日本工厂自动化和工业控制市场 - 增长、趋势、COVID-19 影响和预测（2022-2027 年）

日本工厂自动化和工业控制设备市场预计在预测期内将以 11% 的复合年增长率增长。

在日本，製造业对工厂自动化产品的需求预计将呈现长期增长态势，主要集中在半导体、电子元件和数据中心等数字领域，以及锂电等脱碳相关领域。离子电池。将

主要亮点

• 製造过程自动化带来了许多好处，例如监控、减少浪费和提高生产速度。该技术通过标准化提高质量，为客户提供准时、低成本的可靠产品。
• 连接工业设备和机器并获取实时数据在采用 PLC 系统、SCADA、HMI 和可视化软件方面发挥着重要作用。从而减少产品故障、计划维护、减少停机时间，并使决策从被动状态切换到预测和规定阶段。
• 工业 4.0 和 IIOT（工业物联网）是一种用于开发、生产和管理整个物流链的新技术方法，也称为智能工厂自动化，是一种机器和设备通过网络连接的技术。互联网，主导工业领域的趋势。
• 此外，由于接受工业 4.0 和物联网，製造业将发生大规模转变，企业将不得不通过自动化来补充和增加人力，并以减少工业事故的技术进行生产由流程故障引起的，采用敏捷、智能和创新的方法。
• 根据 Zebra 最新的製造愿景研究，预计到 2022 年，基于物联网和 RFID 的智能资产跟踪解决方案将超越传统的基于电子表格的方法。工业物联网 (IIoT) 公司微软的一项调查表明，85% 的公司至少有一个 IIoT 用例项目。到 2021 年，94% 的企业将製定 IIoT 战略，预计这一数字还会增长。
• 此外，日本率先向自动化工业经济转型。工业 4.0 版的采用正在加速。日本已成为工厂自动化产品的製造基地，并向其他亚太市场供应产品。多家汽车製造商、电子製造商和食品加工商的存在也使日本成为一个重要市场。
• COVID-19 大流行给日本製造业带来了许多挑战。预计由于 COVID-19 大流行而导致的消费者行为发生重大变化将导致自动化和虚拟化的增加。预计智能工厂和办公室的数量将会增加，并且可以远程或以最少的人数监控目前需要人工监督的关键功能。因此，预计该市场将在预测期内增长。在以 COVID-19 为代表的全球经济衰退之后，日本工厂自动化市场在 2020 年上半年註意到了供给侧和需求侧的混合影响。
• 智能工厂计划使製造商能够克服 COVID-19 带来的挑战，减少员工人数、降低某些产品的销售额、保持社交距离，并减少大多数最终用户行业（主要是製造业、汽车业）。诸如极端情况等问题随着公司因封锁限製而关闭生产基地，降低运营成本的压力可能会得到解决。

主要市场趋势

分布式控制系统 (DCS) 有望实现显着的市场增长

• 分布式控制系统 (DCS) 是一个面向过程的平台，它依赖于互连的传感器、执行器和控制器网络，充当集中控制设施生产运营的主控制器。因此，DCS 专注于过程控制和监控，允许设施操作员在一个地方查看所有设施操作。 DCS 在闭环控制平台上运行，支持先进的过程自动化策略。因此，DCS 适用于控制单个设施或工厂的操作。此外，DCS 对于最大限度地了解设施的日常运营流程至关重要。
• DCS 的控制架构包括监督级控制，用于监督负责控製本地流程细节的多个集成子系统。这些子系统连接到传感器和执行器，并使用设定点控制来控制通过工厂的材料流。
• DCS 系统的主要优势之一是工作站、分布式控制器和其他计算元件之间的数字通信遵循点对点访问原则。这些先决条件推动了 DCS 的采用，因为它降低了运营复杂性和项目风险，并为要求苛刻的应用程序中的敏捷製造提供了灵活性等功能。此外，DCS 可以集成各种工厂过程控制，如 PLC、涡轮机械控制、安全系统、第三方控制、热交换器、给水加热器、水质等，进一步推动 DCS 在能源领域的采用。
• 随着日本能源需求的增长，在未来 15 到 20 年内建造新发电厂的兴趣也在增加。出于这个原因，核工业面临着提供高建设量的挑战。应对这一挑战的一个关键策略是开发先进的核电站设计，以实现模块化结构、高水平的标准化、被动安全特性、减少零件数量以及加快从招标到建造的时间。仅此而已。因此，它为研究目标市场的增长提供了有利可图的机会。
• 此外，核电站、化工、石化、冶金和其他工厂越来越多地使用分布式控制系统来最大限度地减少故障排除要求、工程时间和效率提升等。预计这一趋势将显着推动所研究市场的增长。
• 分散式控制系统为管理确保工厂安全高效运行所必需的功能提供了一种有效的解决方案，但随着工业数字技术的兴起，人们的期望值越来越高。我很难回答。在日本，利用 IIoT 技术开发的智能测量仪器和传感器极大地改变了控制和数据访问的可能性，但难以将其集成到分布式控制系统中，限制了其潜力，也有勉强展示的情况.因此，强烈希望在不损害其可靠、安全地控制和协调大量本地生产资产的原有作用的情况下，实现创新和敏捷的 DCS。

工业机器人有望占据较大份额的市场

• 日本是机器人和工厂自动化系统生产的主要参与者。凭藉先进的机器人和自动化技术，日本是在世界生产过程中引入机器人和自动化的领先国家之一。根据日本统计局的数据，该国机器人产业销售额预计将从 2018 年的 101.8 亿美元增至 2024 年的 163.5 亿美元。
• 日本目前在机器人技术方面的领先地位建立在其在製造业技术领先地位的悠久历史之上。日本自动化公司目前正受益于对其产品需求的强劲增长。
• 随着整个经济体的需求增加，产品製造商正在部署机器人来自动化他们的一些重复性流程。由于越来越多地采用智能工厂系统，工业机器人市场在过去十年中经历了巨大的需求。这些机器人发挥着重要作用。
• 工业 4.0 是最新的工业革命，正在推动协作机器人和人工智能机器人等新技术的发展，使公司能够利用机器人来简化许多流程、提高效率并消除错误。我们成功了容易摆脱。提高工作场所安全性和提高生产能力正在推动行业投资机器人系统。
• 此外，工业机器人在不牺牲质量的情况下变得更小、更便宜，这使其成为对最终用户和各行业大公司而言极具吸引力的市场。然而，高投资额可能会阻碍市场增长。日本对工业机器人的需求激增是由与 COVID-19 相关的封锁和传统产业升级导致的工人短缺引发的。

竞争格局

日本工厂自动化和工业控制市场是一个适度整合的市场，市场上有多个参与者，每个参与者的市场力量都较小。工业 4.0 和区域数字化计划为工业机器人市场提供了有利可图的机会。

• 2022 年 3 月- 三菱电机宣布将从 2025 年 4 月起在爱知县尾张旭市收购 42,000 平方米的土地，并建立新的生产基地，生产 FA 控制系统产品。新工厂采用了包括 5G 通信在内的多项先进技术来实现生产活动，同时连接机器、自动导引车 (AGV) 和工人。此外，通过对全厂数据的实时高速采集，人工智能对生产週期各环节的数据进行分析，实现灵活安全的生产环境。
• 2022 年 2 月雅马哈宣布努力支持工厂自动化销售网络。雅马哈电机机器人工厂自动化事业部在线召开2022经销商大会。会议上强调的新举措包括引入在线经销商门户，通过提供对零件和配置信息的轻鬆访问来加速解决方案集成和客户支持。雅马哈工业机器人主站点还将在设置、编程和操作机器人方面提供特殊帮助，并将添加跟踪等功能。

其他好处

• Excel 格式的市场预测 (ME) 表
• 3 个月的分析师支持

内容

第1章介绍

• 调查结果
• 调查先决条件

第2章研究方法

第 3 章执行摘要

第 4 章市场洞察

• 市场概览
• 工业价值链分析
• 工业吸引力 - 波特五力分析
  • 供应商的议价能力
  • 消费者的议价能力
  • 新进入者的威胁
  • 替代品的威胁
  • 竞争公司之间的敌对关係
• 评估 COVID-19 对行业的影响

第5章市场动态

• 市场驱动力
  • 引入严格的节能标准并促进本地生产
• 市场挑战
  • 贸易摩擦和货币政策收紧
• 技术快照

第 6 章市场细分

• 按类型
  • 工业控制系统
    • 分布式控制系统 (DCS)
    • 可编程逻辑控制器 (PLC)
    • 监控和数据采集 (SCADA)
    • 产品生命週期管理 (PLM)
    • 製造执行系统 (MES)
    • 人机界面 (HMI)
    • 其他工业控制系统
  • 现场设备
    • 机器视觉
    • 工业机器人
    • 传感器和变送器
    • 电机驱动
    • 安全系统
    • 其他现场设备
• 按最终用户行业
  • 石油和天然气
  • 化工/石化
  • 电源/公用事业
  • 饮料行业
  • 汽车/交通
  • 其他最终用户行业

第 7 章竞争格局

• 公司简介
  • Schneider Electric SE
  • Rockwell Automation Inc.
  • Honeywell International Inc.
  • Emerson Electric Company
  • ABB Ltd
  • Mitsubishi Electric Corporation
  • Siemens AG
  • Omron Corporation
  • Yokogawa Electric Corporation
  • Yasakawa Electric Corporation
  • Fanuc Corporation
  • Nidec Corporation
  • Fuji Electric Co. Ltd.
  • Seiko Epson Corporation
  • Shibaura Machine CO

第8章 投资分析

第9章 市场的将来性

The Japan Factory Automation and Industrial Controls Market are expected to grow at a CAGR of 11% over the forecast period. The demand from the manufacturing industry for Factory Automation products is anticipated to show long-term growth in Japan, especially in digital sectors like semiconductors, electronic components, data centers, and decarbonization-related areas such as lithium-ion batteries.

Key Highlights

• Automation of manufacturing processes has presented several benefits like effortless monitoring, waste reduction, and production speed. This technology offers customers improved quality with standardization and reliable products within time and at a cheaper cost.
• Connecting the industrial equipment & machinery and acquiring real-time data have played a critical role in the adoption of PLC systems, SCADA, HMI, and software that offer visualization; thus, enabling decreasing the faults in the product, scheduling maintenance, reducing downtime, and switching from being in the reactive state to predictive and prescriptive stages for decision-making.
• The Industrial 4.0 and the Industrial Internet of Things (IIOT) are at the center of new technological approaches for the development, production, and management of the entire logistics chain, otherwise known as smart factory automation, and are dominating trends in the industrial sector, with machinery and devices being connected via the internet.
• Moreover, massive shifts in manufacturing due to industry 4.0 and the acceptance of IoT require enterprises to adopt agile, smarter, and innovative ways to advance production with technologies that complement and augment human labor with automation and reduce industrial accidents caused by process failure.
• According to Zebra's latest Manufacturing Vision Study, smart asset tracking solutions based on IoT and RFID are envisioned to overtake traditional, spreadsheet-based methods by 2022. A study by Industrial IoT (IIoT) company, Microsoft Corporation, established that 85% of companies have at least one IIoT use case project. This number is foreseen to increase, as 94% of respondents said they would implement IIoT strategies by 2021.
• Further, Japan has been a pioneer in transforming into an automated industrial economy. The Industrial version 4.0 is being adopted at a faster pace. The country has materialized as a manufacturing hub for factory automation products and supplies them to other Asian-Pacific regional markets. Also, the presence of multiple automobile manufacturers, the electronic products manufacturing industry, food processing industry makes Japan an important market.
• The COVID-19 pandemic posed many challenges for the manufacturing industry in Japan. The profound change in consumer behavior because of the COVID-19 pandemic is expected to lead to more automation and virtualization. Smart factories and offices are expected to increase, allowing critical functions that currently need to be overseen in person to be monitored remotely or, at a minimum, by fewer people. Hence, the market is predicted to grow during the forecast period. Following the global economic recession led by COVID-19, the factory automation market in Japan noticed a mixed impact from the supply side and a positive effect from the demand side in 1st half of 2020.
• Smart factory initiatives have helped manufacturers to overcome COVID-19 challenges and address issues such as workforce reductions, drops in sales for some specific products, social distancing, and extreme pressure to cut operational costs since most enterprises operating in the end-user industries (majorly manufacturing, automotive) had shuttered down their production sites due to lockdown restrictions.

Key Market Trends

Distributed Control Systems are Expected to Witness a Significant Market Growth

• Distributed Control Systems (DCS) are process-oriented platforms that rely on a network of interconnected sensors, actuators, and controllers, terminals to act as a centralized master controller for a facility's production operations. Resultantly, a DCS focuses on controlling and monitoring processes and allowing facility operators to see all facility operations in one place. DCS enables the implementation of advanced process automation strategies as it operates on a closed-loop control platform. Thus, DCS is suitable for controlling operations at a single facility or factory. Further, a DCS is crucial for maximizing the visibility of a facility's everyday operational processes.
• The control architecture includes a supervisory level of control, overseeing multiply-integrated sub-systems, responsible for controlling the details of a localized process. They are connected to sensors and actuators and utilize setpoint control to control material flow through the plant.
• One of the important benefits of the DCS systems is that the digital communication between workstations, distributed controllers, and other computing elements follows the peer-to-peer access principle. These prerequisites have driven the adoption of DCS, as these systems provide lower operational complexity, project risk, and functionalities like flexibility for agile manufacturing in highly-demanding applications. The ability of DCS to integrate PLCs, turbomachinery controls, safety systems, third-party controls, and various other plant process controls for heat exchangers, feedwater heaters, and water quality, among others, further drives the adoption of DCS in the energy sector.
• With Japan's growing demand for energy, the interest in constructing new power plants over the next 15 to 20 years has increased. This has challenged the nuclear industry to provide a high construction volume. A key strategy to meet this challenge is developing an advanced nuclear power plant design that allows for modular construction, a high level of standardization, passive safety features, a reduced number of components, and a short bid-to-build time. Resultantly, it offers lucrative opportunities for the growth of the studied market.
• There is also an increase in the usage of Distributed Control systems in nuclear power plants, chemical, petrochemical, metallurgical plants, etc., due to minimal troubleshooting requirements, engineering time, enhanced efficiency, etc. This trend is anticipated to drive the growth of the studied market significantly.
• While Distributed Control Systems have delivered an efficient solution for managing the functions required to keep plants operating safely and efficiently, they are struggling to meet the expectations stemming from the emergence of digital technologies in the industrial space. While developments in Japan like smart instrumentation and sensors utilizing IIoT technologies are transforming possibilities for control and access to data, the hardships of integrating them into Distributed Control Systems have meant that, in some cases, their highest potential has remained predominantly unrealized. Therefore, there is a massive demand for innovative and agile DCS without compromising their primary role of reliably and safely controlling and coordinating large numbers of regional production assets.

Industrial Robots are Anticipated to Hold a Major Market Share

• Japan is a major player in the production of robots and factory automation systems. With its well-developed robotic sector and automation technologies, Japan is one of the leading countries to employ robotics and automation in production processes globally. According to the Statistics Bureau of Japan, the industry revenue of robots in the country is likely to reach USD 16.35 billion in 2024 from USD 10.18 billion in 2018.
• Japan's current leadership in robotics was built on a long history of technological leadership in manufacturing. Currently, Japanese automation companies are benefiting from strong growth in demand for their products.
• With increased demand across economies, product manufacturers are adopting robots to automate some of the repetitive processes. The industrial robot market has witnessed a huge demand over the past decade, owing to the rising adoption of smart factory systems. These robots play a crucial part.
• Industry 4.0, the most recent industrial revolution, has fueled the evolution of new technologies, like collaborative robots, AI-enabled robots, etc., and has facilitated enterprises to utilize robots to streamline many processes, improve efficiency, and eliminate errors. Augmented workplace safety and improved production capabilities have further driven industries to invest in robotic systems.
• Additionally, industrial robots are becoming smaller and cheaper without compromising quality; the market is becoming attractive for key players in several end-user industries. However, higher investments may hamper the growth of the market. The upsurge in demand for industrial robots in Japan was triggered by a shortage of workers who remained off duty because of COVID-19-related lockdowns and an upgrade of traditional industries.

Competitive Landscape

The Japan Factory Automation and Industrial Control Market is a moderately consolidated market with several firms in the market, each having a small level of market dominance. Industry 4.0 and digitalization initiatives across regions provide lucrative opportunities in the industrial robots market.

• March 2022 - Mitsubishi Electric Corporation announced that it had acquired 42,000 square meters of land in OwariasahiCity, Aichi Prefecture, Japan, to establish a new production site to manufacture factory automation (FA) control system products from April 2025. The new factory would employ numerous advanced technologies like 5G communication, permitting simultaneous connection of machines, automatic guided vehicles (AGVs), and human workers as they perform their manufacturing duties. In parallel, real-time and high-speed data acquisition throughout the factory will deliver data sets on all facets of the production cycle for Artificial Intelligence based analysis to realize a flexible and safe production environment.
• February 2022 - Yamaha Revealed Initiatives to Support Factory-automation Sales Network. Yamaha Motor Robotics Factory Automation section has held its 2022 annual distributor meeting online. Among new initiatives revealed during the meeting, a new online portal for agents was introduced that accelerates solution integration and customer support by easing access to parts and setup information. In addition, the main Yamaha industrial robots website is claimed to provide extra help to configure, program, and operate the robots and add capabilities like tracking.

Additional Benefits:

• The market estimate (ME) sheet in Excel format
• 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

• 1.1 Study Deliverables
• 1.2 Study Assumptions

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

• 4.1 Market Overview
• 4.2 Industry Value Chain Analysis
• 4.3 Industry Attractiveness - Porter's Five Forces Analysis
  • 4.3.1 Bargaining Power of Suppliers
  • 4.3.2 Bargaining Power of Consumers
  • 4.3.3 Threat of New Entrants
  • 4.3.4 Threat of Substitutes
  • 4.3.5 Intensity of Competitive Rivalry
• 4.4 Assessment of Impact of Covid-19 on the Industry

5 MARKET DYNAMICS

• 5.1 Market Drivers
  • 5.1.1 Launch of Stringent Energy Conservation Standards and Drive for Local Manufacturing?
• 5.2 Market Challenges
  • 5.2.1 Trade Tensions and Monetary Policy Tightening
• 5.3 Technology Snapshot

6 MARKET SEGMENTATION

• 6.1 By Type
  • 6.1.1 Industrial Control Systems
    • 6.1.1.1 Distributed Control System (DCS)
    • 6.1.1.2 Programable Logic Controller (PLC)
    • 6.1.1.3 Supervisory Control and Data Acquisition (SCADA)
    • 6.1.1.4 Product Lifecycle Management (PLM)
    • 6.1.1.5 Manufacturing Execution System (MES)
    • 6.1.1.6 Human Machine Interface (HMI)
    • 6.1.1.7 Other Industrial Control Systems
  • 6.1.2 Field Devices
    • 6.1.2.1 Machine Vision
    • 6.1.2.2 Industrial Robotics
    • 6.1.2.3 Sensors and Transmitters
    • 6.1.2.4 Motors and Drives
    • 6.1.2.5 Safety Systems
    • 6.1.2.6 Other Field Devices
• 6.2 By End-user Industry
  • 6.2.1 Oil and Gas
  • 6.2.2 Chemical and Petrochemical
  • 6.2.3 Power and Utilities
  • 6.2.4 Food and Beverage
  • 6.2.5 Automotive and Transportation
  • 6.2.6 Other End-user Industries

7 COMPETITIVE LANDSCAPE

• 7.1 Company Profiles
  • 7.1.1 Schneider Electric SE
  • 7.1.2 Rockwell Automation Inc.
  • 7.1.3 Honeywell International Inc.
  • 7.1.4 Emerson Electric Company
  • 7.1.5 ABB Ltd
  • 7.1.6 Mitsubishi Electric Corporation
  • 7.1.7 Siemens AG
  • 7.1.8 Omron Corporation
  • 7.1.9 Yokogawa Electric Corporation
  • 7.1.10 Yasakawa Electric Corporation
  • 7.1.11 Fanuc Corporation
  • 7.1.12 Nidec Corporation
  • 7.1.13 Fuji Electric Co. Ltd.
  • 7.1.14 Seiko Epson Corporation
  • 7.1.15 Shibaura Machine CO

8 INVESTMENT ANALYSIS

9 FUTURE OF THE MARKET