因素。这将有助于解决智慧工厂行业的问题并发现机会。

推动智慧工厂市场的因素包括:

1.技术进步:这显示技术进步也是智慧工厂市场的关键驱动因素。透过自动化、连网型系统和物联网的发展,传统製造流程正在转变为智慧互联繫统。这些改进提高了生产过程的效率、提高了产品品质并提高了营运灵活性。因此,技术不断发展,导致智慧工厂的采用并创造新的成长机会。透过利用技术进步,公司可以将自己定位为智慧工厂市场的领导者。

2. 对效率和生产力的需求不断增加:因此,製造业等产业对有效利用资源的需求不断增加,从而导致智慧工厂的采用增加。製造商正在寻找简化营运、降低成本和改善生产成果的方法。智慧工厂提供自动化流程来满足这些需求,包括即时监控。市场驱动力透过利用此驱动力所采用的技术,提高企业营运环境中的生产力和业务效率,同时实现业务目标,从而实现各部门的成长,并有助于广泛传播。

3.工业4.0措施:工业4.0倡议是推动该产业成长的关键因素,旨在将数位技术融入製造流程。重点开发智慧互联製造系统,符合工业 4.0 原则,例如自动化 (A)、资料交换 (D) 和网路物理系统 (CPS)。此外,政府、行业协会和公司正在投资工业 4.0 计划,以提高製造能力和竞争力。因此,这些倡议显着加速了智慧工厂解决方案的采用并塑造了製造业的未来。

4. 专注于资料主导决策:最后,还有向资料主导决策的转变,这是智慧工厂市场的关键驱动力。它使製造商能够透过即时资讯和高级分析做出更明智的决策。从智慧工厂内的物联网设备、感测器和其他资讯来源收集资讯的目的不仅是为了预测维护需求,也是为了了解如何改善生产流程并提高效能。因此,对资料主导决策的重视正在推动许多公司采用智慧工厂技术,使他们能够控制复杂的操作。

5. 监管支持和奖励:除了促进企业技术现代化之外,监管支持和奖励也正在影响智慧工厂市场。这些政策包括技术购买的研究津贴金和基于创新的法规结构。因此,监管支持和奖励的提供正在刺激对智慧工厂技术的投资,从而导致扩张。

智慧工厂市场面临的挑战如下:

1.实施成本高:智慧工厂市场面临实施成本高的问题。例如,先进技术、自动化系统和基础设施可能需要大量初始资本。中小企业 (SME) 面临的财务约束可能会阻碍其实施智慧工厂解决方案的能力。因此,公司必须仔细评估投资报酬率并考虑具有成本效益的方法来解决这些问题。因此,解决高实施成本以及智慧工厂市场渗透和成长的需求非常重要。

2. 与旧有系统整合:将智慧工厂技术与现有旧有系统整合是很困难的。这意味着一些工厂依赖过时的软体,无法跟上最新的技术进步。此外,将现代解决方案整合到旧基础设施中可能会导致技术困难和成本增加。为了解决这一障碍,企业需要无缝整合规划和分阶段部​​署策略。克服整合挑战对于利用智慧工厂技术的优势至关重要。

3.网路安全问题:智慧工厂市场的主要挑战之一是网路安全问题。随着製造系统变得更加互联和资料驱动,它们变得更容易受到骇客攻击和资料外洩。因此,维护网路安全需要实施适当的安全措施,并对可能的外部风险和公司係统边界的内部破坏保持警惕,需要对加密平台进行投资,并结合威胁检测机制以及旨在确保内部操作完整性的其他保护方法。为了保护这些数位工作场所免受骇客攻击,必须采取强有力的安全措施。 SMES 永远不能说采取了足够的预防措施,因此需要先进的加密程序以及严格的存取控制,甚至贸易伙伴也必须透过安全 VPN 提供安全连线。

智慧工厂市场的成长和开拓受到各种驱动因素​​和挑战的影响。技术进步、对效率的关注、旨在拥抱以资料主导决策为特征的现代时代的工业 4.0 努力以及监管支持是推动其扩张的一些因素。然而,为了成功实施和执行,每个方法都有自己需要克服的障碍,包括高昂的实施成本、与旧有系统的整合以及网路安全风险。了解这些市场驱动因素和挑战对于驾驭智慧工厂市场并利用该领域的成长和创新机会至关重要。

智慧工厂(按细分领域)

本研究按类型、技术、最终用途行业和地区对全球智慧工厂进行了预测。

各国智慧工厂市场前景

随着人工智慧、物联网(IoT)和自动化等先进技术的融合,智慧工厂正在迅速改变。世界各地的各个产业都在采用智慧工厂解决方案作为提高效率、降低成本和提高产品品质的策略。最近发生的事件证明了这一点,这些事件反映了在技术进步、经济状况和政府倡议的推动下,多个领域都取得了重大进展。美国、中国、德国、印度和日本在从传统製造业转型为连网型互联繫统的转型中处于领先地位。了解这些地区的进展可以深入了解不同市场如何塑造智慧製造的未来。

  • 美国:对自动化和高级分析的投资推动了美国智慧工厂市场的最新趋势。领先的技术和製造公司已推出多项倡议,将 AI(人工智慧)、IoT(物联网)和机器学习整合到生产流程中。值得注意的倡议包括采用云端基础的资料分析平台来即时洞察製造业中机器人技术的扩展,以及使用数位双胞胎来模拟和优化生产流程。美国製造商正在采取网路安全措施来保护其日益互联的系统免受潜在攻击。透过专注于数位转型的工业 4.0,美国工厂的营运更加敏捷和有效率。
  • 中国:在「中国製造2025」倡议的推动下,中国在智慧工厂市场取得了重大进展,该倡议旨在透过先进技术和自动化提高工业能力。中国最近迅速采用工业机器人以及人工智慧主导的分析来优化生产线和供应链。此外,还对用于即时监控的智慧感测器进行了大量投资,物联网技术正在实现工厂内运作的即时控制。此外,政府透过补贴提供支援以及鼓励技术采用的奖励是中国当局帮助促进智慧工厂启动的一些方式。高科技製造已将中国的工业基地转变为全球智慧工厂中心。
  • 德国:德国凭藉其成熟的製造业和对卓越工程的关注,在智慧工厂创新方面处于世界领先地位。最近的趋势包括整合基于网实整合系统 (CPS)、物联网 (IoT) 和巨量资料分析的工业 4.0 原理,以创建高效且灵活的生产环境。德国製造商正在采用先进的机器人技术、积层製造(3D 列印)和虚拟双胞胎来减少停机时间并提高生产效率。德国也投资研发,以促进智慧工厂技术的创新。德国透过注重高品质标准和精密工程来保持其在国际竞争市场中的地位。
  • 工业自动化程度的提高加上印度的数位转型努力正在迅速改变印度的智慧工厂市场。汽车和纺织业因分别引入人工智慧(物联网)和物联网(人工智慧)来优化业务和提高产品品质而闻名,但这两种技术的用途不同,还有许多其他行业也这样做。印度生产商正在投资智慧感测器和资料分析,以优化生产流程并降低成本。政府的「印度製造」政策倡议也是印度各地工厂采用先进技术提高生产效率的趋势的背后原因。专注于加快扩大智慧工厂解决方案,快速建立支援国家製造业雄心所需的数位基础设施,即使它们尚未完全开发。
  • 日本:日本在技术创新方面拥有丰富的历史,透过机器人、人工智慧和物联网的采用,引领智慧工厂市场。最近,我们部署了称为协作机器人(cobot)的机器人,它们与人类密切合作,以提高生产力并减少事故。日本製造商也使用机器学习和进阶分析来实现高效的生产过程最佳化和预测性维护。日本的智慧工厂策略着重于创造高效、灵活、自动化的製造环境。此外,透过注重品管,同时培育精密工程,日本的智慧工厂可以保持在技术进步的前沿。

常问问题

Q.1 智慧工厂的市场规模有多大?

A1. 到 2030 年,全球智慧工厂市场预计将达到 2,157 亿美元。

Q.2 智慧工厂市场的成长预测如何?

A2. 预计2024年至2030年全球智慧工厂市场将以9.5%的复合年增长率成长。

Q.3 影响智慧工厂市场成长的关键驱动因素有哪些?

A3. 该市场的主要驱动因素是工业机器人需求的不断增长以及工业市场中物联网和人工智慧的日益普及。

Q4.市场的主要细分市场是:

A4. 智慧工厂市场的未来前景广阔,汽车、半导体、石油和天然气、化学、製药、航太和国防、食品和饮料以及采矿市场都有机会。

Q5.市场的主要企业是:

A5. 主要智慧工厂企业如下:

  • ABB
  • Siemens
  • General Electric
  • Rockwell Automation
  • Schneider Electric
  • Honeywell International
  • Emerson Electric

Q6.未来最大的细分市场是什么?

A6.Lucintel 预测,由于半导体、汽车、食品和饮料行业的需求不断增长,可程式逻辑控制器将在预测期内呈现最高成长。

Q7. 未来五年预计哪些地区的市场成长最大?

A7.由于经济快速成长、都市化不断提高以及对电子商务平台的需求不断增长,亚太地区仍然是最大的地区。

Q8. 可以客製化报告吗?

A8. 是的,Lucintel 提供 10% 的客製化服务,无需额外付费。

目录

第一章执行摘要

第二章全球智慧工厂市场:市场动态

  • 简介、背景、分类
  • 供应链
  • 产业驱动因素与挑战

第三章 2018-2030年市场趋势及预测分析

  • 宏观经济趋势(2018-2023)与预测(2024-2030)
  • 全球智慧工厂市场趋势(2018-2023)与预测(2024-2030)
  • 按类型分類的全球智慧工厂市场
    • 机器视觉系统
    • 工业机器人
    • 控制设备
    • 感应器
    • 通讯技术
    • 其他的
  • 按技术分類的全球智慧工厂市场
    • 产品生命週期管理
    • 人机介面
    • 企业资源规划
    • 製造执行系统
    • 集散控制系统
    • 监控控制器和资料采集
    • 可程式逻辑控制器
  • 按最终用途产业分類的全球智慧工厂市场
    • 半导体
    • 石油和天然气
    • 化学品
    • 製药
    • 航太和国防
    • 食品/饮料
    • 矿业
    • 其他的

第四章 2018-2030年区域市场趋势及预测分析

  • 全球智慧工厂市场按地区划分
  • 北美智慧工厂市场
  • 欧洲智慧工厂市场
  • 亚太地区智慧工厂市场
  • 其他区域智慧工厂市场

第五章 竞争分析

  • 产品系列分析
  • 营运整合
  • 波特五力分析

第六章 成长机会与策略分析

  • 成长机会分析
    • 全球智慧工厂市场的成长机会(按类型)
    • 全球智慧工厂市场成长机会(按技术)
    • 最终用户产业的全球智慧工厂市场成长机会
    • 全球智慧工厂市场成长机会(按地区)
  • 全球智慧工厂市场新趋势
  • 战略分析
    • 新产品开发
    • 扩大全球智慧工厂市场产能
    • 全球智慧工厂市场的併购与合资
    • 认证和许可

第七章主要企业概况

  • ABB
  • Siemens
  • General Electric
  • Rockwell Automation
  • Schneider Electric
  • Honeywell International
  • Emerson Electric
简介目录

Smart Factory Trends and Forecast

The future of the global smart factory market looks promising with opportunities in the automotive, semiconductors, oil and gas, chemical, pharmaceutical, aerospace and defense, food and beverage, and mining markets. The global smart factory market is expected to reach an estimated $215.7 billion by 2030 with a CAGR of 9.5% from 2024 to 2030. The major drivers for this market are rising demand for industrial robots and growing adoption of IoT and artificial intelligence in industrial market.

Lucintel forecasts that programmable logic controller is expected to witness highest growth over the forecast period due to its increasing demand from semiconductor, automotive, and food and beverage industries.

Within this market, automotive will remain the largest segment due to the growing demand for complex and demanding manufacturing processes in this industry.

APAC will remain the largest region due to the rapid economic growth, increasing urbanization, and growing demand for e-commerce platforms in the region.

Emerging Trends in the Smart Factory Market

The smart factory market is undergoing significant transformation, driven by new patterns of technology and changing industrial practices. These include trends that are reshaping how factories are run and are improving on efficiency while enabling higher capabilities. Knowing these key trends, therefore, offers a sneak preview into the future direction of the smart factory market as well as innovation and growth avenues.

  • Integration of Artificial Intelligence (AI): AI is progressively being embedded in smart factories to enhance decision-making and automation. This integration results in smarter manufacturing systems that can self-optimize and solve real-time problems. AI algorithms analyze vast amounts of data from manufacturing processes to optimize operations, predict equipment failures, and improve product quality. Using AI also boosts predictive maintenance thereby reducing downtime while increasing lifespan of machinery. In this way traditional manufacturing has become more intelligent, responsive and efficient due to the use of AI in smart factories.
  • Expansion of IoT and Connectivity: The Internet of Things (IoT) is playing a crucial role in the development of smart factories through which machines sensors devices are connected for data collection purposes. By this connectivity, production processes can be monitored and controlled in real time leading to improved efficiency that consequently lowers operational costs. This technology has facilitated seamless communication among various components within the manufacturing system resulting into improved visibility and control over it. More integrated, responsive manufacturing environments have been realized because there is more expansion both on IoT as well as connectivity frontiers.
  • Adoption of Robotics and Automation: Smart factory concept thrives on enhanced productivity precision- robotics and automation have got it all covered when it comes to such issues in manufacturing process thus they constitute major attributes. Industrial robots' numbers keep growing while collaborative robots (cobots), automated systems too spread across industries at an increased speed. This technology helps automate repetitive tasks; increase accuracy and reduce human error. The adoption of automation in smart factories is being further driven by robotics' advancements like flexible and adaptive robots. Integration of robotics and automation makes manufacturing operations to be more efficient, scalable, and adaptable.
  • Emphasis on Data Analytics and Digital Twins: Smart factory operations are increasingly relying on data analytics as well as digital twins. In contrast to physical assets, digital twins can be simulated before actual production thereby enabling real time analysis including manufacturing process among others. Data analytics helps in optimizing performance through actionable insights from IoT devices' dataset leading to predictive maintenance. By performing scenario testing and making data-driven decisions with the help of digital twins combined with advanced analytics, manufacturers can achieve more efficient and effective operations. This trend enhances the management optimization of complex manufacturing systems.
  • Focus on Sustainability and Energy Efficiency: Sustainability & energy efficiency are some of the main drivers behind the smart factory market. These include technologies that are geared towards reducing energy consumption, minimizing waste, or lowering environmental impact being adopted by manufacturers. Energy-efficient equipment has been put in place at smart factories which optimize resource use while integrating renewable energy sources. Regulatory requirements alongside increasing consumer demands for green business practices are fueling this focus on sustainability. A sustainable future is not only about reducing costs but also through enhancing energy efficiency; these smart factories contribute towards that goal too.

Industry trends such as incorporation of AI, enlargement of IoT, embracement of robots, e.g., big data analytics, and particularly sustainability are changing the smart factory market. These directions foster improvement in performance while creating an adaptable manufacturing environment. Continuing to change over time, these trends will be very critical in shaping the next phase of advanced manufacturing and providing new avenues for growth and expansion.

Recent Developments in the Smart Factory Market

Recent developments in smart factory market captured below have shown how fast manufacturing technology and practice has evolved over time due to technological advancement; changes in industry needs and regulations. This includes automation innovations, integration of advanced analytics, wider use of internet things (IoT), adoption of sustainable practices among other developments with a keen eye on cyber security. This explains how the sector is evolving and meeting emerging challenges.

  • Innovation on Automation: The latest change associated with automation truly marked changes taking place in smart factory market today. Robotics is improving production capabilities through development of collaborative robots(cobots)and flexible automated systems. Improvements made on machine learning plus artificial intelligence(AI)are making automation technologies more complex hence precise processes that can adapt. This has led to increased efficiency, cut down labor expenses, and better product quality. It has resulted into traditional manufacturing becoming more intelligent as well as nimble through constant developments in automation technologies.
  • Integration of Advanced Analytics: The integration of advanced analytics is a game changer in the smart factory industry since it provides more visibility into their manufacturing processes. Real-time production data monitoring and analysis are made possible by data analysis platforms, thus enabling informed decisions that optimize operations. Through big data analytics and artificial intelligence(AI) algorithms, forecasts can be made on equipment downtime, supply chains optimized and productivity increased at large. This development enables smart factories to efficiently coordinate complex activities by providing them with actionable insights derived from data.
  • Expansion of IoT and Connectivity: Smart Factory Market witnesses an increase in its scale through the expansion of internet things (IoT)and connectivity. Machine process monitoring incorporating IoT devices which enable full control over the entire system has been highly adopted in this case. Their machines are communicating seamlessly among themselves resulting into improved visibility hence responsiveness. This drives interconnection among manufacturing plants so that they are intelligent due to real time information that helps improve their performance levels.
  • Adoption of Sustainable Practices: The growth of smart factories has led to the adoption of sustainable practices. Manufacturers are paying more attention to energy saving, waste reduction and green technologies across their operations. There is a rising trend in the use of energy-saving machinery, waste management systems and renewable energy sources that have become popular today. This trend is linked to increased environmental responsibility as driven by regulation and customer demand for sustainability in manufacturing. The current focus on sustainability is transforming production processes leading to a more eco-conscious industry.
  • Focus on Cybersecurity: Security challenges are increasingly becoming synonymous with connectivity between smart factories. It recently emerged that the latest technological advancements have made it possible for manufacturing systems to be protected from cyber attacks by using advanced cybersecurity measures. Given the complexity associated with smart factory networks coupled with the growing number of cyber attacks, there is need for robust security protocols and technologies. In order to protect their operations, firms are investing in cybersecurity solutions such as encryption; access controls, threat detection systems among others (source). Hence, this development will ensure integrity and safety in smart manufacturing systems.

Recent developments in the market for smart factories namely automation innovations, increased analytics integration into machines enhanced IoT, embrace sustainable practices and concerns about safety have caused major transformations within this sector. These improvements lead to efficiency gains, better products responses alongside new challenges posed by markets dynamics (source). Further changes within the sector will be determined largely by these trends as it matures while continuing its path towards growth through innovation.

Strategic Growth Opportunities for Smart Factory Market

The market for smart factories has several strategic growth opportunities that arise from technology advancements changing industrial needs and global trends . Notably automation; data analytics; IOT; sustainability and cyber security are key areas where significant prospects exist . By focusing on these key growth opportunities, businesses can enhance their market presence and capitalize on emerging trends. Identifying and leveraging these opportunities will be crucial for driving innovation and achieving success in the evolving smart factory landscape.

  • Automation and Robotics: The prospect of automation and robotics is one of the major growth drivers for smart factories . Improved efficiency in manufacturing processes is as a result of development in robotic technologies including cobots (collaborative robots) and adaptive automation systems . By automating tasks that are repetitive, increasing precision or even reducing labor costs, these strategies present valuable growth opportunities to companies. Investing in robotics and automation solutions could make production environments more scalable as well as adaptable giving companies an edge over rivals.
  • Data Analytics and Digital Twins: In the smart factory market, digital twins using data analytics have vast potentials for growth . Manufacturers can use digital twins which are virtual models of their products to simulate real time optimization of manufacturing process . Production data from analytics platforms informs real-time decisions connected with performance improvement alongside anticipation of maintenance requirements. These capabilities enable companies to increase operational effectiveness through advanced analytics adoption leading to more efficient decision-making process based on insights gathered by big data processing platforms.
  • IoT and Connectivity: The growth in the IoT, as well as connectivity, provides an essential opportunity for expansion in smart factories. Real-time monitoring and management of manufacturing processes through the adoption of devices like those in IoT aids in improving effectiveness thereby reducing operational costs. Companies that offer connectivity infrastructure and Internet of Things (IoT) solutions can benefit from a rising preference for networked manufacturing settings. Integration of IoT technology is needed to create intelligent responsive manufacturing systems with large sales potential.
  • Sustainable Manufacturing: Focus on sustainable manufacturing practices is driving smart factory markets forward. Energy efficient technologies and solutions that cut down on waste have become increasingly important. These companies are able to conform to regulation requirements and attract customers who are environmentally-conscious while gaining a competitive edge if they develop such programs. The sustainability focus also presents opportunity for innovation with respect to energy saving equipment and waste reduction systems.
  • Cybersecurity Solutions: The increasing interconnectivity of smart factories necessitates stronger cybersecurity measures. Developing sophisticated cyber security strategies to safeguard production systems from cyber threats is a great chance for growth. To address mounting concerns about data protection and system integrity, businesses that provide cybersecurity options including encryption, access controls, or threat detection systems will be favored by customers. Investing in this type of solution is necessary not only for securing smart manufacturing environments but also ensuring resilient operations within the factory.

Strategic growth opportunities in the smart factory market such as automation and robotics, data analytics & digital twins, IoT & connectivity, sustainable manufacturing, and cybersecurity solutions present significant prospects for innovation as well as expansion. By concentrating on these core applications businesses may amplify their presence within the market place drive technological progress and capitalize on emergent trends. This future trend encourages further development in this evolving industrial landscape which has huge growth potential.

Smart Factory Market Driver and Challenges

The growth and development of the smart factory market is driven by diverse drivers and challenges. The market dynamics are shaped by technological advancements, economic conditions, and regulatory factors. Insight into these drivers and challenges helps to identify what has been fueling the adoption of smart factory solutions and business impediments that exist for companies. This can help in identifying opportunities as well as addressing the issues in the smart factory industry.

The factors responsible for driving the smart factory market include:

1. Technological Advancements: This indicates that technological advancements are also important drivers for the smart factory market. Traditional manufacturing processes are transforming into intelligent connected systems through automation, AI system, IoT developments. These improvements increase efficiency, product quality improvement in production process and operational flexibility improvements. Therefore technology continually evolves leading to adoption of smart factories thus creating an opportunity for new growth. By harnessing technological advancements, businesses can position themselves as leaders in the smart factory market.

2. Growing Demand for Efficiency and Productivity: Consequently, growing demand for efficient use of resources in industries such as manufacturing has led to increased adoption of smart factories. They seek ways to streamline operations, reduce costs as well as improve production outcomes. Such demands including real-time monitoring among others can be met through automated processes provided by Smart Factories. Market demand can be met while business goals can be achieved using technologies employed by this driver which leads to enhanced productivity & operational efficiency within firm's operation context; hence contributing towards growth & broad based uptake across various sectors.

3. Industry 4.0 Initiatives: In particular, Industry 4.0 initiatives are crucial elements driving the growth of this industry whereby they aim at integrating digital technologies within manufacturing processes. The focus on developing intelligent and interconnected manufacturing systems is in line with Industry 4.0 principles like automation (A), data exchange (D) and cyber physical systems (CPS). In addition, governments, industry bodies and companies are investing in Industry 4.0 initiatives to improve their manufacturing capabilities and competitiveness. For this reason, these initiatives have greatly accelerated the adoption of smart factory solutions and are shaping the future of manufacturing.

4. Focus on Data-Driven Decision Making: Finally, there is also a shift towards data-driven decision making which is a major driver for the smart factory market. It takes manufacturers' wise decisions through real time information and advanced analytics. The purpose of collecting information from IoT devices, sensors and other sources within smart factories is to enable them predict maintenance needs as well as gain an understanding of how productions process can be improved thereby enhancing performance across all areas. Therefore, this emphasis on data-driven decision making is driving the adoption of smart factory technologies which will enable many firms to control complex operations.

5. Regulatory Support and Incentives: Regulatory support and incentives have also impacted the smart factory market by promoting technological modernisation amongst companies. These policies include research funding grants subsidies for technology purchase or innovation based regulatory framework. Hence availability of regulatory support as well as incentive has been spurring investments into smart factory technologies thereby resulting in its expansion.

Challenges in the smart factory market are:

1. High Implementation Costs: Smart factory market faces a problem of high installation costs. For instance, there may be significant initial capital requirements for advanced technologies, automation systems and infrastructures. Financial constraints facing small and medium-sized enterprises (SMEs) may hinder their ability to implement smart factory solutions. Thus, businesses must evaluate ROI carefully and think about cost-effective ways to address these issues. Thus, alongside the need for wide-spread adoption and growth in the smart factory market, it is important that high implementation costs are addressed.

2. Integration with Legacy Systems: Integrating existing legacy systems with smart factory technologies is difficult. This could mean that several factories rely on obsolete software that cannot accommodate recent technological advances. Additionally, integrating modern solutions into older infrastructure can prove challenging leading to technical difficulties and escalated expenses. To cope with this obstacle firms require seamless integration plans as well as phase-wise implementation strategies. It is important to overcome integration challenges so as to exploit the advantages of smart factory technology.

3. Cybersecurity Concerns: One of the major challenges for the smart factory markets is cyber security concerns. With manufacturing systems becoming more connected and data-driven, they are subject to hacking attacks and data breaches. Thus preserving cybersecurity involves deploying adequate security measures together with continuous alertness against possible risks from external sources or insiders' sabotage attempts at a company's system boundaries thus necessitating investment in encryptionized platforms coupled with threat detection mechanisms among other methods of protection aimed at ensuring operational integrity within such organizations which are involved in production facilities like factories; an aspect whose increasing importance is evidenced by consistent news regarding industrial attacks on such corporations worldwide recently reported by mass media houses. The process of protecting these digital workplaces from hackers entails having strong safeguards since activities because SMES can never say they have taken enough precautions thereby needing advanced encryption procedures along with stringent access controls even trading partners should be taken on board in providing safe connections via secure VPN.

Different drivers and challenges influence the growth and development of the smart factory market. Technological advancements, emphasis for efficiency, Industry 4.0 initiatives aimed at embracing our current times characterized by data driven decisions making, alongside regulatory support are some of the factors propelling its expansion. Nevertheless, certain obstacles such as high implementation costs, integration with legacy systems and cybersecurity risks must be overcome to ensure successful adoption and execution respectively. Understanding these drivers and challenges is critical when navigating through the smart factory market so that one can capitalize on opportunities for growth and innovation in this sector.

List of Smart Factory Companies

Companies in the market compete on the basis of product quality offered. Major players in this market focus on expanding their manufacturing facilities, R&D investments, infrastructural development, and leverage integration opportunities across the value chain. With these strategies smart factory companies cater increasing demand, ensure competitive effectiveness, develop innovative products & technologies, reduce production costs, and expand their customer base. Some of the smart factory companies profiled in this report include-

  • ABB
  • Siemens
  • General Electric
  • Rockwell Automation
  • Schneider Electric
  • Honeywell International
  • Emerson Electric

Smart Factory by Segment

The study includes a forecast for the global smart factory by type, technology, end use industry, and region.

Smart Factory Market by Type [Analysis by Value from 2018 to 2030]:

  • Machine Vision Systems
  • Industrial Robotics
  • Control Devices
  • Sensors
  • Communication Technologies
  • Others

Smart Factory Market by Technology [Analysis by Value from 2018 to 2030]:

  • Product Lifecycle Management
  • Human Machine Interface
  • Enterprise Resource Planning
  • Manufacturing Execution Systems
  • Distributed Control Systems
  • Supervisory Controller and Data Acquisition
  • Programmable Logic Controller

Smart Factory Market by End Use Industry [Analysis by Value from 2018 to 2030]:

  • Automotive
  • Semiconductors
  • Oil and Gas
  • Chemical
  • Pharmaceutical
  • Aerospace and Defense
  • Mining
  • Others

Smart Factory Market by Region [Shipment Analysis by Value from 2018 to 2030]:

  • North America
  • Europe
  • Asia Pacific
  • The Rest of the World

Country Wise Outlook for the Smart Factory Market

Smart factories are changing fast due to integration of advanced technologies such as artificial intelligence, internet of things (IoT) and automation. Various industries across the globe have embraced smart factory solutions as a strategy aimed at enhancing efficiency, lowering costs and improving product quality. This is evident from recent happenings reflecting notable advancements in several areas that have been driven by technological advancements, economic conditions and government initiatives. The US, China, Germany, India and Japan are showing the way in moving away from traditional manufacturing to smart connected systems. Understanding these regional advancements provides insight into how different markets are shaping the future of smart manufacturing.

  • USA: Investments in automation and advanced analytics has resulted to recent developments in the USA's smart factory market. There are various initiatives launched by major technology companies as well as manufacturing giants to integrate AI(artificial intelligence), IoT(internet of things) or machine learning into their production processes. Notable developments include adoption of cloud based data analytic platforms for real time insights on robotics expansion in manufacturing sector; and use digital twins to simulate and optimize production processes among other uses. US manufacturers are employing cyber security measures to safeguard their increasingly interconnected systems from potential attacks. U.S factories now operate at higher levels of agility and efficiency due to industry 4.0 focus on digital transformation.
  • China: Driven by "Made in China 2025" initiative that aims at improving its industrial capabilities using automation along with advanced technologies China has achieved substantial progress in the smart factory market. Rapid deployment of industrial robots alongside AI-driven analytics for optimizing production lines plus supply chains have been taking place recently within this country. Furthermore there is heavy investment on sensors that are smart for real-time monitoring while IoT technologies enable control over real time operation within a plant setting . Also Government support through subsidies as well as incentives towards encouraging technological adoption constitute some ways which Chinese authorities help facilitate smart factory initiates . High tech manufacture has turned China's industrial base into Smart Factory global hub.
  • Germany: Germany is a global leader of smart factory innovations because of its well-established manufacturing industry and focus on engineering excellence. Some of the recent developments include the integration of Industry 4.0 principles, which are based upon cyber-physical systems (CPS), Internet of Things (IoT) and big data analytics to create highly efficient and flexible production environments. German manufacturers have adopted advanced robotics, additive manufacturing (3D printing) as well as virtual twins to improve production efficiency through reducing downtime . The country has also made investment in research and development that facilitate innovation for smart factory technologies. Germany maintains its place in the globally competitive market by focusing on high quality standards and precision engineering.
  • India: Increasing industrial automation coupled with initiatives towards digital transformation are rapidly changing India's smart factory market. While automotive or textiles sectors stand out as amongst those that have embraced AI(internet of things)and IoT(artificial intelligence) to better optimize operations and obtain higher product quality respectively, there are many more industries where these two technologies are used with different objectives in mind .Indian producers are investing into intelligent sensors along with data analytics so as to optimize their production processes while also cutting down on costs . The "Make in India" policy initiative by government is another factor behind this rising trend towards adoption of advanced techs for enhanced output efficiencies in factories across India. With a strong focus on scale-up smart factory solutions at an accelerated pace , accompanying it by upgrading digital infrastructure necessary for supporting the country's ambitions concerning manufacturing sector that is being developed very quickly even if not at sufficient levels yet.
  • Japan: Japan, which has a very rich history in technical innovations, is leading in the smart factory market through the incorporation of robotics, AI and IoT. They have recently deployed robots that work closely with humans called collaborative robots (cobots) to boost productivity and reduce accidents. Japanese manufacturers are also using machine learning and advanced analytics for efficient production processes optimization and predictive maintenance. Japan's smart factory strategy concentrates on creating highly efficient, flexible and automated manufacturing environments. Besides, Japan's emphasis on quality control while nurturing precision engineering ensures its smart factories remain at the forefront of technological progress.

Features of the Global Smart Factory Market

Market Size Estimates: Smart factory market size estimation in terms of value ($B).

Trend and Forecast Analysis: Market trends (2018 to 2023) and forecast (2024 to 2030) by various segments and regions.

Segmentation Analysis: Smart factory market size by type, technology, end use industry, and region in terms of value ($B).

Regional Analysis: Smart factory market breakdown by North America, Europe, Asia Pacific, and Rest of the World.

Growth Opportunities: Analysis of growth opportunities in different types, technologies, end use industries, and regions for the smart factory market.

Strategic Analysis: This includes M&A, new product development, and competitive landscape of the smart factory market.

Analysis of competitive intensity of the industry based on Porter's Five Forces model.

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FAQ

Q.1 What is the smart factory market size?

Answer: The global smart factory market is expected to reach an estimated $215.7 billion by 2030.

Q.2 What is the growth forecast for smart factory market?

Answer: The global smart factory market is expected to grow with a CAGR of 9.5% from 2024 to 2030.

Q.3 What are the major drivers influencing the growth of the smart factory market?

Answer: The major drivers for this market are rising demand for industrial robots and growing adoption of IoT and artificial intelligence in industrial market.

Q4. What are the major segments for smart factory market?

Answer: The future of the smart factory market looks promising with opportunities in the automotive, semiconductors, oil and gas, chemical, pharmaceutical, aerospace and defense, food and beverage, and mining markets.

Q5. Who are the key smart factory market companies?

Answer: Some of the key smart factory companies are as follows:

  • ABB
  • Siemens
  • General Electric
  • Rockwell Automation
  • Schneider Electric
  • Honeywell International
  • Emerson Electric

Q6. Which smart factory market segment will be the largest in future?

Answer: Lucintel forecasts that programmable logic controller is expected to witness highest growth over the forecast period due to its increasing demand from semiconductor, automotive, and food and beverage industries.

Q7. In smart factory market, which region is expected to be the largest in next 5 years?

Answer: APAC will remain the largest region due to the rapid economic growth, increasing urbanization, and growing demand for e-commerce platforms in the region.

Q.8 Do we receive customization in this report?

Answer: Yes, Lucintel provides 10% customization without any additional cost.

This report answers following 11 key questions:

  • Q.1. What are some of the most promising, high-growth opportunities for the smart factory market by type (machine vision systems, industrial robotics, control devices, sensors, communication technologies, and others), technology (product lifecycle management, human machine interface, enterprise resource planning, manufacturing execution systems, distributed control systems, supervisory controller and data acquisition, and programmable logic controller), end use industry (automotive, semiconductors, oil and gas, chemical, pharmaceutical, aerospace and defense, food and beverage, mining, and others), and region (North America, Europe, Asia Pacific, and the Rest of the World)?
  • Q.2. Which segments will grow at a faster pace and why?
  • Q.3. Which region will grow at a faster pace and why?
  • Q.4. What are the key factors affecting market dynamics? What are the key challenges and business risks in this market?
  • Q.5. What are the business risks and competitive threats in this market?
  • Q.6. What are the emerging trends in this market and the reasons behind them?
  • Q.7. What are some of the changing demands of customers in the market?
  • Q.8. What are the new developments in the market? Which companies are leading these developments?
  • Q.9. Who are the major players in this market? What strategic initiatives are key players pursuing for business growth?
  • Q.10. What are some of the competing products in this market and how big of a threat do they pose for loss of market share by material or product substitution?
  • Q.11. What M&A activity has occurred in the last 5 years and what has its impact been on the industry?

Table of Contents

1. Executive Summary

2. Global Smart Factory Market : Market Dynamics

  • 2.1: Introduction, Background, and Classifications
  • 2.2: Supply Chain
  • 2.3: Industry Drivers and Challenges

3. Market Trends and Forecast Analysis from 2018 to 2030

  • 3.1. Macroeconomic Trends (2018-2023) and Forecast (2024-2030)
  • 3.2. Global Smart Factory Market Trends (2018-2023) and Forecast (2024-2030)
  • 3.3: Global Smart Factory Market by Type
    • 3.3.1: Machine Vision Systems
    • 3.3.2: Industrial Robotics
    • 3.3.3: Control Devices
    • 3.3.4: Sensors
    • 3.3.5: Communication Technologies
    • 3.3.6: Others
  • 3.4: Global Smart Factory Market by Technology
    • 3.4.1: Product Lifecycle Management
    • 3.4.2: Human Machine Interface
    • 3.4.3: Enterprise Resource Planning
    • 3.4.4: Manufacturing Execution Systems
    • 3.4.5: Distributed Control Systems
    • 3.4.6: Supervisory Controller and Data Acquisition
    • 3.4.7: Programmable Logic Controller
  • 3.5: Global Smart Factory Market by End Use Industry
    • 3.5.1: Automotive
    • 3.5.2: Semiconductors
    • 3.5.3: Oil and Gas
    • 3.5.4: Chemical
    • 3.5.5: Pharmaceutical
    • 3.5.6: Aerospace and Defense
    • 3.5.7: Food and Beverage
    • 3.5.8: Mining
    • 3.5.9: Others

4. Market Trends and Forecast Analysis by Region from 2018 to 2030

  • 4.1: Global Smart Factory Market by Region
  • 4.2: North American Smart Factory Market
    • 4.2.1: North American Smart Factory Market by Technology: Product Lifecycle Management, Human Machine Interface, Enterprise Resource Planning, Manufacturing Execution Systems, Distributed Control, Systems, Supervisory Controller and Data Acquisition, and Programmable Logic Controller
    • 4.2.2: North American Smart Factory Market by End Use Industry: Automotive, Semiconductors, Oil and Gas, Chemical, Pharmaceutical, Aerospace and Defense, Food and Beverage, Mining, and Others
  • 4.3: European Smart Factory Market
    • 4.3.1: European Smart Factory Market by Technology: Product Lifecycle Management, Human Machine Interface, Enterprise Resource Planning, Manufacturing Execution Systems, Distributed Control, Systems, Supervisory Controller and Data Acquisition, and Programmable Logic Controller
    • 4.3.2: European Smart Factory Market by End Use Industry: Automotive, Semiconductors, Oil and Gas, Chemical, Pharmaceutical, Aerospace and Defense, Food and Beverage, Mining, and Others
  • 4.4: APAC Smart Factory Market
    • 4.4.1: APAC Smart Factory Market by Technology: Product Lifecycle Management, Human Machine Interface, Enterprise Resource Planning, Manufacturing Execution Systems, Distributed Control, Systems, Supervisory Controller and Data Acquisition, and Programmable Logic Controller
    • 4.4.2: APAC Smart Factory Market by End Use Industry: Automotive, Semiconductors, Oil and Gas, Chemical, Pharmaceutical, Aerospace and Defense, Food and Beverage, Mining, and Others
  • 4.5: ROW Smart Factory Market
    • 4.5.1: ROW Smart Factory Market by Technology: Product Lifecycle Management, Human Machine Interface, Enterprise Resource Planning, Manufacturing Execution Systems, Distributed Control, Systems, Supervisory Controller and Data Acquisition, and Programmable Logic Controller
    • 4.5.2: ROW Smart Factory Market by End Use Industry: Automotive, Semiconductors, Oil and Gas, Chemical, Pharmaceutical, Aerospace and Defense, Food and Beverage, Mining, and Others

5. Competitor Analysis

  • 5.1: Product Portfolio Analysis
  • 5.2: Operational Integration
  • 5.3: Porter's Five Forces Analysis

6. Growth Opportunities and Strategic Analysis

  • 6.1: Growth Opportunity Analysis
    • 6.1.1: Growth Opportunities for the Global Smart Factory Market by Type
    • 6.1.2: Growth Opportunities for the Global Smart Factory Market by Technology
    • 6.1.3: Growth Opportunities for the Global Smart Factory Market by End Use Industry
    • 6.1.4: Growth Opportunities for the Global Smart Factory Market by Region
  • 6.2: Emerging Trends in the Global Smart Factory Market
  • 6.3: Strategic Analysis
    • 6.3.1: New Product Development
    • 6.3.2: Capacity Expansion of the Global Smart Factory Market
    • 6.3.3: Mergers, Acquisitions, and Joint Ventures in the Global Smart Factory Market
    • 6.3.4: Certification and Licensing

7. Company Profiles of Leading Players

  • 7.1: ABB
  • 7.2: Siemens
  • 7.3: General Electric
  • 7.4: Rockwell Automation
  • 7.5: Schneider Electric
  • 7.6: Honeywell International
  • 7.7: Emerson Electric