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市场调查报告书
商品编码
1755940
2032 年振动感测器市场预测:按类型、监测流程、设备、材料、网路、技术、最终用户和地区进行的全球分析Vibration Sensors Market Forecasts to 2032 - Global Analysis By Type, Monitoring Process, Equipment, Material, Network, Technology, End User and By Geography |
根据 Stratistics MRC 的数据,全球振动感测器市场预计在 2025 年达到 73.5 亿美元,到 2032 年将达到 136.9 亿美元,预测期内的复合年增长率为 9.3%。
振动感测器是用于测量机器、设备和结构中振动频率、振幅和强度的设备。这些感测器对于状态监控和预测性维护至关重要,因为它们可以识别异常运动和振动,而这些异常运动和振动可能征兆机械问题,例如不平衡、错位和轴承故障。振动感测器广泛应用于製造业、汽车业、航太和能源业等行业,有助于延长设备寿命、减少停机时间并提高营运效率。
根据美国能源部能源效率和再生能源办公室的数据,预测性维护(通常依赖振动感测器)可以降低 25% 至 30% 的维护成本,消除 70% 至 75% 的故障,并减少 35% 至 45% 的停机时间。
对预测性维护的兴趣日益浓厚
製造业、能源业和交通运输业等越来越多的产业正在实施预测性维护策略。这些评估机器状况的方法主要依赖振动感测器收集的即时数据。透过分析感测器的振动模式,可以在故障变得严重之前识别出预示即将出现的异常情况。该策略透过延长设备使用寿命、优化维护计划并显着减少非计划停机时间,实现了高投资回报。此外,随着企业寻求降低成本并避免生产不便,振动感测器作为预测维修系统关键组成部分的需求也日益增长。
先进振动监测系统初始成本高
虽然振动感测器本身价格合理,但实施完整的振动监测系统可能需要高昂的初始成本,尤其是在大型工业环境中。这不仅包括感测器本身的价格,还包括软体平台、资料撷取系统、无线连接,有时还包括部署感测器所需的结构调整。对于资源通常有限的中小企业 (SME) 来说,这些费用可能难以承担,尤其是在投资回报无法立即显现的情况下。
绿色基础设施和可再生能源的成长
振动感测器越来越多地用于监测可再生能源产业的设备,尤其是在风力发电和水力发电领域。例如,在风力发电机中,振动感测器用于监测变速箱、轴承和叶片,以防止灾难性故障。同样,水力发电厂依靠振动数据来确保泵浦和涡轮机正常运作。此外,随着世界各国政府和企业加大对清洁能源和绿色基础设施的投资,这些应用对振动感测器的需求预计将持续成长,并有望实现长期成长。
价格压力和激烈的市场竞争
知名的国际企业与大量低成本製造商(尤其是来自中国和印度等新兴国家的製造商)的竞争加剧了振动感测器市场的激烈竞争。激烈的竞争压低了价格,尤其是在标准感测器和竞争性感测器领域。这导致企业利润率下降,难以持续创新,难以投资研发和优质材料。此外,价格竞争还可能导致品质下降,进而影响市场声誉和整体客户信任。
新冠疫情(COVID-19)的爆发对振动感测器市场产生了多方面的影响。导致感测器需求下降和新监测系统采用放缓的短期因素包括全球供应链中断、工厂关闭以及製造业、航太和汽车业等行业的资本支出减少。然而,疫情也凸显了远端状态监测和预测性维护的重要性,因为企业正在努力减少现场工作人员的接触风险并保持营运的连续性。这种转变导致人们对无线和物联网振动感测器的兴趣日益浓厚,尤其是在关键基础设施、能源和製药等行业。
预计在预测期内加速计部分将成长至最大的部分。
预计加速计细分市场将在预测期内占据最大的市场占有率。这些感测器因其在宽频率范围内的高灵敏度、便携性和小尺寸而广受欢迎。加速计在家用电子电器、汽车系统、航太测试和工业机械监控等领域至关重要。它们能够捕捉细微振动和加速度的动态变化,使其成为低频和高频监控的理想选择。此外,由于各行各业对预测性维护和即时状态监控的需求日益增长,加速计的使用也日益增多,使其成为当今最常见的振动感测器类型。
预计预测期内,三轴感测器部分将以最高的复合年增长率成长。
预计三轴感测器细分市场将在预测期内实现最高成长率。这些感测器透过测量三个垂直轴(X、Y 和 Z)上的振动,为复杂的运动分析提供全面而准确的数据。精密製造、结构健康监测和航太测试等需要多方面监测的先进工业应用正在推动感测器应用的扩展。此外,随着各行各业向更智慧、更整合的状态监测系统迈进,三轴感测器以及其他高性能、紧凑且精确的感测器的需求也日益增长。
在预测期内,北美预计将占据最大的市场占有率,这得益于其早期采用预测维修系统、先进的技术基础设施和强大的工业基础。该地区汇聚了製造业、能源业、汽车业和航太等行业的关键参与者,这些行业主要依靠振动监测来确保其设备的有效性和安全性。工业4.0和物联网(IIoT)的日益普及,尤其是在美国和加拿大,进一步推动了对先进振动感测解决方案的需求。
在预测期内,由于製造业扩张、快速工业化以及大规模基础设施建设投资,亚太地区预计将呈现最高的复合年增长率。中国、印度、日本和韩国等国家广泛采用自动化、智慧工厂和工业物联网 (IIoT) 技术,推动了对振动感测器等先进状态监测工具的需求。推动该地区市场扩张的其他因素包括汽车、电子和能源产业的快速扩张。由于政府大力支持智慧工业实践的倡议,以及新兴经济体对预测性维护的认识不断提高,亚太地区是全球振动感测器成长最快的区域市场。
According to Stratistics MRC, the Global Vibration Sensors Market is accounted for $7.35 billion in 2025 and is expected to reach $13.69 billion by 2032 growing at a CAGR of 9.3% during the forecast period. Vibration sensors are devices used to measure the frequency, amplitude, and intensity of vibration in machinery, equipment, or structures. These sensors are essential for condition monitoring and predictive maintenance because they can identify abnormal movements or oscillations that could be signs of mechanical issues like imbalance, misalignment, or bearing failure. Frequently employed in sectors such as manufacturing, automotive, aerospace, and energy, vibration sensors contribute to increased equipment lifespan, decreased downtime, and improved operational efficiency.
According to data from the DOE's Office of Energy Efficiency & Renewable Energy, predictive maintenance, which often relies on vibration sensors, can reduce maintenance costs by 25% to 30%, eliminate breakdowns by 70% to 75%, and reduce downtime by 35% to 45%.
Growing interest in predictive maintenance
A growing number of industries, including manufacturing, energy, and transportation, are implementing predictive maintenance strategies. These methods for evaluating the condition of machinery mainly rely on real-time data gathered by vibration sensors. Vibration patterns can be analyzed by sensors to identify abnormalities that indicate emerging faults before they become serious. By extending equipment life, optimizing maintenance schedules, and drastically reducing unscheduled downtime, this strategy provides a high return on investment. Additionally, the need for vibration sensors as a vital part of predictive maintenance systems keeps growing as businesses look to cut expenses and prevent production hiccups.
High initial cost of sophisticated vibration monitoring systems
Although vibration sensors by themselves can be reasonably priced, putting in place a complete vibration monitoring system can be expensive up front, particularly in large-scale industrial settings. This covers not only the price of sensors but also software platforms, data acquisition systems, wireless connectivity, and occasionally even structural adjustments for sensor placement. It could be challenging for small and medium-sized businesses (SMEs), which frequently have limited resources, to defend these expenditures, especially if the return on investment is not immediately obvious.
Growth in green infrastructure and renewable energy
Vibration sensors are being used more and more in the renewable energy industry, especially in wind and hydroelectric power, to monitor equipment. For instance, vibration sensors are used in wind turbines to keep an eye on the gearboxes, bearings, and blades in order to prevent catastrophic failures. Similar to this, hydro plants depend on vibration data to keep their pumps and turbines in good working order. Furthermore, the need for vibration sensors in these applications is anticipated to increase as governments and businesses around the world increase their investments in clean energy and green infrastructure, offering long-term growth prospects.
Price pressure and fierce market competition
A combination of well-known international companies and a large number of low-cost manufacturers, particularly from developing nations like China and India, are contributing to the growing competition in the vibration sensor market. Prices are pushed lower by this fierce competition, especially in standard or commoditized sensor segments. This leads to declining profit margins for businesses, which makes it hard to maintain innovation and make investments in R&D or high-quality materials. Moreover, price wars may also result in lower quality, which can have an impact on market reputation and customer trust in general.
The COVID-19 pandemic had a mixed impact on the vibration sensors market. Short-term factors that caused a decrease in sensor demand and a delay in the implementation of new monitoring systems included global supply chain disruptions, factory closures, and lower capital expenditures in sectors like manufacturing, aerospace, and automotive. However, as businesses looked to reduce on-site worker exposure and preserve operational continuity, the pandemic also brought attention to the significance of remote condition monitoring and predictive maintenance. Interest in wireless and Internet of Things-enabled vibration sensors increased as a result of this change, particularly in industries like critical infrastructure, energy, and pharmaceuticals.
The accelerometers segment is expected to be the largest during the forecast period
The accelerometers segment is expected to account for the largest market share during the forecast period. These sensors' high sensitivity over a wide frequency range, portability, and small size make them popular. Accelerometers are crucial in fields like consumer electronics, automotive systems, aerospace testing, and industrial machinery monitoring. They are ideal for both low- and high-frequency monitoring because of their capacity to pick up on subtle vibrations and dynamic changes in acceleration. Moreover, accelerometer use is increasing and is now the most common vibration sensor type due to the growing need for predictive maintenance and real-time condition monitoring across industries.
The tri-axial sensors segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the tri-axial sensors segment is predicted to witness the highest growth rate. These sensors provide thorough and accurate data for intricate motion analysis by measuring vibrations in three perpendicular axes (X, Y, and Z). Advanced industrial applications like precision manufacturing, structural health monitoring, and aerospace testing that call for multidimensional monitoring are driving their increasing use. Additionally, tri-axial sensors and other high-performance, small, and precise sensors are in high demand as industries transition to more intelligent and integrated condition monitoring systems.
During the forecast period, the North America region is expected to hold the largest market share, driven by its early adoption of predictive maintenance systems, sophisticated technological infrastructure, and robust industrial base. The area is home to significant companies in industries like manufacturing, energy, automotive, and aerospace, all of which mainly depend on vibration monitoring to guarantee the effectiveness and safety of their equipment. The need for sophisticated vibration sensing solutions is further increased by the expanding use of Industry 4.0 and the Industrial Internet of Things (IIoT), especially in the United States and Canada.
Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR, fueled by manufacturing expansion, fast industrialization, and large infrastructure development investments. Advanced condition monitoring tools like vibration sensors are in high demand as a result of the widespread adoption of automation, smart factories, and IIoT technologies by nations like China, India, Japan, and South Korea. Additional factors driving market expansion in the region are the rapidly expanding automotive, electronics, and energy sectors. Asia-Pacific is now the fastest-growing regional market in the world for vibration sensors owing to encouraging government initiatives that support smart industry practices and growing awareness of predictive maintenance in emerging economies.
Key players in the market
Some of the key players in Vibration Sensors Market include Honeywell International Inc., National Instruments Corp., Analog Devices, Inc., Emerson Electric Co., Rockwell Automation Inc., Bosch Sensortec GmbH, PCB Piezotronics, Inc., TE Connectivity Ltd, Baker Hughes Company, NXP Semiconductors NV, SKF GmbH, Hansford Sensors Ltd, Dytran Instruments, Inc., Omron Corp. and General Electric.
In January 2025, Emerson Electric Co. has entered into a definitive Agreement and Plan of Merger with Aspen Technology, Inc., a Delaware corporation, and Emersub CXV, Inc., a wholly-owned subsidiary of Emerson. This strategic move is set to bolster Emerson's market presence and expand its technological capabilities.
In December 2024, Honeywell announced the signing of a strategic agreement with Bombardier, a global leader in aviation and manufacturer of world-class business jets, to provide advanced technology for current and future Bombardier aircraft in avionics, propulsion and satellite communications technologies. The collaboration will advance new technology to enable a host of high-value upgrades for the installed Bombardier operator base, as well as lay innovative foundations for future aircraft.
In September 2024, Analog Devices, Inc and Tata Group have announced a strategic alliance to explore potential collaborative manufacturing opportunities. Tata Electronics, Tata Motors, and Tejas Networks signed a Memorandum of Understanding (MoU) with ADI to enhance strategic and business cooperation, explore opportunities for semiconductor manufacturing in India, and use ADI's products in Tata applications including electric vehicles and network infrastructure.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.