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市场调查报告书
商品编码
1725068
2032 年无线振动感测器市场预测:按感测器类型、应用和地区进行的全球分析Wireless Vibration Sensor Market Forecasts to 2032 - Global Analysis By Sensor Type (Accelerometers, Velocity Sensors, Displacement Sensors and MEMS Sensors), Application and By Geography |
根据 Stratistics MRC 的数据,全球无线振动感测器市场预计在 2025 年达到 15.9 亿美元,到 2032 年将达到 25.8 亿美元,预测期内的复合年增长率为 7.2%。
无线振动感测器是一种小型的、电池供电的设备,用于监测机器和设备的振动水平,无需物理接线。这些感测器对于预测性维护至关重要,因为它们可以在导致代价高昂的停机之前识别出不平衡、错位或轴承故障等异常情况。此外,透过使用蓝牙、Zigbee和Wi-Fi等无线通讯协定,可以将即时数据传输到云端基础的平台和中央监控系统进行分析。它易于安装、适应性和扩充性使其成为製造业、石油天然气、能源和运输等行业的理想选择,在这些行业中,对旋转或移动部件的持续监控对于业务效率和安全至关重要。
根据美国能源局(DOE) 的数据,包括无线振动感测器在内的预测性维护技术可以降低 8-12% 的维护成本,并将非计划性停机时间减少 30-50%。
对预测性维护的兴趣日益浓厚
随着营运效率变得越来越重要,各行各业都开始采用预测性维护技术来儘早发现磨损和故障。这是透过无线振动感测器实现的,它可以持续检查压缩机、泵浦和马达等旋转机械的状况。这些感测器记录振动数据,然后使用演算法进行处理,以预测可能发生的故障。此外,预测性维护是市场的主要驱动力,因为它可以减少非计划性停机时间、延长设备寿命并节省昂贵的紧急维修费用。
电池寿命有限且需要维护
儘管电池技术不断进步,但无线振动感测器的电池寿命仍然有限。在许多需要全天候监控的工业环境中,更换或充电电池成本高昂、耗时耗力,尤其是对于安装在危险或难以到达位置的感测器而言。此外,这个问题限制了长期部署,并对不间断运作至关重要的应用中感测器的可靠性提出了质疑。
危险场所和远端监控的成长
采矿业、离岸风力发电、石油天然气和能源等行业越来越多地在偏远或危险地区工作,在这些地区人工检查成本高昂、危险或困难。在这样的地方,无线振动感测器提供了一种安全有效的监控旋转设备和关键资产的方法。此外,它还减少了对现场工作人员的需求,并实现了具有远距资料传输能力且无需硬接线的持续远端状态监控,从而提高了安全性和操作连续性。
价格压力大,市场竞争激烈
无线振动感测器市场正在饱和,老字型大小企业和新兴新新兴企业都提供类似的产品。日益激烈的价格竞争迫使企业缩减净利率以保持竞争力。因此,为了保持市场占有率,公司必须在行销、支援服务和技术创新方面投入大量资金。此外,这种竞争环境可能会限制规模较小或新参与企业的长期生存能力和盈利,特别是那些无法在性能、功能或整合能力上实现差异化的企业。
COVID-19 疫情对无线振动感测器市场产生了各种影响。供应链中断、劳动力短缺以及製造工厂的暂时关闭最初减缓了许多行业感测器的生产和部署。但随着企业寻求减少现场工作人员并确保关闭期间业务永续营运的连续性,疫情也加速了远端监控技术的采用。此外,这项变更证明了无线振动感测器在促进自动预测性维护方面的效用。随着企业适应新常态,需求增加,尤其是在能源、製药和食品加工等持续运作至关重要的产业。
预计加速计市场将成为预测期内最大的市场
预计在预测期内加速计部分将占据最大的市场占有率。这些感测器因其在振动测量方面的高精度和高可靠性而在各行各业中广受欢迎。加速计经常整合到机器和设备状态监控系统中,以帮助及早发现问题并避免计划外停机。加速度计测量振动发生时的速度变化,使其成为评估马达、泵浦和风扇等旋转机械的机械运动的理想选择。此外,由于其适应性强、价格合理且易于整合到无线网路中,它在製造业、能源、汽车、航太和其他领域中得到了广泛的应用。
预计预测期内预测性维护部分将以最高的复合年增长率成长。
预计预测性维护领域将在预测期内见证最高的成长率。各行各业对降低维护成本和停机时间的需求日益增长,为该行业提供了巨大的发展动力。预测维修系统严重依赖无线振动感测器来即时监测机器和资产的健康状况。这些感测器使公司能够在故障发生之前规划维护并识别磨损、错位和不平衡的早期指标,从而减少计划外停机时间并延长资产生命週期。此外,由于工业物联网 (IIoT) 技术的日益普及、感测器精度的提高以及对经济实惠的维护解决方案的需求,该市场正在迅速扩张。
在预测期内,由于航太、汽车、能源、製造业和其他行业的强劲需求,预计北美将占据最大的市场占有率。主要工业参与者正在增加采用无线振动感测器进行资产管理、机器状态监测和预测性维护,这表明该地区是技术创新的中心。主要製造商的存在和对 IIoT 技术的大规模投资正在促进市场扩张。此外,北美工业面临的提高营运效率和减少停机时间的要求也对先进的振动监测解决方案产生了巨大的需求。
预计亚太地区在预测期内的复合年增长率最高。该地区,特别是中国、印度和日本等国家,正在经历快速工业化和最尖端科技的采用。随着製造业、汽车业、能源业和建筑业等行业的不断扩张,对经济高效的监控解决方案的需求也日益增加。预测维修系统越来越多地采用无线振动感测器来减少维护成本和停机时间。此外,由于工业 4.0 的努力和对智慧工厂的日益关注,市场正在不断扩大。
According to Stratistics MRC, the Global Wireless Vibration Sensor Market is accounted for $1.59 billion in 2025 and is expected to reach $2.58 billion by 2032 growing at a CAGR of 7.2% during the forecast period. Wireless vibration sensors are compact, battery-powered devices used to monitor the vibration levels of machinery and equipment without the need for physical wiring. These sensors are essential to predictive maintenance because they can identify abnormalities like imbalance, misalignment, or bearing failures before them result in expensive downtime. Moreover, real-time data is sent to cloud-based platforms or central monitoring systems for analysis through the use of wireless communication protocols such as Bluetooth, Zigbee, or Wi-Fi. In sectors like manufacturing, oil and gas, energy, and transportation, where continuous monitoring of rotating or moving components is crucial for operational efficiency and safety, their simplicity of installation, adaptability, and scalability make them perfect for use.
According to the U.S. Department of Energy (DOE), predictive maintenance technologies, including wireless vibration sensors, can reduce maintenance costs by 8-12% and decrease unplanned downtime by 30-50%.
Growing interest in predictive maintenance
Industries are implementing predictive maintenance techniques to identify wear and malfunction early on as operational efficiency becomes more and more important. This is made possible in large part by wireless vibration sensors, which continuously check the state of rotating machinery like compressors, pumps, and motors. To anticipate possible failures before they happen, these sensors record vibration data, which is subsequently processed using algorithms. Additionally, predictive maintenance is a key market driver since it lowers unscheduled downtime, prolongs equipment life, and saves money on expensive emergency repairs.
Restricted battery life and upkeep needs
Wireless vibration sensors still have a limited battery life, despite advances in battery technology. Replacing or charging batteries can be expensive, time-consuming, and labor-intensive in many industrial settings where round-the-clock monitoring is necessary, particularly for sensors positioned in hazardous or difficult-to-reach areas. Furthermore, long-term deployments are restricted by this problem, which also raises questions regarding sensor reliability in crucial applications where uninterrupted uptime is crucial.
Growth in hazardous area and remote monitoring
Industries like mining, offshore wind, oil and gas and energy are increasingly working in remote or dangerous areas where manual inspections are expensive, risky, or difficult. In these locations, wireless vibration sensors offer a secure and effective means of keeping an eye on rotating equipment and important assets. Moreover, they enhance safety and operational continuity by reducing the need for on-site staff and enabling continuous, remote condition monitoring through their long-distance data transmission capabilities without the need for physical wiring.
High levels of price pressure and market competition
The market for wireless vibration sensors is getting oversaturated with both well-established companies and up-and-coming startups providing comparable products. Due to increased price competition, businesses are forced to reduce their margins in order to remain competitive. To preserve market share, businesses must therefore make significant investments in marketing, support services, and innovation. Additionally, this competitive environment may limit long-term viability and profitability for small or new entrants, particularly if they are unable to differentiate themselves through performance, features, or integration capabilities.
The COVID-19 pandemic affected the wireless vibration sensor market in a variety of ways. Sensor production and deployment in a number of industries were initially slowed by supply chain interruptions, labour shortages, and the temporary closure of manufacturing facilities. But as businesses looked to reduce on-site staff and ensure business continuity during lockdowns, the pandemic also hastened the adoption of remote monitoring technologies. Furthermore, this change demonstrated the usefulness of wireless vibration sensors in facilitating automated predictive maintenance. As businesses adjusted to the new normal, demand increased, particularly in industries where continuous operations were essential, such as energy, pharmaceuticals, and food processing.
The accelerometers segment is expected to be the largest during the forecast period
The accelerometers segment is expected to account for the largest market share during the forecast period. These sensors' high accuracy and dependability in measuring vibrations make them popular in a variety of industries. Accelerometers are frequently incorporated into machinery and equipment condition monitoring systems to help identify problems early and avoid unscheduled downtime. They are perfect for evaluating mechanical movements in rotating machinery such as motors, pumps, and fans because they measure changes in velocity when vibrations occur. Moreover, their extensive use in sectors like manufacturing, energy, automotive, and aerospace can be attributed to their adaptability, affordability, and simplicity of integration into wireless networks.
The predictive maintenance segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the predictive maintenance segment is predicted to witness the highest growth rate. The growing need across industries to lower maintenance costs and operational downtime has given this segment a lot of traction. Predictive maintenance systems rely heavily on wireless vibration sensors to monitor the health of machinery and equipment in real time. These sensors enable companies to plan maintenance before a failure happens, reducing unscheduled downtime and prolonging asset lifecycles by identifying early indicators of wear, misalignment, or imbalance. Additionally, this market is expanding quickly due to the increasing use of Industrial Internet of Things (IIoT) technologies, improvements in sensor accuracy, and the demand for affordable maintenance solutions.
During the forecast period, the North America region is expected to hold the largest market share, driven by robust demand from sectors like aerospace, automotive, energy, and manufacturing. Major industrial players are increasingly implementing wireless vibration sensors for asset management, machine condition monitoring, and predictive maintenance, demonstrating the region's status as a center for technological innovation. Key manufacturers' presence and large investments in IIoT technologies have contributed to the market's expansion. Furthermore, there is a significant need for advanced vibration monitoring solutions due to the high operational efficiency and decreased downtime requirements faced by North American industries.
Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR. Rapid industrialization and the uptake of cutting-edge technologies are occurring in the region, especially in nations like China, India, and Japan. Cost-effective and effective monitoring solutions are becoming more and more in demand as sectors like manufacturing, automotive, energy, and construction continue to expand. Predictive maintenance systems are increasingly incorporating wireless vibration sensors to lower maintenance expenses and operational downtime. Additionally, the market is expanding due to the increased focus on Industry 4.0 initiatives and smart factories.
Key players in the market
Some of the key players in Wireless Vibration Sensor Market include Baker Hughes Company, Omron Corporation, National Instruments Inc, Bosch Sensortec, Parker Hannifin, Honeywell International, NXP Semiconductors, Emerson Electric, SKF Group, Rockwell Automation, TE Connectivity, Siemens, PCB Piezotronics Inc, Yokogawa Electric Corporation and Wilcoxon Sensing Technologies.
In April 2025, Omron Corporation and Cognizant have signed a strategic partnership to integrate Information Technology (IT) and Operational Technology (OT) in the manufacturing industry. The collaboration includes Cognizant being chosen as the engineering partner for OMRON's Industrial Automation Business (IAB) products.
In March 2025, Baker Hughes announced a joint technology development program with Petrobras to provide a definitive solution for stress corrosion cracking due to CO2 in flexible pipe systems. The pre-commercial agreement encompasses development and testing, as well as a purchase option of the resulting next-generation flexible pipes, which will have an extended service life of 30 years in high-CO2 environments.
In July 2024, Parker Hannifin Corporation announced it has signed an agreement to divest its North America Composites and Fuel Containment (CFC) Division to private investment firm SK Capital Partners. With the completion of this transaction the company will have successfully divested businesses and product lines over the past three years that total nearly $450 million in annual sales.